CN203100882U - Vehicle-mounted dosing monitoring device for metal melting - Google Patents
Vehicle-mounted dosing monitoring device for metal melting Download PDFInfo
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- CN203100882U CN203100882U CN 201220525802 CN201220525802U CN203100882U CN 203100882 U CN203100882 U CN 203100882U CN 201220525802 CN201220525802 CN 201220525802 CN 201220525802 U CN201220525802 U CN 201220525802U CN 203100882 U CN203100882 U CN 203100882U
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Abstract
The utility model relates to the field of application of sorting and dosing of solid materials, and relates to a vehicle-mounted dosing monitoring device for metal melting. The vehicle-mounted dosing monitoring device for metal melting comprises an accommodation warehouse, a fork truck, a weighing sensor, a weighing analog-digital converter, a transmission signal line, a vehicle-mounted card reader, an RFID card, a loudspeaker, a wireless local area network (WLAN), a data server, a tablet personal computer and a dosing command software system. The vehicle-mounted dosing monitoring device for metal melting has the advantage that through tracking of an overall process of the solid material getting in and out of the accommodation warehouse, accurate reference is provided for a dosing operation link, improving the operation level of sorting and dosing.
Description
Technical field:
The utility model relates to distribution and the supervising device of using in a kind of blending process of solid material, particularly a kind of vehicle-mounted batching supervising device of Metal Melting that adopts passive RF label that the sorting and the blending process of solid material carried out complete monitoring.
Background technology:
At present, in the sorting and blending process of solid material, change in real time, give sorting and prepare burden and bring very big trouble owing to be used for the situation of the material in the solid storehouse of store solids material.With the aluminum smelting technology is example.
[0003] industry of China's secondary aluminium develops very soon in nearest several years, no matter is output or production scale, first of the Dou Ju secondary nonferrous metal, occupies important position in China's aluminium industry.But fast-developing secondary aluminium commercial production flow process and technology are still very backward, thereby have restricted the development in this field.Usually, waste aluminium alloy derives from waste recovery business, and the simple manual sorting of process forms a series of kind heap, when waste aluminium alloy smelting, need form the reinforced proportion relation that calculates each kind aluminium scrap according to the technology of product aluminium ingot, before smelting furnace feeds in raw material, prepare burden, send into the smelting furnace melting then by proportioning and total melting amount.Preparing burden under the practical application condition, kind is many, the execute-in-place person need carry out supplying technics analytical calculation and record at any time.
[0004] in the ingredients technical of existing Way of Remelting Scrap Aluminium, its production run of preparing burden adopts the fork truck fork to get aluminium scrap usually, claims the material bin that veers away again after the weighing, artificial batching gap and the final proportioning of record calculated with being transported to.Constantly error of omission, incorrect posting, the calculating that produces makes mistakes and causes batching commander mistake, people for making up formulation data, and transport by mistake, the situation of uneasy prescription transportation aluminium scrap material, finally cause work such as track of issues, factory formula optimization not carry out, product quality is difficult to improve.
[0005] above situation explanation, other relate to the solid material of product quality, in the process of sorting and batching, also can have identical problem, bring very big puzzlement to production run.
The utility model content:
The utility model is at the many deficiencies that exist in the prior art, provide a kind of simple in structure, can realize the details of the solid material in the solid storehouse are monitored in real time, and carry out sorting and batching with the actual conditions of the material that delivers from godown, improve the vehicle-mounted batching supervising device of Metal Melting of the degree of accuracy of the metering of sorting and batching and storage.
[0007] to achieve these goals, the technical solution adopted in the utility model is: the vehicle-mounted batching supervising device of Metal Melting comprises accommodates warehouse, hopper, fork truck, LOAD CELLS, the analog to digital converter of weighing, transmission signal line, vehicle-mounted card reader, FRID card, loudspeaker, WLAN (wireless local area network), data server and panel computer.Accommodate the warehouse and decide the number of accommodating the warehouse according to the classification of solid material, the FRID card comprises being installed on the FRID card one of accommodating the doorway, warehouse and being installed on accommodates the outer FRID card two of warehouse gate, the number of FRID card one and the number symmetry of accommodating the warehouse, each FRID card and accommodate the warehouse corresponding codes is all arranged, the coding of each FRID card and to accommodate warehouse coding corresponding one by one, vehicle-mounted card reader is installed on the fork truck, this vehicle-mounted card reader can read each coding of accommodating one li on the FRID card installed on the doorway, warehouse, read FRID card two by vehicle-mounted card reader and be used for the weight data that trigger data server record storage LOAD CELLS takes by weighing material, FRID card two is installed on accommodates the doorway, warehouse, LOAD CELLS is installed on the weight that is used on the fork truck to take by weighing behind the fork truck loading solid material, the weight data that the analog to digital converter of weighing is measured LOAD CELLS after the weight behind the solid material is converted into the computerese that panel computer can be discerned, information after panel computer will be handled feeds back to data server by WLAN (wireless local area network), the display of panel computer can show batching district, fork truck place, the starting material title, the setting weight value, actual heavy, percentage deviation, after the data and predefined solid material proportioning value judgement contrast of data server with acquisition, produce cue and be sent to panel computer by wireless network, the loudspeaker plays voice suggestion con person who is connected with the panel computer electric signal operates a kind of solid material that fork truck takes by weighing appointment.
[0008] compares in the vehicle-mounted batching supervising device of Metal Melting that provides of the utility model and the prior art, advantage is: by solid material being passed in and out the tracking control of full process of accommodating the warehouse, for the batch operation link provides reference accurately, improve sorting and batching operant level, reduce the error of batching, improved the efficient that batching is produced.
Description of drawings:
Fig. 1 is the vehicle-mounted batching supervising device of a utility model Metal Melting synoptic diagram.
[0010] Fig. 2 is the fork truck work synoptic diagram of the vehicle-mounted batching supervising device of the utility model Metal Melting.
[0011] among the figure: accommodate warehouse 1, accommodate warehouse A 11, accommodate warehouse B 12, accommodate warehouse C 13, fork truck 2, vehicle-mounted card reader 3, FRID card 4, FRID card 1, FRID card 2 42, FRID card A 43, FRID card B 44, FRID card C 45, LOAD CELLS 5, panel computer 6.
Embodiment:
Reaching the example of smelting with the waste aluminium alloy recovery in conjunction with the accompanying drawings is described further the utility model, consult Fig. 1 and Fig. 2, the vehicle-mounted batching supervising device of Metal Melting comprises accommodates warehouse 1, fork truck 2, vehicle-mounted card reader 3, FRID card 4, LOAD CELLS 5, the analog to digital converter (not shown) of weighing, transmission signal line (not shown), panel computer 6, loudspeaker (not shown), WLAN (wireless local area network) (not shown), data server (not shown) and batching commander software systems.
[0013] accommodating the warehouse is example with three, accommodating warehouse 1 comprises and accommodates warehouse A 11, accommodates warehouse B 12 and accommodate warehouse C 13, aluminium scrap is according to following sorting technique warehousing: aluminium alloy, aluminium content is subdivided into fine aluminium, aluminum bronze, aluminium manganese, aluminium silicon, magnalium, al-mg-si, aluminium zinc-magnesium more than 97% by the composition kind.Various waste materials are classified by this series.Accommodate warehouse A 11, accommodate warehouse B 12 and accommodate warehouse C 13 and deposit fine aluminium respectively, aluminum bronze and aluminium manganese, FRID card 4 comprises FRID card 1 and FRID card 2 42, FRID card 1 comprises FRID card A 43, FRID card B 44 and FRID card C 45, FRID card A 43 is installed on and accommodates warehouse A 11 doorways, FRID card B 44 is installed on and accommodates warehouse B 12 doorways, FRID card C 45 is installed on and accommodates warehouse C 13 doorways, FRID card A 43 in batching commander software systems, FRID card B 44, FRID card C 45, accommodate warehouse A 11, accommodate warehouse B 12 and accommodate warehouse C 13 corresponding codes is all arranged, the coding of FRID card A 43 and the coding correspondence of accommodating warehouse A 11, the coding of FRID card A 44 and the coding correspondence of accommodating warehouse A 12, the coding of FRID card A 45 and the coding correspondence of accommodating warehouse A 13, vehicle-mounted card reader is installed on the fork truck, this vehicle-mounted card reader reads FRID card A 43, the encoder feedback that FRID card B 44 and FRID card C are 45 li is given the data server that the batching command system is installed, batching commander's software systems are installed in the data server, LOAD CELLS is installed on the weight behind the fork truck loading solid material that is used on the fork truck to weigh, the weight data that the analog to digital converter of weighing is measured LOAD CELLS behind the solid material is converted into the computerese that panel computer can be discerned, information after panel computer will be handled feeds back to data server by WLAN (wireless local area network), data server is with the weight data of acquisition and in advance after the solid material proportioning value judgement that batching commander software systems are set contrasts, produce cue and be sent to panel computer by wireless network, the loudspeaker plays voice suggestion con person who is connected with the panel computer electric signal operates a kind of solid material that fork truck takes by weighing appointment.
[0014] as preferred, commander's software systems are installed in the SD card and are installed in the panel computer.
Claims (2)
1. vehicle-mounted batching supervising device of Metal Melting, it is characterized in that: the vehicle-mounted batching supervising device of Metal Melting comprises accommodates warehouse, hopper, fork truck, LOAD CELLS, the analog to digital converter of weighing, transmission signal line, vehicle-mounted card reader, FRID card, loudspeaker, WLAN (wireless local area network), data server and panel computer;
The FRID card comprises being installed on the FRID card one of accommodating the doorway, warehouse and being installed on accommodates the outer FRID card two of warehouse gate, the number of FRID card one and the number symmetry of accommodating the warehouse, each FRID card and accommodate the warehouse corresponding codes is all arranged;
Vehicle-mounted card reader is installed on the fork truck, this vehicle-mounted card reader can read each coding of accommodating one li on the FRID card installed on the doorway, warehouse, reads FRID card two by vehicle-mounted card reader and is used for the weight data that trigger data server record storage LOAD CELLS takes by weighing material;
LOAD CELLS is installed on the fork truck, and the information after panel computer will be handled feeds back to data server by WLAN (wireless local area network);
The display of panel computer can show batching district, fork truck place, starting material title, setting weight value, actual heavy, percentage deviation;
After the data and predefined solid material proportioning value judgement contrast of data server with acquisition, produce cue and be sent to panel computer by wireless network, the loudspeaker plays voice suggestion con person who is connected with the panel computer electric signal operates a kind of solid material that fork truck takes by weighing appointment.
2. the vehicle-mounted batching supervising device of Metal Melting as claimed in claim 1 is characterized in that: accommodate the warehouse and decide the number of accommodating the warehouse according to the classification of solid material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220525802 CN203100882U (en) | 2012-10-15 | 2012-10-15 | Vehicle-mounted dosing monitoring device for metal melting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220525802 CN203100882U (en) | 2012-10-15 | 2012-10-15 | Vehicle-mounted dosing monitoring device for metal melting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203100882U true CN203100882U (en) | 2013-07-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220525802 Withdrawn - After Issue CN203100882U (en) | 2012-10-15 | 2012-10-15 | Vehicle-mounted dosing monitoring device for metal melting |
Country Status (1)
| Country | Link |
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| CN (1) | CN203100882U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102879075A (en) * | 2012-10-15 | 2013-01-16 | 宁夏瑞银工贸有限公司 | Metal-smelting vehicular material-distributing monitoring device and material-distributing method |
| CN103499377A (en) * | 2013-10-16 | 2014-01-08 | 首钢京唐钢铁联合有限责任公司 | Method and system for weighing converter scrap steel raw material |
-
2012
- 2012-10-15 CN CN 201220525802 patent/CN203100882U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102879075A (en) * | 2012-10-15 | 2013-01-16 | 宁夏瑞银工贸有限公司 | Metal-smelting vehicular material-distributing monitoring device and material-distributing method |
| CN103499377A (en) * | 2013-10-16 | 2014-01-08 | 首钢京唐钢铁联合有限责任公司 | Method and system for weighing converter scrap steel raw material |
| CN103499377B (en) * | 2013-10-16 | 2015-07-08 | 首钢京唐钢铁联合有限责任公司 | Method and system for weighing converter scrap steel raw material |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130731 Effective date of abandoning: 20150506 |
|
| RGAV | Abandon patent right to avoid regrant |