CN203100539U - Movable type heat exchanger cleaning device - Google Patents
Movable type heat exchanger cleaning device Download PDFInfo
- Publication number
- CN203100539U CN203100539U CN 201320083740 CN201320083740U CN203100539U CN 203100539 U CN203100539 U CN 203100539U CN 201320083740 CN201320083740 CN 201320083740 CN 201320083740 U CN201320083740 U CN 201320083740U CN 203100539 U CN203100539 U CN 203100539U
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- heat exchanger
- cleaning
- cleaning device
- pump
- sand
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Abstract
The utility model discloses a movable type heat exchanger cleaning device which comprises a cleaning device body connected to a heat exchanger and used for cleaning the heat exchanger. The cleaning device body is a movable type cleaning vehicle which comprises a cleaning vehicle body, a centrifugal slurry pump, a solid-liquid separator and a sand-water mixing tank, wherein the centrifugal slurry pump, the solid-liquid separator and the sand-water mixing tank are respectively arranged on the cleaning vehicle body, the centrifugal slurry pump is connected to the bottom end of the sand-water mixing tank through a pump inlet pipeline of a centrifugal slurry pump inlet, and the centrifugal slurry pump is connected to the upper end of the sand-water mixing tank or the upper segment portion of a vertical wall of the sand-water mixing tank through a pump outlet pipeline of a centrifugal slurry pump outlet. The solid-liquid separator is further arranged on the cleaning vehicle body, and is communicated with the pump outlet pipeline through a pump outlet drainage pipeline. The movable type heat exchanger cleaning device has the advantages of being good in descaling effect, low in cleaning cost, and harmless on devices to be cleaned.
Description
Technical field
The utility model relates to the heat exchanger wash machine, specifically a kind of portable heat exchanger cleaning device that is mainly used in the scavenge pipe shell heat exchanger.
Background technology
At present, known heat exchanger divides many types, such as spray-type heat exchanger, double pipe heat exchanger, plate type heat exchanger, shell-and-tube heat exchanger etc., but because heat exchanger long-time running, be used for cooling off or the difference of the pure degree of heated side and the difference of the character of processing medium own cause fouling of heat exchangers to become inevitable, while is because of the difference of design feature of heat exchanger own and specifications and models, cause the fouling degree also different, the cross section, inner passage is diminished even stop up, cause the heat exchanger heat exchange efficiency to reduce, thus the safety of normally carrying out of producing of influence and equipment.Therefore, heat exchanger should regularly clean, and removes dirt, to guarantee the high efficient heat exchanging of heat exchanger and normally carrying out of production.Under the situation of, complicated component serious in fouling, general common physical method is easy cleaning not, and the process of unpicking and washing wastes time and energy.
According to the difference of cleaning method, main cleaning method is that physics cleans and Chemical cleaning.Utilize mechanics, acoustics, optics, the principle of electricity, calorifics relies on the effect of external energy, as mechanical friction, and ultrasonic wave, negative pressure, impacting with high pressure, ultraviolet ray, steam etc. are removed the method for body surface dirt and are cleaned physics; Rely on the effect of chemical reaction, the method for utilizing chemicals or other solvent cleaning body surface dirt is Chemical cleaning.As removing rusty stain, the incrustation scale of body surface with various inorganic or organic acids, remove the color spot of body surface with oxidant, with bactericide, disinfectant killing microorganisms and remove mildew etc.Physics cleaning and Chemical cleaning all exist pluses and minuses separately, have good complementarity again.In actual application, all be that both are combined use usually, to obtain better cleaning performance.
No matter utilizing what method cleans, must need a kind of special cleaning device to finish this work, but instrument that cleaning used or instrument all do not have forming a whole of system, be unfavorable for improving the efficient of cleaning, when particularly needing online portable washing and cleaning operation, have too many difficulties to cope with especially, the on-line cleaning locomotive that has a kind of double pipe heat exchanger in the but present prior art, its disclosure is, utilize centrifugal type slurry pump to the liquid work done, increase the pressure energy and the speed energy of cleaning liquid, make it satisfy the energy requirement of Fouling Cleaning; The instrumentation groove is mainly used to measure circular flow, reclaims the fluidized solids particle, measures the speed of adding pellet, the solid concentration in the control cleaning fluid; The main function of fluid-bed is the homogeneous fluidization that guarantees solid particle, prevents that thick particle from entering annular space between the pipe of double pipe heat exchanger and the accident that results in blockage, and the pump groove of double as centrifugal pump; By-pass valve adjustable throttle between pump discharge and the fluid-bed is through the energy and the pressure head of water-cooled organ pipe interstitial fluid body, to improve the operating flexibility of this device.Instrumentation groove, fluid-bed and centrifugal pump are installed on the underframe that has three wheels, form the cleaning Vehicle of a conveniently moving.
But above-mentioned public technology can not well be applied in the shell-and-tube heat exchanger, because shell-and-tube heat exchanger not only comprises that tube side cleans but also comprises that shell side cleans, and double pipe heat exchanger only exists tube side to clean, so if above-mentioned technology is applied in the shell side matting of shell-and-tube heat exchanger, problem not thorough, the cleaning performance difference will appear cleaning.The application's cleaning device is better cannula cleaning formula heat exchanger then conversely, even can clean all heat exchangers.
In view of this, at the problems referred to above, propose a kind of reasonable in design and effectively improve the portable heat exchanger cleaning device of above-mentioned disappearance.
The utility model content
The purpose of this utility model is to provide portable heat exchanger cleaning device, has features high scale-removing effect, cleaning charge is low and to being cleaned characteristics such as equipment itself is harmless.
In order to reach above-mentioned purpose, the utility model has adopted following technical scheme, and portable heat exchanger cleaning device comprises being connected on the cleaning device that cleans for heat exchanger on the heat exchanger, and described cleaning device is portable cleaning Vehicle; Described cleaning Vehicle comprises the cleaning Vehicle body and is installed in centrifugal mud pump, solid-liquid separator, sand water blending tank on the cleaning Vehicle body respectively, described centrifugal mud pump is connected the bottom of sand water blending tank by the pump intake pipeline of self porch, and described centrifugal mud pump is connected sand water blending tank upper end or wall epimere position by the pump discharge pipeline in self exit; On the described cleaning Vehicle body solid-liquid separator is installed also, this solid-liquid separator is communicated to the pump discharge pipeline by the pump discharge blowdown pipeline.
Described pump discharge place is provided with the four-way change-over valve that can realize fast positive backwash, and is connected to the cleaning liquid injection port of heat exchanger both sides by being connected snap joint flexible pipe on the reversal valve; The cleaning liquid injection port of described heat exchanger comprises that tube side cleans liquid injection port and shell side cleans liquid injection port.
The tube side cleaning liquid injection port of described heat exchanger both sides is separately positioned on the tube side recirculated water inlet and tube side circulating water outlet of heat exchanger; The shell side of described heat exchanger both sides cleans liquid injection port and is separately positioned on the shell side medium inlet and shell side media outlet of heat exchanger.
Described tube side recirculated water inlet, tube side circulating water outlet, shell side medium inlet, shell side media outlet, tube side clean liquid injection port, shell side cleans on the liquid injection port and is provided with valve switch.
Also be provided with the slush pump motor that is connected with centrifugal mud pump on the described locomotive body; Also be provided with the cleaning Vehicle distribution board on the described locomotive body, described slush pump motor connects the cleaning Vehicle distribution board.
Described solid-liquid separator and sand water blending tank all are fixed on the locomotive body by support.
Described sand water blending tank upper end is connected with annotates sand hopper and blending tank water injection valve, also is provided with liquid level gauge on sand water blending tank wall.
Also be provided with separator sand flash valve and solid-liquid separator draining valve on the described solid-liquid separator; Described pump discharge blowdown pipeline is provided with valve.
The pump intake place of described centrifugal mud pump and pump discharge place are provided with pump inlet pressure table and pump discharge pressure table respectively.
Compared to prior art, the utlity model has following beneficial effect:
The utility model is applicable to various heat exchangers, and cleaning performance is very thorough, and is particularly suitable to shell-and-tube heat exchanger;
By the setting of locomotive and snap joint flexible pipe, the shell side dirt of on-line cleaning shell-and-tube heat exchanger and tube side dirt very easily; Pull the reversal valve handle and can realize fast that the heat exchanger that is cleaned advances the sand water inlet and becomes outlet, outlet change import, realize back flush fast;
The bulk dirt that clean cycle is returned is discharged all dirts gradually, and can well be discharged sand after separating fast through solid-liquid separator;
At pump discharge and inlet Pressure gauge is set all, moment monitoring equipment pressure is to guarantee the safe operation of complete machine.
Description of drawings
Fig. 1 is the structural representation of the portable heat exchanger cleaning device of the utility model.
Among the figure: shell side cleans liquid injection port 1, shell side media outlet 2, shell-and-tube heat exchanger 3, tube side circulating water outlet 4, tube side cleans liquid injection port 5, snap joint flexible pipe 6, pump discharge pressure table 7, pump inlet pressure table 8, pump discharge pipeline 9, solid-liquid separator draining valve 10, solid-liquid separator 11, pump discharge blowdown pipeline 12, annotate sand hopper 13, liquid level gauge 14, sand water blending tank 15, blending tank water injection valve 16, separator sand flash valve 17, locomotive body 18, pump intake pipeline 19, cleaning Vehicle distribution board 20, slush pump motor 21, centrifugal mud pump 22, four-way change-over valve 23, snap joint flexible pipe 24, tube side cleans liquid injection port 25, tube side recirculated water inlet 26, shell side medium inlet 27, shell side cleans liquid injection port 28.
The specific embodiment
Relevant detailed description of the present utility model and technology contents, conjunction with figs. is described as follows, however accompanying drawing only provides the usefulness of reference with explanation, is not to be used for the utility model is limited.
Referring to accompanying drawing 1, portable heat exchanger cleaning device comprises being connected on the cleaning device that cleans for heat exchanger on the heat exchanger that described cleaning device is portable cleaning Vehicle; Described cleaning Vehicle comprises cleaning Vehicle body 18 and is installed in centrifugal mud pump 22, solid-liquid separator 11, sand water blending tank 15 on the cleaning Vehicle body respectively, described centrifugal mud pump is connected the bottom of sand water blending tank by the pump intake pipeline 19 of self porch, and described centrifugal mud pump is connected sand water blending tank upper end or wall epimere position by the pump discharge pipeline 9 in self exit; Described solid-liquid separator is communicated to the pump discharge pipeline by pump discharge blowdown pipeline 12.Described pump discharge place is provided with four-way change-over valve 23, and is connected to the cleaning liquid injection port of heat exchanger both sides by being connected snap joint flexible pipe on the reversal valve; Described heat exchanger is a shell-and-tube heat exchanger 3, and it cleans liquid injection port and comprises that tube side cleans liquid injection port and shell side cleans liquid injection port.
The tube side of heat exchanger both sides cleans on tube side recirculated water inlet 26 that liquid injection port 25,5 is separately positioned on heat exchanger and the tube side circulating water outlet 4; The shell side of described heat exchanger both sides cleans liquid injection port 28,1 and is separately positioned on the shell side medium inlet 27 and shell side media outlet 2 of heat exchanger.Described tube side recirculated water inlet, tube side circulating water outlet, shell side medium inlet, shell side media outlet, tube side clean liquid injection port, shell side cleans on the liquid injection port and is provided with valve switch.
Also be provided with the slush pump motor 21 that is connected with centrifugal mud pump on the locomotive body; Also be provided with cleaning Vehicle distribution board 20 on the described locomotive body, described slush pump motor connects the cleaning Vehicle distribution board.Described solid-liquid separator and sand water blending tank all are fixed on the locomotive body by support.
Sand water blending tank upper end is connected with annotates sand hopper 13 and blending tank water injection valve 16, also is provided with liquid level gauge 14 on sand water blending tank wall.Also be provided with separator sand flash valve 17 and solid-liquid separator draining valve 10 on the described solid-liquid separator; Described pump discharge blowdown pipeline is provided with valve.The pump intake place of described centrifugal mud pump and pump discharge place are provided with pump inlet pressure table 8 and pump discharge pressure table 7 respectively.
The above only is preferred embodiment of the present utility model, and non-in order to limit claim of the present utility model, other use the equivalence of patent spirit of the present utility model to change, and all should all belong to claim of the present utility model.
Claims (9)
1. portable heat exchanger cleaning device comprises being connected on the cleaning device that cleans for heat exchanger on the heat exchanger that described cleaning device is portable cleaning Vehicle; It is characterized in that, described cleaning Vehicle comprises the cleaning Vehicle body and is installed in centrifugal mud pump, solid-liquid separator, sand water blending tank on the cleaning Vehicle body respectively, described centrifugal mud pump is connected the bottom of sand water blending tank by the pump intake pipeline of self porch, and described centrifugal mud pump is connected sand water blending tank upper end or wall epimere position by the pump discharge pipeline in self exit; On the described cleaning Vehicle body solid-liquid separator is installed also, this solid-liquid separator is communicated to the pump discharge pipeline by the pump discharge blowdown pipeline.
2. portable heat exchanger cleaning device according to claim 1, it is characterized in that, described pump discharge place is provided with the four-way change-over valve that can realize fast positive backwash, and is connected to the cleaning liquid injection port of heat exchanger both sides by being connected snap joint flexible pipe on the reversal valve; The cleaning liquid injection port of described heat exchanger comprises that tube side cleans liquid injection port and shell side cleans liquid injection port.
3. portable heat exchanger cleaning device according to claim 2 is characterized in that, the tube side cleaning liquid injection port of described heat exchanger both sides is separately positioned on the tube side recirculated water inlet and tube side circulating water outlet of heat exchanger; The shell side of described heat exchanger both sides cleans liquid injection port and is separately positioned on the shell side medium inlet and shell side media outlet of heat exchanger.
4. portable heat exchanger cleaning device according to claim 3, it is characterized in that described tube side recirculated water inlet, tube side circulating water outlet, shell side medium inlet, shell side media outlet, tube side clean liquid injection port, shell side cleans on the liquid injection port and is provided with valve switch.
5. portable heat exchanger cleaning device according to claim 1 is characterized in that, also is provided with the slush pump motor that is connected with centrifugal mud pump on the described locomotive body; Also be provided with the cleaning Vehicle distribution board on the described locomotive body, described slush pump motor connects the cleaning Vehicle distribution board.
6. portable heat exchanger cleaning device according to claim 1 is characterized in that, described solid-liquid separator and sand water blending tank all are fixed on the locomotive body by support.
7. portable heat exchanger cleaning device according to claim 1 is characterized in that, described sand water blending tank upper end is connected with annotates sand hopper and blending tank water injection valve, also is provided with liquid level gauge on sand water blending tank wall.
8. portable heat exchanger cleaning device according to claim 1 is characterized in that, also is provided with separator sand flash valve and solid-liquid separator draining valve on the described solid-liquid separator; Described pump discharge blowdown pipeline is provided with valve.
9. portable heat exchanger cleaning device according to claim 1 is characterized in that the pump intake place of described centrifugal mud pump and pump discharge place are provided with pump inlet pressure table and pump discharge pressure table respectively.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201320083740 CN203100539U (en) | 2012-12-13 | 2013-02-25 | Movable type heat exchanger cleaning device |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201220685196 | 2012-12-13 | ||
CN201220685196.9 | 2012-12-13 | ||
CN 201320083740 CN203100539U (en) | 2012-12-13 | 2013-02-25 | Movable type heat exchanger cleaning device |
Publications (1)
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CN203100539U true CN203100539U (en) | 2013-07-31 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 201320083740 Expired - Fee Related CN203100539U (en) | 2012-12-13 | 2013-02-25 | Movable type heat exchanger cleaning device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107354474A (en) * | 2017-08-29 | 2017-11-17 | 华能新华发电有限责任公司 | A kind of multifunctional mobile Chemical cleaning car suitable for industrial equipment heat exchanger |
CN108284097A (en) * | 2018-03-15 | 2018-07-17 | 无锡圣美环境科技有限公司 | Strength washes away type three-wheel cleaning vehicle |
CN114199074A (en) * | 2021-11-12 | 2022-03-18 | 江阴金童石化装备有限公司 | Heat exchanger rust removal system and rust removal process |
-
2013
- 2013-02-25 CN CN 201320083740 patent/CN203100539U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107354474A (en) * | 2017-08-29 | 2017-11-17 | 华能新华发电有限责任公司 | A kind of multifunctional mobile Chemical cleaning car suitable for industrial equipment heat exchanger |
CN107354474B (en) * | 2017-08-29 | 2019-07-23 | 华能新华发电有限责任公司 | A kind of multifunctional mobile chemical cleaning vehicle suitable for industrial equipment heat exchanger |
CN108284097A (en) * | 2018-03-15 | 2018-07-17 | 无锡圣美环境科技有限公司 | Strength washes away type three-wheel cleaning vehicle |
CN114199074A (en) * | 2021-11-12 | 2022-03-18 | 江阴金童石化装备有限公司 | Heat exchanger rust removal system and rust removal process |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130731 Termination date: 20140225 |