CN203095500U - Constant-deceleration hydraulic station system - Google Patents

Constant-deceleration hydraulic station system Download PDF

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Publication number
CN203095500U
CN203095500U CN 201220699200 CN201220699200U CN203095500U CN 203095500 U CN203095500 U CN 203095500U CN 201220699200 CN201220699200 CN 201220699200 CN 201220699200 U CN201220699200 U CN 201220699200U CN 203095500 U CN203095500 U CN 203095500U
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China
Prior art keywords
pressure
oil
electromagnetic valve
hydraulic station
braking
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Expired - Lifetime
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CN 201220699200
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Chinese (zh)
Inventor
郭映宏
罗钢
陈勇
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Sichuan Mining Machinery (Group) Co Ltd
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Sichuan Mining Machinery (Group) Co Ltd
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Abstract

The utility model discloses a constant-deceleration hydraulic station system which comprises a pump source filter device, a safety pressure regulating device, an energy accumulator device, an oil outlet filter device and a pressure measuring device. The safety pressure regulating device is provided with two parallel main oilway electromagnetic valves and two parallel secondary brake oil supplementing electromagnetic valves between a hydraulic station oil tank and a brake oil tank so as to provide redundancy protection. An overflow valve and a safety pressure limiting overflow valve are respectively connected with the main oilway electromagnetic valves and the secondary brake oil supplementing electromagnetic valves to regulate oil pressure. A proportional overflow valve is connected with the main oilway electromagnetic valves to control oil pressure providing for a disc brake so as to realize constant deceleration. By the constant-deceleration hydraulic station system, oil pressure of the disc brake can be regulated automatically to allow an elevator to obtain different braking torque and perform deceleration brake according to setting. If constant-deceleration safety brake fails, the constant-deceleration hydraulic station system can automatically switch to a secondary brake manner.

Description

A kind of permanent deceleration Hydraulic Station system
Technical field
The utility model relates to a kind of hydraulic oil unit of gig, relates in particular to a kind of permanent deceleration Hydraulic Station system.
Background technology
Permanent deceleration Hydraulic Station is important safety of mine hoist and function unit, and it forms the gig hydraulic brake system jointly with disc-brake and electric-control system.Permanent deceleration Hydraulic Station is the hydraulic efficiency power unit of gig braking system, provides working processs such as realization is opened a sluice gate, combined floodgate, service braking, safety arrestment that possibility is provided for drg.
The safety arrestment operating mode is the important safety working process of gig, the conventional security braking procedure mainly was two stage braking and the urgent one-level braking of well head in the well in the past, two stage braking wherein all is to affact on the brake disc with fixing lock torque, does not change with the gig load condition.In fact, gig is promoting and is transferring under the operating mode and brake, brake under heavy duty and the underloading situation, under the situations such as single rope and multi-rope hoist braking, can cause under the different operating modes of braking deceleration difference bigger if utilize traditional constant moment to carry out two stage braking, can not meet the reliable situation of desirable safety and stability.Especially the friction-type multi-rope hoist is being done glancing impact, may cause the dynamic slippage between steel cable and the reel because braking deceleration is too high, causes safety hazard to increase.
The utility model content
The technical assignment of technical problem to be solved in the utility model and proposition is that prior art is improved, a kind of permanent deceleration Hydraulic Station system is provided, solves in the present technology permanent deceleration Hydraulic Station and can not change lock torque with the gig load condition and cause the big problem of braking deceleration difference.
For solving above technical matters, the technical solution of the utility model is:
A kind of permanent deceleration Hydraulic Station system; comprise the pumping source filtering installation; safe regulator; accumulator apparatus; fuel-displaced filtering installation and pressure tester; described safe regulator is provided with between Hydraulic Station fuel tank and drg oil cylinder and is connected with working connection electromagnetic valve and two stage braking repairing electromagnetic valve; working connection electromagnetic valve and two stage braking repairing electromagnetic valve all adopt two electromagnetic valves dual-coil electromagnetic valve that forms in parallel that redundancy protecting is provided respectively; by pass valve is connected the oil pressure of adjusting with the working connection electromagnetic valve; safe pressure limiting by pass valve is connected the oil pressure of adjusting with two stage braking repairing electromagnetic valve; proportional pressure control valve is connected the oil pressure that control offers the drg oil cylinder and realizes permanent deceleration with the working connection electromagnetic valve, permanent slowed down when losing efficacy two stage braking repairing electromagnetic valve and safe pressure limiting by pass valve are devoted oneself to work and made oil pressure drop to the value of setting up in advance rapidly two stage braking is provided.
Further, described safe regulator also is provided with between Hydraulic Station fuel tank and drg oil cylinder and is connected with one-level braking draining electromagnetic valve, one-level braking draining electromagnetic valve adopts two electromagnetic valves dual-coil electromagnetic valve that forms in parallel, at two stage braking after one section time-delay, one-level braking draining electromagnetic valve was devoted oneself to work after judgement drg speed was lower than minimum speed limit, two stage braking finishes, system's hydraulic oil is back to the Hydraulic Station fuel tank through one-level braking draining electromagnetic valve, system oil pressure reduces to zero, the security of system braking.
Further, described pumping source filtering installation is provided with oil suction filter, pressure line filter, differential pressure transmitter device, by pass valve II, oil pump, motor, electro connecting pressure gauge and connects successively, be connected with safe regulator by oil line pipe, for system provides P=0~14MPa, the pressure oil-source of Q=15L/min.
Further, described accumulator apparatus is provided with check valve, bladder type hydropneumatic accumulator, high-pressure ball valve, pressure controller and compression indicator I and connects successively, is connected with safe regulator by drawing joint outward, for permanent deceleration control, two stage braking control replenish oil sources.
Further, described fuel-displaced filtering installation comprises fuel-displaced blockade electromagnetic valve, high-pressure ball valve II, shutoff valve, filter and differential pressure transmitter device II, fuel-displaced blockade electromagnetic valve is connected between drg oil cylinder and the Hydraulic Station fuel tank, for hydraulic oil provides direct path, when two stage braking lost efficacy, system's hydraulic oil can flow back into the Hydraulic Station fuel tank from the drg oil cylinder rapidly by fuel-displaced blockade electromagnetic valve, and system oil pressure reduces to zero immediately, guarantees reliably braking.
Further, described pressure tester comprises pressure transformer, pressure controller II, pressure Table II, be connected on the oil line pipe at working connection electromagnetic valve, two stage braking repairing electromagnetic valve and one-level braking draining electromagnetic valve place, the pressure sensing function of operational process hydraulic oil is provided.
Compared with prior art, the utility model advantage is:
Permanent deceleration Hydraulic Station described in the utility model system makes gig obtain different lock torques for disc-brake provides the pressure oil that can regulate, makes mine hoist running normally, speed governing, parking; Take place in well under any accident condition, the oil pressure of automatically regulating disc-brake makes gig by setting brake snub, and after the parking, whole oil pressure values of disc-brake get back to zero rapidly.Make elevator system be in the full application of brake state; If permanent deceleration safety arrestment mode is malfunctioning, change the two stage braking mode automatically over to: the oil pressure of disc-brake drops to a certain value of setting up in advance rapidly, and after time-delay, whole oil pressure of disc-brake get back to zero rapidly, make gig be in the full application of brake state; Take place under any accident condition at well head, whole oil pressure values of disc-brake get back to zero immediately, make elevator system be in the full application of brake state.
Description of drawings
Fig. 1 is a system architecture scheme drawing of the present utility model.
The specific embodiment
Below in conjunction with the accompanying drawing among the utility model embodiment, the technical scheme among the utility model embodiment is clearly and completely described, obviously, described embodiment only is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that is obtained under the creative work prerequisite, all belong to the scope of the utility model protection.
The disclosed a kind of permanent deceleration Hydraulic Station of the utility model embodiment system is a purpose to reach permanent brake snub.
Referring to Fig. 1; a kind of permanent deceleration Hydraulic Station system; comprise the pumping source filtering installation; safe regulator; accumulator apparatus; fuel-displaced filtering installation and pressure tester; safe regulator is provided with between Hydraulic Station fuel tank and drg oil cylinder and is connected with working connection electromagnetic valve 1 and two stage braking repairing electromagnetic valve 2; working connection electromagnetic valve 1 and two stage braking repairing electromagnetic valve 2 all adopt two electromagnetic valves dual-coil electromagnetic valve that forms in parallel that redundancy protecting is provided respectively; by pass valve 4 is connected the oil pressure of adjusting with working connection electromagnetic valve 1; safe pressure limiting by pass valve 5 is connected the oil pressure of adjusting with two stage braking repairing electromagnetic valve 2; proportional pressure control valve 6 is connected the oil pressure that control offers the drg oil cylinder and realizes permanent deceleration with working connection electromagnetic valve 1, permanent slowed down when losing efficacy two stage braking repairing electromagnetic valve 2 and safe pressure limiting by pass valve 5 are devoted oneself to work and made oil pressure drop to the value of setting up in advance rapidly two stage braking is provided.
Safe regulator also is provided with between Hydraulic Station fuel tank and drg oil cylinder and is connected with one-level braking draining electromagnetic valve 3, one-level braking draining electromagnetic valve 3 adopts two electromagnetic valves dual-coil electromagnetic valve that forms in parallel, at two stage braking after one section time-delay, one-level braking draining electromagnetic valve 3 was devoted oneself to work after judgement drg speed was lower than minimum speed limit, two stage braking finishes, system's hydraulic oil is back to the Hydraulic Station fuel tank through one-level braking draining electromagnetic valve, and system oil pressure reduces to zero, the security of system braking.
The pumping source filtering installation is provided with oil suction filter 8, pressure line filter 9, differential pressure transmitter device 10, by pass valve II11, oil pump, motor, electro connecting pressure gauge and connects successively, be connected with safe regulator by oil line pipe, for system provides P=0~14MPa, the pressure oil-source of Q=15L/min.
Accumulator apparatus is provided with check valve 12, bladder type hydropneumatic accumulator 13, high-pressure ball valve 14, pressure controller 15 and compression indicator I and connects successively, is connected with safe regulator by drawing joint outward, for permanent deceleration control, two stage braking control replenish oil sources.
Fuel-displaced filtering installation comprises fuel-displaced blockade electromagnetic valve 7, high-pressure ball valve II16, shutoff valve 17, filter 18 and differential pressure transmitter device II19, fuel-displaced blockade electromagnetic valve 7 is connected between drg oil cylinder and the Hydraulic Station fuel tank, for hydraulic oil provides direct path, when two stage braking lost efficacy, system's hydraulic oil can flow back into the Hydraulic Station fuel tank from the drg oil cylinder rapidly by fuel-displaced blockade electromagnetic valve 7, system oil pressure reduces to zero immediately, guarantees reliably braking.
Pressure tester comprises that pressure transformer 20, pressure controller II21, pressure Table II draw joint outward, be connected on the oil line pipe at working connection electromagnetic valve 1, two stage braking repairing electromagnetic valve 2 and one-level braking draining electromagnetic valve 3 places, the pressure sensing function of operational process hydraulic oil is provided.
Gig braking system normal operation oil pressure is to move by the energising of working connection electromagnetic valve 1 to provide, and along with the action of lock control handle, is regulated the normal lifting work and the normal operation braking thereof of the system of keeping by 6 pairs of system oil pressures of proportional pressure control valve.To make 1 outage of working connection electromagnetic valve in case enter the safety arrestment process, permanent deceleration safety arrestment drops into, and guarantees in 0.3 second time, makes the fluid in the drg be back to Hydraulic Station and let out oil sump tank from by pass valve 4 from oil circuit.Simultaneously, system oil-way pressure reduces to from MTP Pmax that to paste lock oil pressure Px(be by pass valve 4 oil pressure of adjusting), this moment, hydraulic efficiency pressure system entered permanent the deceleration the program control stage immediately, guaranteed that brake system carries out steady safety arrestment under permanent deceleration conditions.Through one section time-delay △ t=0~after 10 seconds, the running velocity of stored program controlled dynamic chek host computer system, after judging the low subthreshold of its running velocity one-level braking draining electromagnetic valve 3 is moved by close timepiece time-delay arrival, carry out the program control oil pressure value that makes by close timepiece Comparative Examples by pass valve 6 simultaneously and reduce to zero, permanent deceleration automatic guidance finishes.
(permanent speed-down action was delayed time after the arrival when losing efficacy when perseverance is slowed down, running velocity is not reduced to and is required lower bound), allow two stage braking repairing electromagnetic valve 2 and safe pressure limiting by pass valve 5 devote oneself to work simultaneously (two stage braking input) immediately, proportional pressure control valve 6 is operated under the Vmax signal voltage it by the close timepiece requirement, this moment, the drg oil pressure remained on the one-level oil pressure PI level (being adjusted by safety pressure limiting by pass valve 5) of the two stage braking of setting, after one section time-delay, the running velocity of stored program controlled dynamic chek host computer system, after judging the low subthreshold of its running velocity one-level braking draining electromagnetic valve 3 is moved by close timepiece time-delay arrival, two stage braking finishes.
When two stage braking lost efficacy (after the two stage braking action delay arrives, running velocity is not reduced to and is required lower bound), block two stage braking repairing electromagnetic valve 2 this moment, allow one-level braking draining electromagnetic valve 3 and fuel-displaced blockade electromagnetic valve 7 devote oneself to work simultaneously, program control by the braking of the well head one-level in close timepiece input, system's hydraulic oil is got back to rapidly in the fuel tank through one-level braking draining electromagnetic valve 3 and fuel-displaced blockade electromagnetic valve 7, and system oil pressure reduces to zero immediately, and the assurance elevator system is reliably braked.
Only be preferred implementation of the present utility model below, should be pointed out that above-mentioned preferred implementation should not be considered as restriction of the present utility model, protection domain of the present utility model should be as the criterion with claim institute restricted portion.For those skilled in the art, in not breaking away from spirit and scope of the present utility model, can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.

Claims (6)

1. permanent deceleration Hydraulic Station system; comprise the pumping source filtering installation; safe regulator; accumulator apparatus; fuel-displaced filtering installation and pressure tester; it is characterized in that; described safe regulator is provided with between Hydraulic Station fuel tank and drg oil cylinder and is connected with working connection electromagnetic valve (1) and two stage braking repairing electromagnetic valve (2); working connection electromagnetic valve (1) and two stage braking repairing electromagnetic valve (2) all adopt two electromagnetic valves dual-coil electromagnetic valve that forms in parallel that redundancy protecting is provided respectively; by pass valve (4) is connected the oil pressure of adjusting with working connection electromagnetic valve (1); safe pressure limiting by pass valve (5) is connected the oil pressure of adjusting with two stage braking repairing electromagnetic valve (2); proportional pressure control valve (6) is connected the oil pressure that control offers the drg oil cylinder and realizes permanent deceleration with working connection electromagnetic valve (1), permanent slowed down when losing efficacy two stage braking repairing electromagnetic valve (2) and safe pressure limiting by pass valve (5) value that makes oil pressure drop to setting in advance rapidly of devoting oneself to work provides two stage braking.
2. permanent deceleration Hydraulic Station according to claim 1 system, it is characterized in that, described safe regulator also is provided with between Hydraulic Station fuel tank and drg oil cylinder and is connected with one-level braking draining electromagnetic valve (3), one-level braking draining electromagnetic valve (3) adopts two electromagnetic valves dual-coil electromagnetic valve that forms in parallel, at two stage braking after one section time-delay, one-level braking draining electromagnetic valve (3) was devoted oneself to work after judgement drg speed was lower than minimum speed limit, and two stage braking finishes.
3. permanent deceleration Hydraulic Station according to claim 2 system, it is characterized in that, described pumping source filtering installation is provided with oil suction filter (8), pressure line filter (9), differential pressure transmitter device (10), by pass valve II(11), oil pump, motor, electro connecting pressure gauge connect successively, be connected with safe regulator by oil line pipe, for system provides P=0~14MPa, the pressure oil-source of Q=15L/min.
4. permanent deceleration Hydraulic Station according to claim 3 system, it is characterized in that, described accumulator apparatus is provided with check valve (12), bladder type hydropneumatic accumulator (13), high-pressure ball valve (14), pressure controller (15) and compression indicator I and connects successively, be connected with safe regulator by drawing joint outward, for permanent deceleration control, two stage braking control replenish oil sources.
5. permanent deceleration Hydraulic Station according to claim 4 system, it is characterized in that, described fuel-displaced filtering installation comprises fuel-displaced blockade electromagnetic valve (7), high-pressure ball valve II(16), shutoff valve (17), filter (18) and differential pressure transmitter device II(19), fuel-displaced blockade electromagnetic valve (7) is connected between drg oil cylinder and the Hydraulic Station fuel tank, for hydraulic oil provides direct path, when two stage braking lost efficacy, system's hydraulic oil can flow back into the Hydraulic Station fuel tank from the drg oil cylinder rapidly by fuel-displaced blockade electromagnetic valve (7), system oil pressure reduces to zero immediately, guarantees reliably braking.
6. permanent deceleration Hydraulic Station according to claim 5 system, it is characterized in that, described pressure tester comprises pressure transformer (20), pressure controller II(21), the pressure Table II draws joint outward, be connected on the oil line pipe at working connection electromagnetic valve (1), two stage braking repairing electromagnetic valve (2) and one-level braking draining electromagnetic valve (3) place, the pressure sensing function of operational process hydraulic oil is provided.
CN 201220699200 2012-12-17 2012-12-17 Constant-deceleration hydraulic station system Expired - Lifetime CN203095500U (en)

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Application Number Priority Date Filing Date Title
CN 201220699200 CN203095500U (en) 2012-12-17 2012-12-17 Constant-deceleration hydraulic station system

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104595287A (en) * 2014-11-24 2015-05-06 慕泽跃 Energy-reclaiming constant deceleration hydraulic station
CN108180187A (en) * 2018-01-09 2018-06-19 徐州大恒测控技术有限公司 Safety arrestment connection in series-parallel redundancy two-stage brake hydraulic station and its control method
CN108275599A (en) * 2017-01-05 2018-07-13 鞍钢股份有限公司 Hydraulic control system and method for safety brake with delayed brake-on function
CN109236803A (en) * 2018-09-29 2019-01-18 东方电机控制设备有限公司 It is a kind of for the hydraulic system with function of redundancy protection
CN109682588A (en) * 2019-01-28 2019-04-26 山东泰山天盾矿山机械股份有限公司 It is a kind of for testing the experimental system of constant deceleration brake
CN110131252A (en) * 2019-05-21 2019-08-16 山东东山新驿煤矿有限公司 A kind of improved brake for elevator gate control system
CN110873096A (en) * 2019-12-05 2020-03-10 河南永华能源有限公司 Main well hydraulic station redundant loop transformation system
CN111439695A (en) * 2020-04-10 2020-07-24 中信重工开诚智能装备有限公司 Control system and control method for working gate of variable-torque hydraulic station of elevator

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104595287A (en) * 2014-11-24 2015-05-06 慕泽跃 Energy-reclaiming constant deceleration hydraulic station
CN108275599A (en) * 2017-01-05 2018-07-13 鞍钢股份有限公司 Hydraulic control system and method for safety brake with delayed brake-on function
CN108180187A (en) * 2018-01-09 2018-06-19 徐州大恒测控技术有限公司 Safety arrestment connection in series-parallel redundancy two-stage brake hydraulic station and its control method
CN109236803A (en) * 2018-09-29 2019-01-18 东方电机控制设备有限公司 It is a kind of for the hydraulic system with function of redundancy protection
CN109236803B (en) * 2018-09-29 2023-12-15 东方电气自动控制工程有限公司 Hydraulic system with redundancy protection function
CN109682588A (en) * 2019-01-28 2019-04-26 山东泰山天盾矿山机械股份有限公司 It is a kind of for testing the experimental system of constant deceleration brake
CN109682588B (en) * 2019-01-28 2021-02-05 江苏建筑职业技术学院 Experimental system for testing constant deceleration braking
CN110131252A (en) * 2019-05-21 2019-08-16 山东东山新驿煤矿有限公司 A kind of improved brake for elevator gate control system
CN110873096A (en) * 2019-12-05 2020-03-10 河南永华能源有限公司 Main well hydraulic station redundant loop transformation system
CN110873096B (en) * 2019-12-05 2022-02-11 河南永华能源有限公司 Main well hydraulic station redundant loop transformation system
CN111439695A (en) * 2020-04-10 2020-07-24 中信重工开诚智能装备有限公司 Control system and control method for working gate of variable-torque hydraulic station of elevator
CN111439695B (en) * 2020-04-10 2024-03-08 中信重工开诚智能装备有限公司 Control system and control method for working gate of variable-torque hydraulic station of elevator

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Granted publication date: 20130731