CN203092098U - Servo rotor shaft insertion riveting press machine - Google Patents
Servo rotor shaft insertion riveting press machine Download PDFInfo
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- CN203092098U CN203092098U CN 201320095272 CN201320095272U CN203092098U CN 203092098 U CN203092098 U CN 203092098U CN 201320095272 CN201320095272 CN 201320095272 CN 201320095272 U CN201320095272 U CN 201320095272U CN 203092098 U CN203092098 U CN 203092098U
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- rotor
- shaft insertion
- cylinder
- riveter
- main control
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Abstract
The utility model discloses a servo rotor shaft insertion riveting press machine which comprises a shaft insertion mechanism, a riveting press mechanism, a magnetic tile and a position detecting mechanism, wherein the magnetic tile serves as a measuring basis of shaft insertion, and the position detecting mechanism is used for detecting shaft insertion accuracy of the shaft insertion mechanism. The upper surface of the magnetic tile is flush with the upper end face of a rotor main body, in the position detecting mechanism, the output end of a first air cylinder drives a first linear sliding block to move up and down along a first linear sliding rail, a first electronic ruler records the height values of the first linear sliding block when the first linear sliding block is respectively flush with the upper surface of the magnetic tile and the upper end face of a rotating shaft, and transmits the two height values to a main control module, and the main control module records the difference of the two height values to judge whether the shaft insertion depth is qualified or not. According to the servo rotor shaft insertion riveting press machine, the shaft insertion depth can be measured and controlled accurately, errors of the shaft insertion depth can be controlled within the range of +/-0.02mm, shaft insertion force can be controlled stochastically, the shaft insertion depth can be adjusted rapidly, riveting press force can be detected automatically, and pressure detection precision identification differences are controlled within the range of +/-100N.
Description
Technical field
The utility model relates to the rotor manufacture field, relates in particular to a kind of servo rotor and goes into a riveter.
Background technology
Rotor go into a riveter mainly act on be with rotor with the axle combine.Traditional rotor is gone into the deficiency that a spool riveter exists: go into a degree of depth can not accurately control, go into a power can not STOCHASTIC CONTROL, going into a speed can not be adjustable fast, go into a degree of depth can not measure automatically, can not detect riveting power etc. automatically.
The utility model content
The purpose of this utility model is to overcome deficiency of the prior art, provides a kind of servo rotor to go into a riveter.
For achieving the above object, described servo rotor is gone into a riveter, comprise main control module, be used to carry the rotating disk of rotor subject, and all be arranged on rotating disk top go into axis mechanism and riveting mechanism, describedly go into axis mechanism and comprise servomotor, reductor and ball screw, servomotor drives ball screw by reductor and rotates, ball screw drives with the nut of its threaded engagement and does rectilinear motion, rotating shaft is packed on the nut, do the synchronous linear motion with described nut, be characterized in that described servo rotor is gone into a riveter and comprised that also the conduct that is arranged on the described rotating disk goes into the magnetic shoe sheet of a measuring basis, and be used to detect the position detecting mechanism of going into a precision into axis mechanism; Wherein,
The upper surface of described magnetic shoe sheet is concordant with the upper surface of rotor subject; And,
Described position detecting mechanism comprises first cylinder, first line slide rail, first linear slider and first electronic ruler, the output that is installed in first cylinder of rotating disk top drives first linear slider and moves up and down along first line slide rail, first linear slider described in the process is by way of the upper surface of magnetic shoe sheet and the upper surface of the rotating shaft of inserting rotor subject, described first electronic ruler writes down described first linear slider when concordant with the upper surface of magnetic shoe sheet respectively, and the height value when concordant with the upper surface of rotating shaft, and the both heights value transferred to main control module, poor by main control module record both heights value is to judge whether go into a degree of depth qualified.
Preferably, described servo rotor is gone into a riveter and is also comprised and be used to detect the rotor subject that combines by riveting and the pull-out test mechanism of the adhesion between the rotating shaft; Wherein,
Described pulling capacity testing agency comprises second cylinder, second line slide rail, second linear slider and second electronic ruler, the output that is installed in second cylinder of rotating disk top drives second linear slider and moves up and down along second line slide rail, the output of second cylinder described in the process is against the upper surface and the downward application of force with the rotating shaft together of rotor subject riveting, in the process of the downward application of force of second cylinder, described second electronic ruler transfers to main control module with the displacement of second linear slider, judges according to this position quantity whether riveting rotor subject and the adhesion between the rotating shaft together be qualified by described main control module.
Preferably, described first cylinder and second cylinder are the pressurized cylinder of environmental protection.
Preferably, the cylinder of described riveting mechanism is the pressurized cylinder of environmental protection.
Preferably, described servo rotor is gone into a riveter and is also comprised the alarm module that is connected with the main control module communication.
Preferably, described alarm module is a buzzer.
The beneficial effects of the utility model are that described servo rotor is gone into a riveter, can accurately measure and control into a degree of depth, make error into a degree of depth can be controlled at ± 0.02mm in; But STOCHASTIC CONTROL is gone into a power; But rapid adjustment is gone into a speed; Can detect riveting power automatically, the pressure detecting precision is known in poor being controlled at ± 100N.
Description of drawings
Fig. 1 shows the three-dimensional structure diagram that servo rotor described in the utility model is gone into a riveter.
Fig. 2 shows the front view that servo rotor shown in Figure 1 is gone into a riveter.
Fig. 3 shows the right view that servo rotor shown in Figure 1 is gone into a riveter.
Fig. 4 shows the three-dimensional structure diagram of going into axis mechanism shown in Fig. 1 and Fig. 2.
Fig. 5 shows the front view of going into axis mechanism shown in Figure 4.
Fig. 6 shows the three-dimensional structure diagram of the position detecting mechanism shown in Fig. 1 and Fig. 2.
Fig. 7 shows the vertical view of position detecting mechanism shown in Figure 6.
Fig. 8 shows the front view of position detecting mechanism shown in Figure 6.
Fig. 9 shows the three-dimensional structure diagram of Fig. 1 and pull-out test mechanism shown in Figure 3.
Figure 10 shows the vertical view of pull-out test mechanism shown in Figure 9.
Figure 11 shows pull-out test mechanism rearview shown in Figure 9.
Figure 12 shows the structural representation of the rotating disk shown in Fig. 1.
The specific embodiment
The utility model is described in more detail below in conjunction with the drawings and specific embodiments:
As shown in Figure 1 to Figure 3, described servo rotor is gone into a riveter, what comprise main control module (for example PLC), be used to carry the rotating disk 500 of rotor subject and all be arranged on rotating disk 500 tops goes into axis mechanism 300 and riveting mechanism 200, and the cylinder of described riveting mechanism 200 is the pressurized cylinder of environmental protection.As shown in Figure 4 and Figure 5, describedly go into axis mechanism 300 and comprise servomotor 301, reductor 302 and ball screw 303, servomotor 301 drives ball screw 303 by high accuracy reductor 302 and rotates, ball screw 303 drives with the nut of its threaded engagement and does rectilinear motion, rotating shaft is packed on the nut, does the synchronous linear motion with described nut.Based on said structure, describedly go into axis mechanism 300 and just can drive rotating shaft more accurately and move up and down by servomotor 301, reductor 302, ball screw 303 and nut, thereby then can more accurately finish into the axle action, be about to rotating shaft and insert in the rotor subject with certain degree of depth of going into.
Especially, servo rotor described in the utility model is gone into a riveter and is also comprised position detecting mechanism 400, and the effect of position detecting mechanism 400 is to judge whether above-mentioned to go into a degree of depth qualified.For cooperating described position detecting mechanism 400, described rotating disk 500 is provided with as the magnetic shoe sheet (not shown) of going into a measuring basis, and the upper surface of described magnetic shoe sheet is concordant with the upper surface of rotor subject.
Shown in Fig. 6 to 8, described position detecting mechanism 400 comprises first cylinder 403, the first line slide rail (not shown), first linear slider 401 and first electronic ruler 402, and described first cylinder 403 is preferably the pressurized cylinder of environmental protection.The output that is installed in first cylinder 403 of rotating disk 500 tops drives first linear slider 401 and moves up and down along first line slide rail, first linear slider 401 described in the process is by way of the upper surface of magnetic shoe sheet and the upper surface of the rotating shaft of inserting rotor subject, when described first linear slider 401 of described first electronic ruler 402 record is concordant with the upper surface of magnetic shoe sheet respectively and the height value when concordant with the upper surface of rotating shaft, and the both heights value transferred to main control module, poor by main control module record both heights value is to judge whether go into a degree of depth qualified.
On the other hand, finish the riveting operation (promptly at described riveter, with described rotating shaft and rotor subject riveting operation together) after, also need to test the rotating shaft that combines by riveting and the adhesion between the rotor subject, thereby described servo rotor is gone into a riveter and is also comprised and be used to detect the rotor subject that combines by riveting and the pull-out test mechanism 100 of the adhesion between the rotating shaft.
Shown in Figs. 9 to 11, described pulling capacity testing agency comprises second cylinder 101, second line slide rail, second linear slider 103 and second electronic ruler 102, and described second cylinder 101 is preferably the pressurized cylinder of environmental protection.The output that is installed in second cylinder 101 of rotating disk 500 tops drives second linear slider 103 and moves up and down along second line slide rail, the output of second cylinder 101 described in the process is against the upper surface and the downward application of force with the rotating shaft together of rotor subject riveting, in the process of second cylinder, the 101 downward application of forces, described second electronic ruler 102 transfers to main control module with the displacement of second linear slider 103, judges according to this position quantity whether riveting rotor subject and the adhesion between the rotating shaft together be qualified by described main control module.
Figure 12 shows the structural representation of the rotating disk 500 shown in Fig. 1, as shown in figure 12, the upper surface of described rotating disk 500 is provided with first machining position 501, second machining position 502, the 3rd machining position 503, the 4th machining position 504, slender acanthopanax station 505 and the 6th machining position 506 around the circumference spaced set of rotating disk 500, described rotating disk 500 also comprises the sub-dispenser 507 in six calibration pools, the sub-dispenser 507 in this six calibration pool drives rotating disk 500 and rotates, each 60 degree that rotate are so that the corresponding organisation of working of each machining position difference.
In an embodiment of the present utility model, as shown in figure 12, the course of work that described servo rotor is gone into a riveter is:
First step: described first machining position 501 is used for artificial material loading (rotor subject);
Second step: behind the material loading, rotating disk 500 rotate 60 degree make the rotor subject that is in second machining position 502 place axis mechanism 300 under, finish into an operation by going into axis mechanism 300, be about to rotating shaft and insert rotor subject, form first semi-finished product with certain degree of depth of going into;
Third step: rotating disk 500 rotations 60 degree make first semi-finished product place the 3rd machining position 503 then, described position detecting mechanism 400 is positioned at the top of the 3rd machining position 503, undertaken first by this position detecting mechanism 400 and half-finishedly go into a depth detection: position detecting mechanism 400 is successively measured the height value of the upper surface of the height (height of the upper surface by measuring the magnetic shoe sheet concordant with the upper surface of rotor subject) of the upper surface of the first semi-finished product rotor subject and rotating shaft, this position detecting mechanism 400 transfers to main control module with two height values then, poor by master control module judges both heights value, whether promptly go into a degree of depth meets the demands, if, then continue to carry out the 4th step, if not, then directly rotate 180 degree, promptly skip the 4th machining position 504 and slender acanthopanax station 505, directly arrive the underproof first semi-finished product discharging of the 6th machining position 506 this this;
The 4th step: rotating disk 500 rotates 60 degree makes first semi-finished product place the 4th machining position 504, and described riveting mechanism 200 is positioned at the top of the 4th machining position 504, carries out riveting by 200 pairs first semi-finished product of this riveting mechanism, forms second semi-finished product;
The 5th step: rotating disk 500 rotates 60 degree makes second semi-finished product place slender acanthopanax station 505, described pull-out test mechanism 100 is positioned at the top of slender acanthopanax station 505, carry out the adhesion test by 100 pairs second semi-finished product of this pull-out test mechanism: the upper surface application of force of pull-out test mechanism 100 countershafts, measure rotating shaft in the process whether displacement is arranged, if do not have displacement or displacement in an acceptable scope, judge that then these second semi-finished product are certified products, carry out the 6th step; If displacement is arranged, and this displacement is not within the acceptable range, judges that then these second semi-finished product are defective work, carry out the 6th step;
The 6th step: rotating disk 500 rotates 60 degree makes the certified products and the defective work of the judgement of the 5th step carry out artificial discharging.
It should be noted that, when carrying out third step, if judge when first semi-finished product are defective work, promptly this first half-finishedly goes into a degree of depth and certified products when gap is arranged, described main control module also can be controlled rotating disk 500 reversings 60 degree, return second step, then according to above-mentioned gap value servomotor 301 forward or reverse, advancing next step processing with countershaft (promotes or presses down, also need the additional mechanisms such as manipulator that are provided with when promoting action, belong to the routine techniques means, do not repeat them here), to compensate this gap value; Whether rotating disk 500 is just changeing 60 and spends to the 3rd machining position 503 and measure once more to go into a degree of depth and meet the demands then; So repeatedly up to go into a degree of depth qualified till, and then carry out the 4th, the 5th, the 6th step in turn.
In addition, described servo rotor is gone into a riveter and is also comprised the alarm module that is connected with the main control module communication, and described alarm module is a buzzer.Go into the defective or adhesion of a degree of depth when defective when product in the process, this alarm module is reported to the police.
Being the utility model preferred embodiment only in sum, is not to be used for limiting practical range of the present utility model.Be that all equivalences of doing according to the content of the utility model claim change and modification, all should belong to technology category of the present utility model.
Claims (6)
1. a servo rotor is gone into a riveter, comprise main control module, be used to carry the rotating disk of rotor subject, and all be arranged on rotating disk top go into axis mechanism and riveting mechanism, describedly go into axis mechanism and comprise servomotor, reductor and ball screw, servomotor drives ball screw by reductor and rotates, ball screw drives with the nut of its threaded engagement and does rectilinear motion, rotating shaft is packed on the nut, do synchronous linear motion with described nut, it is characterized in that: described servo rotor is gone into a riveter and is comprised that also the conduct that is arranged on the described rotating disk goes into the magnetic shoe sheet of a measuring basis, and be used to detect the position detecting mechanism of going into a precision into axis mechanism; Wherein,
The upper surface of described magnetic shoe sheet is concordant with the upper surface of rotor subject; And,
Described position detecting mechanism comprises first cylinder, first line slide rail, first linear slider and first electronic ruler, the output that is installed in first cylinder of rotating disk top drives first linear slider and moves up and down along first line slide rail, first linear slider described in the process is by way of the upper surface of magnetic shoe sheet and the upper surface of the rotating shaft of inserting rotor subject, described first electronic ruler writes down described first linear slider when concordant with the upper surface of magnetic shoe sheet respectively, and the height value when concordant with the upper surface of rotating shaft, and the both heights value transferred to main control module, poor by main control module record both heights value is to judge whether go into a degree of depth qualified.
2. servo rotor according to claim 1 is gone into a riveter, it is characterized in that: described servo rotor is gone into a riveter and is also comprised and be used to detect the rotor subject that combines by riveting and the pull-out test mechanism of the adhesion between the rotating shaft; Wherein,
Described pulling capacity testing agency comprises second cylinder, second line slide rail, second linear slider and second electronic ruler, the output that is installed in second cylinder of rotating disk top drives second linear slider and moves up and down along second line slide rail, the output of second cylinder described in the process is against the upper surface and the downward application of force with the rotating shaft together of rotor subject riveting, in the process of the downward application of force of second cylinder, described second electronic ruler transfers to main control module with the displacement of second linear slider, judges according to this position quantity whether riveting rotor subject and the adhesion between the rotating shaft together be qualified by described main control module.
3. servo rotor according to claim 2 is gone into a riveter, it is characterized in that: described first cylinder and second cylinder are the pressurized cylinder of environmental protection.
4. go into a riveter according to any described servo rotor in the claim 1 to 3, it is characterized in that: the cylinder of described riveting mechanism is the pressurized cylinder of environmental protection.
5. go into a riveter according to any described servo rotor in the claim 1 to 3, it is characterized in that: described servo rotor is gone into a riveter and is also comprised the alarm module that is connected with the main control module communication.
6. servo rotor according to claim 5 is gone into a riveter, it is characterized in that: described alarm module is a buzzer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320095272 CN203092098U (en) | 2013-02-28 | 2013-02-28 | Servo rotor shaft insertion riveting press machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320095272 CN203092098U (en) | 2013-02-28 | 2013-02-28 | Servo rotor shaft insertion riveting press machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203092098U true CN203092098U (en) | 2013-07-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320095272 Expired - Fee Related CN203092098U (en) | 2013-02-28 | 2013-02-28 | Servo rotor shaft insertion riveting press machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN203092098U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104723058A (en) * | 2015-03-28 | 2015-06-24 | 东莞市森江机电科技有限公司 | Shaft insertion unit |
| CN106040881A (en) * | 2015-04-07 | 2016-10-26 | 丰田自动车株式会社 | Caulking method |
| CN106429373A (en) * | 2016-11-22 | 2017-02-22 | 苏州鑫润旺精密机械有限公司 | Disc spring shifting component for diaphragm disc spring feeder |
| CN107749375A (en) * | 2017-10-24 | 2018-03-02 | 浙江深科自动化科技有限公司 | Circuit breaker operation mechanism assembles equipment |
| CN108526850A (en) * | 2018-03-07 | 2018-09-14 | 广州巨茗自控技术有限公司 | A kind of civil aero-engine and important component equipment |
| CN108817975A (en) * | 2018-07-06 | 2018-11-16 | 常州五王电机有限公司 | Fraising enters axis all-in-one machine |
| CN110561341A (en) * | 2019-10-15 | 2019-12-13 | 珞石（山东）智能科技有限公司 | automatic press fitting equipment of signal wheel |
-
2013
- 2013-02-28 CN CN 201320095272 patent/CN203092098U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104723058A (en) * | 2015-03-28 | 2015-06-24 | 东莞市森江机电科技有限公司 | Shaft insertion unit |
| CN106040881A (en) * | 2015-04-07 | 2016-10-26 | 丰田自动车株式会社 | Caulking method |
| CN106040881B (en) * | 2015-04-07 | 2018-05-29 | 丰田自动车株式会社 | Clinching method |
| CN106429373A (en) * | 2016-11-22 | 2017-02-22 | 苏州鑫润旺精密机械有限公司 | Disc spring shifting component for diaphragm disc spring feeder |
| CN107749375A (en) * | 2017-10-24 | 2018-03-02 | 浙江深科自动化科技有限公司 | Circuit breaker operation mechanism assembles equipment |
| CN108526850A (en) * | 2018-03-07 | 2018-09-14 | 广州巨茗自控技术有限公司 | A kind of civil aero-engine and important component equipment |
| CN108817975A (en) * | 2018-07-06 | 2018-11-16 | 常州五王电机有限公司 | Fraising enters axis all-in-one machine |
| CN110561341A (en) * | 2019-10-15 | 2019-12-13 | 珞石（山东）智能科技有限公司 | automatic press fitting equipment of signal wheel |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130731 Termination date: 20160228 |