CN203084546U - Fault diagnosis support system of motor control system of electric automobile - Google Patents

Fault diagnosis support system of motor control system of electric automobile Download PDF

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Publication number
CN203084546U
CN203084546U CN 201220713762 CN201220713762U CN203084546U CN 203084546 U CN203084546 U CN 203084546U CN 201220713762 CN201220713762 CN 201220713762 CN 201220713762 U CN201220713762 U CN 201220713762U CN 203084546 U CN203084546 U CN 203084546U
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China
Prior art keywords
memory
motor
electric machine
information
machine controller
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Expired - Fee Related
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CN 201220713762
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Chinese (zh)
Inventor
陈群峰
张玉柱
徐性怡
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Shanghai Dajun Technologies Inc
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Shanghai Dajun Technologies Inc
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Priority to CN 201220713762 priority Critical patent/CN203084546U/en
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  • Remote Monitoring And Control Of Power-Distribution Networks (AREA)
  • Control Of Electric Motors In General (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

The utility model discloses a fault diagnosis support system of a motor control system of an electric automobile. A motor controller of the system is connected with a vehicle controller through a CAN bus; the motor controller drives a motor to run; high-voltage and low-voltage power supplies are applied for supplying power for the motor controller; a first memory, a second memory and a third memory of the system are respectively connected with the information output terminal of the motor controller; the motor controller circularly stores the system operation information to the first memory and the second memory respectively with the emission periods of 10 to 200 microseconds and 1 to 20 ms, and stores the system fault information in the third memory; a wireless emission/reception module is connected with the motor controller and is used to transmit information among the first memory, the second memory, the third memory and a remote terminal. According to the fault diagnosis support system of the motor control system of the electric automobile, the operation and fault information of the motor control system is completely stored, the operation and fault information is transmitted to the remote terminal, which is convenient for fault diagnosis elimination, and the safe operation of the vehicle is guaranteed.

Description

The fault diagnosis back-up system of motor in electric automobile control system
Technical field
The utility model relates to a kind of fault diagnosis back-up system of motor in electric automobile control system.
Background technology
Electric automobile is just paid attention to by increasing user and automobile production manufacturer as the vehicles of social sustainable development.And motor and driving control system thereof are the critical components of electric automobile, are called the heart of electric automobile, and it comprises motor, electric machine controller and corresponding control strategies.And the work of motor and driving control system safety and stability thereof is related to the normal operation and the safety of car load.If electric machine control system breaks down, that wishes that failure message can be effective, complete collects, and stores, and for the maintainer investigates fault, deals with problems, and very valuable information is provided, thereby makes vehicle trouble can diagnose eliminating fast.And common way is, electric machine controller sends to entire car controller to failure message with the form of failure code in the back of breaking down.Entire car controller is analyzed the fault type that electric system occurs by agreement again.Like this, can't obtain the breaking down significant process information of front motor system.And electric machine controller is because the restriction of various conditions can not be adopted jumbo memory device.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of fault diagnosis back-up system of motor in electric automobile control system, native system can be with electric machine control system operation information and the complete storage of failure message, and operation information and failure message be sent to remote terminal, be convenient to fault diagnosis and eliminating, guaranteed the safe operation of vehicle.
For solving the problems of the technologies described above, the fault diagnosis back-up system of the utility model motor in electric automobile control system comprises electric machine controller, entire car controller, motor, high-voltage power supply and low-tension supply, described electric machine controller is connected by the CAN bus with entire car controller, the electric machine controller output terminal connects described motor and drive motor operation, described high-voltage power supply and low-tension supply provide described electric machine controller power supply, native system also comprises first memory, second memory, the 3rd storer, wireless transmission/receiver module and remote terminal, described first memory, second memory is connected described electric machine controller information output respectively with the 3rd storer, described electric machine controller is the transmission cycle system's operation information circulation to be stored in the described first memory with 10~200us, with 1~20ms is the transmission cycle system's operation information circulation to be stored in the described second memory, with system failure information storage in described the 3rd storer, described wireless transmission/receiver module connects described electric machine controller and with described first memory, the information of second memory and the 3rd storer is sent to described remote terminal by telecommunication network, and the information of described remote terminal is sent to described wireless transmission/receiver module by telecommunication network.
Further, above-mentioned first memory, second memory and the 3rd storer are power-down data protection FLASH storage chips.
Further, the said system failure message comprise high-voltage power supply and low-tension supply overvoltage, under-voltage, overcurrent, high voltage short circuit, motor excess temperature, overrun, rotation direction and CAN bus communication fault.
Because the fault diagnosis back-up system of the utility model motor in electric automobile control system has adopted technique scheme, the electric machine controller that is native system is connected by the CAN bus with entire car controller, the operation of electric machine controller drive motor, high pressure and low-tension supply provide the electric machine controller power supply, the first memory of native system, second memory is connected the electric machine controller information output respectively with the 3rd storer, electric machine controller is the transmission cycle system's operation information circulation to be stored in first memory and the second memory with 10~200us and 1~20ms respectively, in the 3rd storer, wireless transmission/receiver module connects electric machine controller and transmits first memory by telecommunication network with system failure information storage, information between second memory and the 3rd storer and the remote terminal.Native system can be with electric machine control system operation information and the complete storage of failure message, and operation information and failure message are sent to remote terminal, is convenient to fault diagnosis and eliminating, has guaranteed the safe operation of vehicle.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and embodiments:
Fig. 1 is the fault diagnosis back-up system synoptic diagram of the utility model motor in electric automobile control system.
Embodiment
As shown in Figure 1, the fault diagnosis back-up system of the utility model motor in electric automobile control system comprises electric machine controller 1, entire car controller 2, motor 3, high-voltage power supply 5 and low-tension supply 4, described electric machine controller 1 is connected by the CAN bus with entire car controller 2, electric machine controller 1 output terminal connects described motor 3 and drive motor 3 operations, described high-voltage power supply 5 and low-tension supply 4 provide described electric machine controller 1 power supply, native system also comprises first memory 6, second memory 7, the 3rd storer 8, wireless transmission/receiver module 9 and remote terminal 10, described first memory 6, second memory 7 is connected described electric machine controller 1 information output respectively with the 3rd storer 8, described electric machine controller 1 is the transmission cycle system's operation information circulation to be stored in the described first memory 6 with 10~200us, with 1~20ms is the transmission cycle system's operation information circulation to be stored in the described second memory 7, with system failure information storage in described the 3rd storer 8, described wireless transmission/receiver module 9 connects described electric machine controllers 1 and with described first memory 6, the information of second memory 7 and the 3rd storer 8 is sent to described remote terminal 10 by telecommunication network, and the information of described remote terminal 10 is sent to described wireless transmission/receiver module 9 by telecommunication network.
Further, above-mentioned first memory 6, second memory 7 and the 3rd storer 8 are power-down data protection FLASH storage chips.
Further, the said system failure message comprise high-voltage power supply and low-tension supply overvoltage, under-voltage, overcurrent, high voltage short circuit, motor excess temperature, overrun, rotation direction and CAN bus communication fault.
The utility model proposes a kind of limited memory capacity of utilizing, Cell and Time Distribution storage important state information, and the method that transmits by wireless device, thus provide very useful data for fault diagnosis.Native system is divided into snap information and information at a slow speed with the operation information of electric machine control system, and store into respectively in two storeies with two kinds of speed, electric machine controller snap information with 10~200us be transmission cycle quick storage in first memory, the storage that need circulate of this partial information; Be information at a slow speed to store in the second memory in the transmission cycle with 1~20ms simultaneously, this partial information also needs circulation to store.When system broke down, electric machine controller stored failure message in the 3rd storer into immediately, and this part is not done the circulation storage, can forever preserve failure message, until artificial removing.
For three storeies of native system, because data rate is fast, data volume is big, especially for the storage that need circulate of first and second storeies, so uses power-down data protection FLASH storage chip, to guarantee data storage and reliability.After electric machine control system is started working, up to breaking down, circulation storage system operation information and the information that breaks down, the data rate of second memory is relatively low, is used for the backup as first memory, guarantees the integrality of system's operation information.And after electric machine control system detects the fault generation, newly enter failure message in the 3rd storer, to store, thereby can get off the preservation of the information completely before and after the electric machine control system fault.
Electric machine control system is given entire car controller fault information reporting by the CAN bus simultaneously, reads for entire car controller and judges, in time sends the protection instruction.Electric machine controller is passed failure message back remote terminal by wireless transmission/receiver module, carries out analyzing and diagnosing for the technician, and diagnostic result is beamed back electric machine control system by wireless transmission/receiver module, the support that provides fault to get rid of.
Electric machine control system has hardware protection and software protection, and hardware protection detects sampling by the related hardware circuit to important information, and carries out emergency protection by the software judgement.Hardware protection has the overvoltage of high-voltage power supply and low-tension supply, under-voltage, overcurrent, high voltage short circuit and motor excess temperature etc., and software protection has judgement of overrunning, rotation direction judgement, CAN bus communication fault of motor etc.In case judging, hardware or software have fault to take place, electric machine controller will be the important information before the fault and dependent failure information stores in respective memory, and report remote terminal and entire car controller respectively by telecommunication network and CAN bus, classify and diagnose according to the order of severity of fault, getting rid of for fault provides technical support.

Claims (3)

1. the fault diagnosis back-up system of a motor in electric automobile control system, comprise electric machine controller, entire car controller, motor, high-voltage power supply and low-tension supply, described electric machine controller is connected by the CAN bus with entire car controller, the electric machine controller output terminal connects described motor and drive motor operation, described high-voltage power supply and low-tension supply provide described electric machine controller power supply, it is characterized in that: native system also comprises first memory, second memory, the 3rd storer, wireless transmission/receiver module and remote terminal, described first memory, second memory is connected described electric machine controller information output respectively with the 3rd storer, described electric machine controller is the transmission cycle system's operation information circulation to be stored in the described first memory with 10~200us, with 1~20ms is the transmission cycle system's operation information circulation to be stored in the described second memory, with system failure information storage in described the 3rd storer, described wireless transmission/receiver module connects described electric machine controller and with described first memory, the information of second memory and the 3rd storer is sent to described remote terminal by telecommunication network, and the information of described remote terminal is sent to described wireless transmission/receiver module by telecommunication network.
2. the fault diagnosis back-up system of motor in electric automobile control system according to claim 1 is characterized in that: described first memory, second memory and the 3rd storer are power-down data protection FLASH storage chips.
3. the fault diagnosis back-up system of motor in electric automobile control system according to claim 1 and 2 is characterized in that: described system failure information comprise high-voltage power supply and low-tension supply overvoltage, under-voltage, overcurrent, high voltage short circuit, motor excess temperature, overrun, rotation direction and CAN bus communication fault.
CN 201220713762 2012-12-21 2012-12-21 Fault diagnosis support system of motor control system of electric automobile Expired - Fee Related CN203084546U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104077201A (en) * 2014-06-30 2014-10-01 深圳市英威腾电气股份有限公司 Method and device for processing failure data and electronic device
CN104181914A (en) * 2014-08-15 2014-12-03 上海信耀电子有限公司 Automobile fault detection method and system
CN104215878A (en) * 2014-08-12 2014-12-17 上海交通大学 Device and method for recording fault waveforms of power distribution lines
CN105808790A (en) * 2014-12-29 2016-07-27 联合汽车电子有限公司 Data recording system used for fault elimination of electric drive system of new energy automobile
CN106227135A (en) * 2016-09-21 2016-12-14 北京机械设备研究所 There is the New energy automobile motor control device and method of teledata monitoring function
CN106990774A (en) * 2017-06-08 2017-07-28 河北御捷时代汽车有限公司 A kind of electric automobile portable fault diagnosis tester and its monitoring method
CN114546291A (en) * 2022-02-28 2022-05-27 徐工汉云技术股份有限公司 Method, device and system for circularly storing vehicle bus data

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104077201A (en) * 2014-06-30 2014-10-01 深圳市英威腾电气股份有限公司 Method and device for processing failure data and electronic device
CN104077201B (en) * 2014-06-30 2017-04-26 深圳市英威腾电气股份有限公司 Method and device for processing failure data and electronic device
CN104215878A (en) * 2014-08-12 2014-12-17 上海交通大学 Device and method for recording fault waveforms of power distribution lines
CN104181914A (en) * 2014-08-15 2014-12-03 上海信耀电子有限公司 Automobile fault detection method and system
CN105808790A (en) * 2014-12-29 2016-07-27 联合汽车电子有限公司 Data recording system used for fault elimination of electric drive system of new energy automobile
CN105808790B (en) * 2014-12-29 2019-04-05 联合汽车电子有限公司 Digital data recording system for new-energy automobile power drive system malfunction elimination
CN106227135A (en) * 2016-09-21 2016-12-14 北京机械设备研究所 There is the New energy automobile motor control device and method of teledata monitoring function
CN106990774A (en) * 2017-06-08 2017-07-28 河北御捷时代汽车有限公司 A kind of electric automobile portable fault diagnosis tester and its monitoring method
CN106990774B (en) * 2017-06-08 2019-04-26 河北御捷时代汽车有限公司 A kind of electric car portable fault diagnosis tester and its monitoring method
CN114546291A (en) * 2022-02-28 2022-05-27 徐工汉云技术股份有限公司 Method, device and system for circularly storing vehicle bus data

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Granted publication date: 20130724

Termination date: 20181221