CN203084524U - Integrated control system for wide lead belt production line - Google Patents
Integrated control system for wide lead belt production line Download PDFInfo
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- CN203084524U CN203084524U CN2012207355487U CN201220735548U CN203084524U CN 203084524 U CN203084524 U CN 203084524U CN 2012207355487 U CN2012207355487 U CN 2012207355487U CN 201220735548 U CN201220735548 U CN 201220735548U CN 203084524 U CN203084524 U CN 203084524U
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- production line
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses an integrated control system for a wide lead belt production line, comprising a PLC control module, a thermocouple module, a switch, a motor control module, a man-machine interface touch screen, a power supply module, a network module and a sensor module, wherein all the modules communicate via an Ethernet, data monitored by all the modules is input to the PLC control module for calculation control so as to enable the PLC control module to simultaneously monitor and control the running conditions of a lead pot part, a continuous casting part, a belt cutting part, a continuous rolling part, an edge cutting and blow-drying part, a winding part and a power supply part of the wide lead belt production line, the PLC control module can be remotely controlled through the network module and a remote control module, and further the operation of equipment of the wide lead belt production line can be controlled. According to the utility model, all processes of the whole production line are controlled in an integrated way, which provides convenience for monitoring personnel to carry out monitoring operations and is conducive to coordinate management on all the modules at an overall level of the integrated control system for the wide lead belt production line.
Description
Technical field
The utility model relates to a kind of wide plumbous band production line control system, particularly a kind of wide plumbous band production line integrated control system.
Background technology
Existing plumbous band production mainly comprises refines, continuous casting, cuts operations such as band, tandem rolling, side cut dry up lead, at last the lead band of making is carried out rolling to make things convenient for storage and transport.And to each operation, all need to be provided with switch board in order to monitor demonstration and to control, existing plumbous band production control equipment comprises a lot of switch boards, be distributed in each place of equipment, make switch board too disperse, the supervisor can only check the Monitoring and Controlling situation of a certain operation in some places, can not check all Monitoring and Controlling situations simultaneously in a place.
The utility model content
The problems referred to above at the prior art existence, for the Monitoring and Controlling situation that makes each operation can be obtained simultaneously in a place, make things convenient for the supervisor immediately according to each process monitoring control situation, artificial when needed the adjustment intervened, the utility model provides a kind of wide plumbous band production line integrated control system, by lead pan part with wide plumbous band production line, the continuous casting part, cut band portion, the tandem rolling part, the Monitoring and Controlling situation that side cut dries up part and rolling part integrates, and the relevant PLC control module is set, mixed-media network modules mixed-media, remote control module etc., the control of each operation of whole production line is more scientifically integrated, both made things convenient for supervisor's supervision operation, also helped of the coordinated management of each module in the whole aspect of wide plumbous band production line integrated control system.
A kind of wide plumbous band production line integrated control system of the utility model, comprise PLC control module, thermopair module, switch, motor control module, man-machine interface touch-screen, power module, mixed-media network modules mixed-media and sensor assembly, all pass through ethernet communication between above-mentioned each module, the data of each module monitors all are conveyed into PLC control module calculation control so that the PLC control module simultaneously the wide plumbous band production line of Monitoring and Controlling lead pan part, continuous casting part, cut band portion, tandem rolling part, cutting edge dries up the ruuning situation of part, rolling part and power unit.
Further, the information of described PLC control module Monitoring and Controlling all can be exported by output module.
Further, also comprise remote control module, by this module and the remote controlled PLC control module of mixed-media network modules mixed-media.
Further, sensor assembly comprises frequency converter and the scrambler that is arranged on each motor on the wide plumbous band production line, described frequency converter is used to gather torque current, described scrambler is used to gather motor speed, the thermopair module is used to heat the lead pan of wide plumbous band production line, and the temperature of thermopair module heating and torque current, the motor speed of sensor assembly collection all are conveyed into the PLC control module and calculate.
Further, described sensor assembly comprises the tension pick-up that the plumbous belt tension of monitoring changes.
Further, described sensor assembly comprises the angular transducer on the buffer gear that is arranged between roughing mill and the finishing mill, and described angular transducer is judged the variation range of plumbous belt tension by the angle position that the monitoring buffer gear is in.
Further, described sensor assembly comprises the pin type microswitch that is arranged on the roughing mill last roughing mill, and whether be used to monitor has plumbous band to pile up between the roughing mill.
Further, also can be by described man-machine interface touch-screen input parameter.
Lead pan part, the continuous casting part of the utility model by the wide plumbous band production line of ethernet communication control, cut band portion, tandem rolling part, cutting edge dries up the operation of part, rolling part and power unit, adopt each status of equipment of man-machine interface screen displaying production line, and can on the man-machine interface touch-screen, set on-site parameters, both can artificially control the operation conditions of each motor, also can control the production run of each equipment automatically by the PLC control module.The utility model can show the running status of each several part in real time, and real-time report phenomenon of the failure and real-time guard action also can realize Long-distance Control PLC control module by mixed-media network modules mixed-media and remote control module, and then control each equipment operation of wide plumbous band production line.
The utility model cost is low, easy to use, programming flexibly, high, the strong interference immunity of reliability, man-machine interface and communication function be powerful, be easy to be integrated in the field bus control system, and The whole control system is all carried out communication by network, save many signal wires, field wiring is simple, and working transmission is big.
Description of drawings
Fig. 1 is a control principle structural drawing of the present utility model.
Embodiment
The utility model is described in further detail below in conjunction with drawings and Examples.
As shown in Figure 1, a kind of wide plumbous band production line integrated control system of the utility model, comprise the PLC control module, the thermopair module, switch, motor control module, the man-machine interface touch-screen, power module, mixed-media network modules mixed-media, sensor assembly and remote control module, sensor assembly comprises frequency converter and the scrambler that is arranged on each motor on the wide plumbous band production line, monitor the tension pick-up that plumbous belt tension changes, be arranged on the angular transducer on the buffer gear between roughing mill and the finishing mill, wherein frequency converter is used to gather torque current, scrambler is used to gather motor speed, tension pick-up is used to monitor the tension variation of plumbous band, the angle position that angular transducer is in by the monitoring buffer gear, judge the variation range of plumbous belt tension, the thermopair module is used to heat the lead pan of wide plumbous band production line, the torque current that the temperature of thermopair module heating and sensor assembly are gathered, motor speed, tension variation, the angle position of buffer gear etc. all is conveyed into the PLC control module and calculates.In addition, sensor assembly also comprises the pin type microswitch that is arranged on the roughing mill last roughing mill, and whether be used to monitor has plumbous band to pile up between the roughing mill.
All pass through ethernet communication between described each module, the data of each module monitors all are conveyed into PLC control module calculation control, make that the PLC control module can the wide plumbous production operation situation of being with each operation of production line of while Monitoring and Controlling.Lead pan operation, the continuous casting working procedure of each operation of wide plumbous band production line such as wide plumbous band production line, cut band operation, tandem rolling operation, cutting edge dries up operation, winding process.
Lead pan part, the continuous casting part of the utility model by the wide plumbous band production line of ethernet communication control, cut band portion, tandem rolling part, cutting edge dries up the operation of part, rolling part and power unit, adopt each status of equipment of man-machine interface screen displaying production line, and can on the man-machine interface touch-screen, set on-site parameters, both can artificially control the operation conditions of each motor, also can control the production run of each equipment automatically by the PLC control module.The utility model can show the running status of each several part in real time, and real-time report phenomenon of the failure and real-time guard action also can realize Long-distance Control PLC control module by mixed-media network modules mixed-media and remote control module, and then control each equipment operation of wide plumbous band production line.
The utility model cost is low, easy to use, programming flexibly, high, the strong interference immunity of reliability, man-machine interface and communication function be powerful, be easy to be integrated in the field bus control system, and The whole control system is all carried out communication by network, save many signal wires, field wiring is simple, and working transmission is big.
A kind of wide plumbous band production line integrated control system of the utility model is not limited to the above-mentioned embodiment that lists.The person of ordinary skill in the field should know; more than describing only is specific embodiment of the utility model, and any pro forma change of on the basis of the utility model design the utility model being made or modification are all in protection domain of the present utility model.
Claims (8)
1. one kind wide lead is with the production line integrated control system, comprise PLC control module, thermopair module, switch, motor control module, man-machine interface touch-screen, power module, mixed-media network modules mixed-media and sensor assembly, all pass through ethernet communication between above-mentioned each module, the data of each module monitors all are conveyed into PLC control module calculation control so that the PLC control module simultaneously the wide plumbous band production line of Monitoring and Controlling lead pan part, continuous casting part, cut band portion, tandem rolling part, cutting edge dries up the ruuning situation of part, rolling part and power unit.
2. wide plumbous band production line integrated control system according to claim 1 is characterized in that the information of described PLC control module Monitoring and Controlling all can be exported by output module.
3. wide plumbous band production line integrated control system according to claim 2 is characterized in that, also comprises remote control module, by this module and the remote controlled PLC control module of mixed-media network modules mixed-media.
4. wide plumbous band production line integrated control system according to claim 3, it is characterized in that, sensor assembly comprises frequency converter and the scrambler that is arranged on each motor on the wide plumbous band production line, described frequency converter is used to gather torque current, described scrambler is used to gather motor speed, the thermopair module is used to heat the lead pan of wide plumbous band production line, and the temperature of thermopair module heating and torque current, the motor speed of sensor assembly collection all are conveyed into the PLC control module and calculate.
5. wide plumbous band production line integrated control system according to claim 4 is characterized in that described sensor assembly comprises the tension pick-up that the plumbous belt tension of monitoring changes.
6. wide plumbous band production line integrated control system according to claim 5, it is characterized in that, described sensor assembly comprises the angular transducer on the buffer gear that is arranged between roughing mill and the finishing mill, described angular transducer is judged the variation range of plumbous belt tension by the angle position that the monitoring buffer gear is in.
7. wide plumbous band production line integrated control system according to claim 6, it is characterized in that, described sensor assembly comprises the pin type microswitch that is arranged on the roughing mill last roughing mill, and whether be used to monitor has plumbous band to pile up between the roughing mill.
8. wide plumbous band production line integrated control system according to claim 7 is characterized in that, also can be by described man-machine interface touch-screen input parameter.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2012207355487U CN203084524U (en) | 2012-12-28 | 2012-12-28 | Integrated control system for wide lead belt production line |
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Application Number | Priority Date | Filing Date | Title |
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CN2012207355487U CN203084524U (en) | 2012-12-28 | 2012-12-28 | Integrated control system for wide lead belt production line |
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CN203084524U true CN203084524U (en) | 2013-07-24 |
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CN2012207355487U Expired - Fee Related CN203084524U (en) | 2012-12-28 | 2012-12-28 | Integrated control system for wide lead belt production line |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103803266A (en) * | 2014-01-07 | 2014-05-21 | 常熟市屠宰成套设备厂有限公司 | Synchronous control system of multiple automatic slaughter suspension conveying lines |
CN108829072A (en) * | 2018-08-09 | 2018-11-16 | 楚天科技股份有限公司 | The control system of sterile pharmaceutical equipment |
CN110297447A (en) * | 2019-06-03 | 2019-10-01 | 广东泰莱机械有限公司 | A kind of production pipeline intelligence control system |
-
2012
- 2012-12-28 CN CN2012207355487U patent/CN203084524U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103803266A (en) * | 2014-01-07 | 2014-05-21 | 常熟市屠宰成套设备厂有限公司 | Synchronous control system of multiple automatic slaughter suspension conveying lines |
CN108829072A (en) * | 2018-08-09 | 2018-11-16 | 楚天科技股份有限公司 | The control system of sterile pharmaceutical equipment |
CN110297447A (en) * | 2019-06-03 | 2019-10-01 | 广东泰莱机械有限公司 | A kind of production pipeline intelligence control system |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130724 Termination date: 20171228 |