CN203048197U

CN203048197U - Independent smokebox turning device

Info

Publication number: CN203048197U
Application number: CN 201320068900
Authority: CN
Inventors: 熊袒旦; 管金祥; 王涛; 段钢
Original assignee: Kunming Tobacco Machinery Group No3 Machinery Co Ltd
Current assignee: Kunming Tobacco Machinery Group No3 Machinery Co Ltd
Priority date: 2013-02-06
Filing date: 2013-02-06
Publication date: 2013-07-10
Anticipated expiration: 2023-02-06

Abstract

The utility model discloses an independent smokebox turning device which comprises a rack (1), a hopper (2) and a transmission actuator (3). The independent smokebox turning device can pour finished product cut tobacco produced in another place into a wire feeder after the finished product cut tobacco is stored in a smokebox. The independent smokebox turning device solves the problems that materials are supplied in another places and space of a factory is not enough, and achieves mechanical-electrical integration.

Description

Independently turn over the smoke box device

Technical field

The utility model relates to the batch turning operation of pipe tobacco in the tobacco conveying machinery industry, and especially a kind of smoke box device that independently turns over also can be used for close or similar batch turning operations such as food, medicine, military project.

Background technology

Traditional finished cut tobacco manufacturing line needs to be connected with cigarette making and tipping machine, so relatively take up room, need a cover complex apparatus to finish its connection work, also can have following problems: the production facilities complicated operation, labour power consumption is big, cost is high, production efficiency is low, and the safety of operation performance is not enough etc.

Summary of the invention

At the preciousness of present space resources and the present situation of equipment operation, the utility model provide a kind of compact conformation succinct, reasonable in design, economize on the use of funds, save space and labour cost independently turn over the smoke box device, the finished cut tobacco that the strange land can be produced is after the smoke box storage, pour in the wire-feed motor, reduced manpower, have automatically, efficient, health, accurately, the advantage of environmental protection, safety, working stability, solve the difficult problem of strange land pipe tobacco feed and factory floor space deficiency, realized electromechanical integration.

The utility model is achieved by following technical solution: a kind of smoke box device that independently turns over comprises frame, hopper and driving device; Described frame comprises framework, observation window, grating, goes up bump rubber and following bump rubber, observation window is installed on the framework that can observe hopper, hopper is when the station of bottom, following bump rubber withstands hopper, hopper is when the station of top, hopper leans against on the bump rubber, and grating is installed on the framework, and grating connects PLC; Described hopper comprises: cover plate, hopper frame, main brass and adjust bar, cover on the plate adjust bar is housed, adjust bar is installed on the hopper frame, and main brass is welded on the hopper; Described driving device comprises: motor, main shaft, bearing seat, phase cam and phase-detection probe, motor is installed on the framework, motor connects main shaft, the two ends of main shaft respectively are equipped with a phase cam, each phase cam top respectively is equipped with a phase-detection probe, the phase-detection probe connects PLC, and the diaxon bearing is housed on the main shaft, and bearing seat is installed on the framework.

Described illiteracy plate adopts the food stage stainless steel sheet to make, the arcuation that its outlet skids off for ease of pipe tobacco.

The phase point of described phase cam differs 155 °.

Described motor is the slotting formula frequency control motor of axle.

Main brass in the described hopper is connected with flat key and pin with main shaft.

Described bottom station is the station of hopper in the time of 0 °, and described top station is the station of hopper in the time of 155 °.

Owing to adopt technique scheme, the utlity model has following beneficial effect:

1, the work born of this device is that finished cut tobacco is poured in the independent wire-feed motor, is the independent obligato part of wire process of feeding, and lacks this part, can not embody the preceence of mechanical automation.

2, this device independence is very strong, intelligent height, and safety performance is good, is provided with automatic measuring ability, can guarantee that pipe tobacco pours out from smoke box smoothly, also can guarantee worker's personal safety.

3, this device is the typical combination body of electromechanical integration, has improved productive force to a great extent effectively, has replaced the manpower work, has saved the work capital, has demonstrated fully the preceence of electromechanical integration.

4, this device totally is made up of frame and hopper two parts, and hopper can be pressed the need of work rotation smoothly in frame; The device design is succinct, generous, practical.

5, the action of this device is simple, and the source of power is main motor, main driven by motor main axis rotation, and main shaft and hopper are mounted to one, thus hopper rotates with the rotation of main shaft; Motor speed can carry out speed governing to hopper according to the difference of job requirement by variable frequency control; Hopper is according to the size of smoke box and makes things convenient for smoke box to fix and particular design, and smoke box is delivered in the hopper through dolly, opens motor power and detector switch, and hopper will be worked as required; Pipe tobacco will be poured into the wire-feed motor from hopper like this.

6, whole device can be guaranteed with wire-feed motor harmoniously at aspects such as run duration, speed, phase places, and this device has been finished the mechanical automation operation of independently turning over smoke box, has solved strange land throwing, independently turns over the difficult problem of smoke box.

Description of drawings:

Fig. 1, the utility model independently turn over smoke box device scheme drawing;

Fig. 2, the utility model frame scheme drawing;

Fig. 3, the utility model hopper scheme drawing;

Fig. 4, the utility model driving device scheme drawing;

Among the figure: 1-frame, 2-hopper, 3-driving device, 4-frame, 5-observation window, 6-grating, the last bump rubber of 7-, bump rubber under the 8-, 9-covers plate, 10-hopper frame, 11-main brass, 12-adjust bar, the 13-motor, 14-main shaft, 15-bearing seat, 16-phase cam, 17-phase-detection probe.

The specific embodiment

The utility model is described in further detail below in conjunction with Fig. 1-4.

Independently turn over the smoke box that the smoke box device will be equipped with a 80kg finished cut tobacco and turn to 155 ° of positions from 0 ° of position, pour pipe tobacco into wire-feed motor from smoke box the inside then, this device be the cover that designs according to the work capacity of wire-feed motor independently a box turn over the smoke box device.Wire-feed motor is thereby that finished cut tobacco is delivered to the equipment that cigarette making and tipping machine is finished pipe tobacco cigarette technology, and turns over the upstream equipment that the smoke box machine is wire-feed motor, finishes the work that pipe tobacco is poured out in the smoke box.

According to the size in place and the permission in space, and what of smoke box size and load, design the product that meets the production needs, its size is roughly variable.After pipe tobacco is poured in the wire-feed motor, through wire-feed motor pipe tobacco is delivered to cigarette making and tipping machine uniformly; The design of entire equipment and electrical equipment control are fully according to meeting the safety in production requirement, the situation that putty, leakage material and crisis personal safety can not occur, when grating 6 detected the someone and enters into the hazardous location, automatic detector sent signal, and manufacturing line can quit work; For smooth and easy the pouring out of pipe tobacco energy, design arcuation in hopper 2 outlets and covered plate, through experiment repeatedly, the situation of putty can not appear, guaranteed production efficiency.

Embodiment: the standard fume box that the 80kg pipe tobacco manually will be housed advances from the outside through dolly to be poured into the hopper 2, extract clamp out, start engine installation, the starter motor switch, as Fig. 1, slowly rotated to 155 ° of pole locations by 0 ° of position at the situation hopper 2 of confirming safety.Pipe tobacco is along with the upset of hopper falls into wire-feed motor uniformly.

Frame 1 is by becoming structural section and steel plate to form, and its size plays each parts of connection and supporting role are installed in strict accordance with the requirement design of work, is the carrier of each system unit.As Fig. 2, be installed in the service condition that observation window 5 on the framework 4 can be observed hopper 2, hopper 2 is when 0 ° of station, and following bump rubber 8 withstands hopper 2, and when hopper 2 rotated to 155 °, detecting element started, and hopper 2 stops and leaning against on the bump rubber 7.In operating process, when the someone entered in the frame 1, the signal interruption of grating 6 ordered motor to quit work behind the PLC received signal, guarantees personal safety at once.

As Fig. 3, hopper 2 is vital members in the entire equipment, and its design relates to that smoke box pushes, standard fume box held stationary and pipe tobacco are poured out operation.The illiteracy plate 9 of hopper 2 adopts the food stage stainless steel sheets to make, and its outlet is designed to unique arcuation, so that pipe tobacco skids off, and can putty; Cover on the plate 9 adjust bar 12 is housed, can suitably regulate and cover the position of plate 9 in hopper 2; Hopper frame 10 is carriers of adjust bar 12, and hopper just can bear the weight of smoke box fully like this, also the convenient position of covering plate 9 of regulating; Main brass 11 and hopper weld together have guaranteed that the kinetic force of driving device 3 drives the hopper upset.

As Fig. 4, motor 13 is the slotting formula frequency control motor of axle, is installed on the framework 4, behind the electric motor starting power is passed to main shaft 14, and an end of main shaft is equipped with two same phase cams 16, and the phase point of phase cam differs 155 °.Two phase-detection probes 17 play the function of detection and feedback information, and detection and feedback information are to PLC when hopper 2 moves to 155 ° from 0 °.Diaxon bearing 15 is housed on the main shaft 14, and bearing seat 15 is installed on the framework 4.Main brass in the hopper 2 is connected with flat key and pin with main shaft, and the power of driving device just can drive hopper 2 upsets like this, reaches the work purpose.

The source of power is

motor

13,14 rotations of driven by motor main shaft, and main shaft and hopper are mounted to one, thus hopper rotates with the rotation of main shaft; Motor speed can carry out speed governing to hopper according to the difference of job requirement by variable frequency control; Hopper is according to the size of smoke box and makes things convenient for smoke box to fix and particular design, and smoke box is delivered in the hopper through dolly, opens motor power and detector switch, and hopper will be worked as required; Pipe tobacco will be poured into the wire-feed motor from hopper like this.

Claims

1. one kind is independently turned over the smoke box device, it is characterized in that, comprises frame (1), hopper (2) and driving device (3); Described frame (1) comprises framework (4), observation window (5), grating (6), goes up bump rubber (7) and following bump rubber (8), observation window (5) is installed on the framework (4) that can observe hopper (2), hopper (2) is when the station of bottom, following bump rubber (8) withstands hopper (2), hopper (2) is when the station of top, hopper (2) leans against on the bump rubber (7), and the grating (6) that connects PLC by lead is installed on the framework (4); Described hopper (2) comprises illiteracy plate (9), hopper frame (10), main brass (11) and adjust bar (12), cover on the plate (9) adjust bar (12) is housed, adjust bar (12) is installed on the hopper frame (10), and main brass (11) is welded on the hopper (2); Described driving device (3) comprising: motor (13), main shaft (14), bearing seat (15), phase cam (16) and phase-detection probe (17), motor (13) is installed on the framework (4), motor (13) connects main shaft (14), the two ends of main shaft (14) respectively are equipped with a phase cam (16), each phase cam (16) top respectively is equipped with a phase-detection probe (17), phase-detection probe (17) connects PLC by lead, diaxon bearing (15) is housed on the main shaft (14), and bearing seat (15) is installed on the framework (4).

2. the smoke box device that independently turns over according to claim 1 is characterized in that, described illiteracy plate (9) adopts the arcuation that the food stage stainless steel sheet is made, outlet skids off for ease of pipe tobacco.

3. the smoke box device that independently turns over according to claim 1 is characterized in that, the phase point of described phase cam (16) differs 155 °.

4. the smoke box device that independently turns over according to claim 1 is characterized in that, described motor (13) is the slotting formula frequency control motor of axle.

5. the smoke box device that independently turns over according to claim 1 is characterized in that, the main brass (11) in the described hopper (2) is connected with flat key and pin with main shaft (14).

6. the smoke box device that independently turns over according to claim 1 is characterized in that, described bottom station is the station of hopper (2) in the time of 0 °, and described top station is the station of hopper (2) in the time of 155 °.