CN203019481U - Core-board production line - Google Patents

Core-board production line Download PDF

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Publication number
CN203019481U
CN203019481U CN 201320076425 CN201320076425U CN203019481U CN 203019481 U CN203019481 U CN 203019481U CN 201320076425 CN201320076425 CN 201320076425 CN 201320076425 U CN201320076425 U CN 201320076425U CN 203019481 U CN203019481 U CN 203019481U
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platform
board
row
core
production line
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Expired - Fee Related
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CN 201320076425
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Chinese (zh)
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汤景龙
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Abstract

The utility model provides a core-board production line and relates to the field of core-board production equipment. The production line is composed of a conveying system, a board arranging system, a board pressing system and an electric control system, wherein a board arranging device in the board arranging system is used for well arranging battens on a board arranging platform; a side-push pneumatic jack is used for pushing the arranged battens onto a wood veneer on a stainless steel conveyor belt; when all the battens are arranged on the wood veneer, a board arranging sensor is triggered to start the conveying system; a conveying driving wheel drives the stainless steel conveyor belt to convey the arranged battens to a board pressing part; and a side-pressing oil jack and an upward pressing oil jack are used for heating and pressurizing the battens through upper and lower hot pressing plates and a side pressing steel plate. The whole operation flow of the production line is regulated by the electric control system and is capable of carrying out both plate arrangement and plate pressing; besides, the production line is capable of improving the inherent quality of the core-board and also capable of improving the production efficiency and the benefit; and as a result, the platemaking speed is improved by more than 3 times and the production cost is reduced by about 10%.

Description

The core-board production line
Technical field
The utility model relates to core-board production and processing mechanical equipment technical field, relates in particular to the core-board production line.
Background technology
Core-board is the main product of wood-processing industry.Core-board is of many uses, generally use on house decoration, furniture manufacturing industry, but for a long time, the process equipment of core-board but still rests on level before two more than ten years, whole process remains segmentation and carries out, manually-operated, particularly arrange plate, all adopt manually-operated, thereby produced variety of issue: the one, manually arrange plate and easily make between batten and batten the space is arranged, do not reach closely knit purpose, sometimes in order to fill up the space between batten, have to it be filled and led up with wood fragments bits and so on, thereby greatly reduce the quality of core-board.The 2nd, the recruitment demand is large, wants the numerical digit workman to arrange from both sides during core-board row plate and operates, and also will forward subsequent processing to manually lifting after drained, has not only strengthened labour intensity, has also aggravated labour's imbalance between supply and demand, is unfavorable for economic development.The 3rd, efficient is low, manually arranges the speed of plate own just slowly, and adding other processing also needs the artificial transition of a lot of, thereby the output of whole core-board is very limited.Although innovated to some extent and improved on the dispersing apparatus of core-board production in recent years, can not solve root problem all the time, cause the production of core-board to rest on for many years on a few years ago level and without in essence development always.
In order to solve the problems such as the quality that current core-board exists in producing is unstable, the amount of labour used is large, speed is unhappy, efficient is lower, benefit is not high, design and produce that a cover recruitment is few, core-board production line that speed fast, efficient Gao Bingneng improves the quality of products is imperative.
Summary of the invention
Goal of the invention: will disperse originally independently that the function of core-board production and processing machinery all puts together, and make a kind of core-board production line that integrates row's plate, pressing plate, to raise the efficiency, ensure the quality of products, to increase benefit.
For realizing that the technical scheme that above-mentioned target is taked is:
the core-board production line is comprised of transmission system, row plate system, platen system, electric-control system, transmission system comprises support, transmission driving wheel, stainless steel transport tape, transmission motor, backing roll, the transmission driving wheel is contained in two of support, drive its rotation by the transmission motor as power, the stainless steel transport tape is sleeved on the transmission driving wheel, backing roll is arranged on below stainless steel transport tape on the support of row board position, and on it, tangent line flushes with the stainless steel transport tape, be provided with several row's panel assemblies in row's plate system, each row's panel assembly is arranged on the side of support, be provided with liftable arrangement platform in row's panel assembly, below arranging platform, the platform pneumatic jack is housed, the parallel gathering sill that is equipped with on arrange platform, the top of gathering sill is fixedly connected with the guiding pneumatic jack, at an end of arranging platform, charging driven roller and belt wheel are housed, feed belt is housed on belt wheel, feeder is housed above feed belt, but the blend stop of up-down adjustment is equipped with in the exit, lower end of feeder, push pedal and the thruster pneumatic jack that can drive push pedal are housed on the outer side edges on arrange platform, arrange platform below and gathering sill circular saw is housed and can drives the electric saw pneumatic jack that circular saw moves up and down with charging driven roller intersection, lower hot pressing board in platen system be packed on support and be close to the stainless steel transport tape below, one of upper force feed top vertically is packed on support, the other end is packed on upper hot pressboard, in the both sides of the support that lower hot pressing board is housed, laterally be fixedly mounted with side pressure oil and push up, side pressure oil pushes up to one of the inside and is packed on the side pressure steel plate, arrangement inductor in electric-control system is packed in an end relative with the charging driven roller of arranging on platform, row's plate inductor is packed in the opposite side of the support relative with arranging platform, the rotary coding locator is arranged on the axle of transmission driving wheel, the transmission inductor is packed on the support of pressing plate position end, master cpu independently be arranged on support a side and with arrange inductor, row's plate inductor, rotary coding locator, transmit between inductor and be connected with signal transmssion line.
The beneficial effects of the utility model have following three aspects:
One, promoted the inherent quality of core-board.The utility model can integrate row's plate, pressing plate, become original dispersion processing and be made as existing concentrated processing and fabricating, changed that the block board size that exists in original manually-operated is irregular, the problem such as space has easily been arranged between reel, reel has been arranged closely knit neat, thereby improved quality.
Two, production efficiency and benefit have been improved.The manually-operated in past needs many people repeatedly just can complete, and after using this production line, has not only reduced artificial consumption, and row's plate, pressing plate can also once be completed, thereby making sheet speed is improved more than 3 times, and production cost reduces by 10% left and right.
Three, social benefit is obvious.Reduce the amount of labour used and can greatly alleviate current recruitment contradiction in short supply, solve enterprise because people's difficulty is looked for, the difficult problem of recruiting the under-capacity operation that causes of work, the labour cost of saving can also be used for improving worker's income and welfare simultaneously.
Description of drawings
Fig. 1 is side schematic view of the present utility model.
Fig. 2 is that the A of Fig. 1 is to schematic top plan view.
In figure, 1. support 2. transmission driving wheel 3. stainless steel transport tape 4. transmission motor 5. backing rolls 6. are arranged force feed top 26. upper hot pressboards 27. on platform 7. platform pneumatic jack 8. chain drive-belt 9. gathering sill 10. charging driven roller 11. belt wheel 12. feeder 13. drive motors 14. feed belt 15. circular saw 16. electric saw pneumatic jack 17. thruster pneumatic jack 18. push pedal 19. guiding pneumatic jack 20. gathering sill adjusting device 21. blend stop 22. lower hot pressing board 23. side pressure steel plate 24. side pressure oil tops 25. and are arranged inductor 28. row's plate inductor 29. rotary coding locator 30. transmission inductors.
The specific embodiment
As shown in Figure 1, the core-board production line is divided into transmission, row's plate, pressing plate, automatically controlled four systems.Transmission system comprises support 1, transmission driving wheel 2, stainless steel transport tape 3, transmission motor 4, backing roll 5; Transmission driving wheel 2 is contained in two of support 1, drive its rotation by transmission motor 4 as power, stainless steel transport tape 3 is sleeved on transmission driving wheel 2, and below the stainless steel transport tape 3 on the support 1 of backing roll 5 row's of being arranged on board positions, on it, tangent line flushes with stainless steel transport tape 3.
As shown in Figure 1, 2, be provided with several row's panel assemblies in row's plate system of core-board production line, each row's panel assembly is arranged on the side of support 1, be provided with liftable arrangement platform 6 in row's panel assembly, below arranging platform 6, platform pneumatic jack 7 is housed, when platform pneumatic jack 7 raises, jack-up is arranged platform 6, make the certain distance up and down of formation between an edge of arranging platform 6 and stainless steel transport tape 3, when platform pneumatic jack 7 falls after rise, can drive arrangement platform 6 straight lines and move down, and an edge of arranging platform 6 is pressed on the limit of stainless steel transport tape 3 just.
The parallel gathering sill 9 that is equipped with on arrange platform 6, the top of gathering sill 9 are fixedly connected with guiding pneumatic jack 19, and on gathering sill 9, with the gathering sill adjusting device 20 that can regulate gathering sill 9 width, gathering sill adjusting device 20 is divided into some shelves, every grade of scalable 5mm.
At an end of arranging platform 6, charging driven roller 10 and belt wheel 11 are housed, charging driven roller 10 is divided into two rows, is rotated by chain drive-belt 8 tractions by drive motors 13; Adjusting apart from the available adjustment silk between two row's charging driven rollers 10; Charging driven roller 10 equal diameters, on its outer surface also with the asperities that can strengthen coefficient of friction.
Feed belt 14 is housed on belt wheel 11, under a charging driven roller 10 in one of them belt wheel 11 rows of being arranged on and with its keeping parallelism; Belt wheel 11 is loaded onto diameter after feed belt 14 and the equal diameters of charging driven roller 10.
Feeder 12 is housed above feed belt 14, but the blend stop 21 of up-down adjustment is equipped with in the exit, lower end of feeder 12, blend stop 21 vertical with feeder 12 handing-over together and and the feed belt 14 of below between formation space, blend stop 21 is provided with regulation cock, can regulate the height in space between blend stop 21 and feed belt 14.
Push pedal 18 and the thruster pneumatic jack 17 that can drive push pedal 18 are housed on the outer side edges on arrange platform 6.
Arrange platform 6 below and gathering sill 9 circular saw 15 is housed and can drives the electric saw pneumatic jack 16 that circular saw 15 moves up and down with charging driven roller 10 intersections.
Also as shown in Figure 1, the lower hot pressing board 22 in platen system be packed on support 1 and be close to stainless steel transport tape 3 below, one of upper force feed top 25 vertically is packed on support 1, the other end is packed on upper hot pressboard 26; In the both sides of the support 1 that lower hot pressing board 22 is housed, laterally be fixedly mounted with side pressure oil top 24, side pressure oil top 24 is packed on side pressure steel plate 23 to of the inside.
Still as shown in Figure 1, 2, arrangement inductor 27 in electric-control system is packed in an end relative with charging driven roller 10 of arranging on platform 6, row's plate inductor 28 is packed in the opposite side of the support relative with arranging platform 61, rotary coding locator 29 is arranged on the axle of transmission driving wheel 2, transmission inductor 30 is packed on the support 1 of pressing plate position end, master cpu independently be arranged on support 1 a side and with arrange inductor 27, row's plate inductor 28, rotary coding locator 29, transmit between inductor 30 and be connected with signal transmssion line.when arranging plate, master cpu sends signal instruction platform pneumatic jack 7 and drives 6 declines of arrangement platform, start belt wheel 11 and the 10 transmission feedings of charging driven roller, batten is sent to gathering sill 9, when gathering sill 9 is booked batten, touch and arrange inductor 27, master cpu instruction guide pneumatic jack 19 again compresses gathering sill 9 downwards, instruction belt wheel 11 and charging driven roller 10 quit work simultaneously, electric saw pneumatic jack 16 rises and to start circular saw 15 sawed-off with batten, lift on instruction guide pneumatic jack 19 again, driving push pedals 18 by thruster pneumatic jack 17 pushes the batten that arranges on wooden skin on stainless steel transport tape 3.When on stainless steel transport tape 3, batten all is booked, touch row's plate inductor 28, master cpu sends the signal instruction arranging system and quits work, platform pneumatic jack 7 drives arrangement platform 6 and rises, and 4 startups of transmission motor, transmission driving wheel 2 drive stainless steel transport tapes 3 are with the batten transmission entrance pressure board position that sequences.After the batten that sequences arrives the pressing plate position, rotary coding locator 29 and transmission inductor 30 are issued master cpu to signal, master cpu sends signal again, in instruction, the force feed 25 times pressings in top are tight, restart the oily 24 drive side pressure steel plates 23 that push up of side pressure and carry out side pressure in both sides, restart at last upper force feed top 25 and do further pressurization, after finishing the pressing time that master cpu is set, in instruction, force feed top 25 and top 24 releases of side pressure oil and instruction start transmission motor 4 running ejecting plates.When platen system was carried out the pressing plate procedure operation, master cpu is instruction arranging system recovery row plate work again more again, and so circulation is back and forth continuous.

Claims (6)

1. core-board production line is characterized in that: production line is divided into transmission, row's plate, pressing plate, automatically controlled four systems, transmission system comprises support (1), transmission driving wheel (2), stainless steel transport tape (3), transmission motor (4), backing roll (5), transmission driving wheel (2) is contained in two of support (1), drive its rotation by transmission motor (4) as power, stainless steel transport tape (3) is sleeved on transmission driving wheel (2), below stainless steel transport tape (3) on the support (1) of backing roll (5) row's of being arranged on board position, on it, tangent line flushes with stainless steel transport tape (3), be provided with several row's panel assemblies in row's plate system, each row's panel assembly is arranged on the side of support (1), be provided with liftable arrangement platform (6) in row's panel assembly, below arranging platform (6), platform pneumatic jack (7) is housed, the parallel gathering sill (9) that is equipped with on arrange platform (6), the top of gathering sill (9) is fixedly connected with guiding pneumatic jack (19), at an end of arranging platform (6), charging driven roller (10) and belt wheel (11) are housed, feed belt (14) is housed on belt wheel (11), in the top of feed belt (14), feeder (12) is housed, feeder (12) but the exit, lower end the blend stop (21) of up-down adjustment is housed, on outer side edges on arrange platform (6), push pedal (18) is housed and can drives the thruster pneumatic jack (17) of push pedal (18), in the below of arranging platform (6) and gathering sill (9) circular saw (15) is housed and can drives the electric saw pneumatic jack (16) that circular saw (15) moves up and down with charging driven roller (10) intersection, lower hot pressing board in platen system (22) be packed in support (1) go up and be close to stainless steel transport tape (3) below, one of upper force feed top (25) vertically is packed on support (1), and the other end is packed on upper hot pressboard (26), both sides in the support that lower hot pressing board (22) are housed (1) laterally are fixedly mounted with side pressure oil top (24), and side pressure oil top (24) is packed on side pressure steel plate (23) to of the inside, arrangement inductor (27) in electric-control system is packed in an end relative with charging driven roller (10) of arranging on platform (6), row's plate inductor (28) is packed in the opposite side of the support (1) relative with arranging platform (6), rotary coding locator (29) is arranged on the axle of transmission driving wheel (2), transmission inductor (30) is packed on the support (1) of pressing plate position end, master cpu independently be arranged on support (1) a side and with arrange inductor (27), row's plate inductor (28), rotary coding locator (29), be connected with signal transmssion line between transmission inductor (30).
2. core-board production line as claimed in claim 1, it is characterized in that: when platform pneumatic jack (7) raises, jack-up is arranged platform (6), make the certain distance up and down of formation between an edge of arranging platform (6) and stainless steel transport tape (3), when platform pneumatic jack (7) falls after rise, can drive arrangement platform (6) straight line and move down, and an edge of arranging platform (6) is pressed on the limit of stainless steel transport tape (3) just.
3. core-board production line as claimed in claim 1, it is characterized in that: gathering sill (9) is upper with the gathering sill adjusting device (20) that can regulate gathering sill (9) width, gathering sill adjusting device (20) is divided into some shelves, every grade of scalable 5mm.
4. core-board production line as claimed in claim 1, it is characterized in that: charging driven roller (10) is divided into two rows, is rotated by chain drive-belt (8) traction by drive motors (13); Adjusting apart from the available adjustment silk between two row's charging driven rollers (10); Charging driven roller (10) equal diameters, on its outer surface also with the asperities that can strengthen coefficient of friction.
5. core-board production line as claimed in claim 1 is characterized in that: under the charging driven roller (10) in one of them belt wheel (11) row of being arranged on and with its keeping parallelism; Belt wheel (11) is loaded onto diameter after feed belt (14) and the equal diameters of charging driven roller (10).
6. core-board production line as claimed in claim 1, it is characterized in that: blend stop (21) vertical with feeder (12) handing-over together and and the feed belt (14) of below between formation space, blend stop (21) is provided with regulation cock, can regulate the height in space between blend stop (21) and feed belt (14).
CN 201320076425 2013-01-29 2013-01-29 Core-board production line Expired - Fee Related CN203019481U (en)

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Application Number Priority Date Filing Date Title
CN 201320076425 CN203019481U (en) 2013-01-29 2013-01-29 Core-board production line

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Application Number Priority Date Filing Date Title
CN 201320076425 CN203019481U (en) 2013-01-29 2013-01-29 Core-board production line

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103878844A (en) * 2014-04-03 2014-06-25 南京林业大学 Bamboo cane feeding device of bamboo mat braiding machine
CN103950080A (en) * 2014-05-06 2014-07-30 来安县新元机电设备设计有限公司 Automatic furniture wooden board pressing machine
CN104626294A (en) * 2015-01-20 2015-05-20 桃江县福森木业有限公司 Square wood plate forming fine processing device with adaption self-control allocation function
CN109203128A (en) * 2018-06-15 2019-01-15 漳州鑫华成机械制造有限公司 A kind of smooth automatic plate-laying line
CN111941560A (en) * 2020-08-20 2020-11-17 苏州伍得人造板设备有限公司 Solid wood floor assembly device and process

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103878844A (en) * 2014-04-03 2014-06-25 南京林业大学 Bamboo cane feeding device of bamboo mat braiding machine
CN103878844B (en) * 2014-04-03 2015-11-25 南京林业大学 The bamboo cane feed arrangement of weaving bamboo mat machine
CN103950080A (en) * 2014-05-06 2014-07-30 来安县新元机电设备设计有限公司 Automatic furniture wooden board pressing machine
CN103950080B (en) * 2014-05-06 2015-11-18 来安县新元机电设备设计有限公司 A kind of furniture board automatic press
CN104626294A (en) * 2015-01-20 2015-05-20 桃江县福森木业有限公司 Square wood plate forming fine processing device with adaption self-control allocation function
CN109203128A (en) * 2018-06-15 2019-01-15 漳州鑫华成机械制造有限公司 A kind of smooth automatic plate-laying line
CN109203128B (en) * 2018-06-15 2021-05-04 漳州鑫华成机械制造有限公司 Smooth and easy automatic plat arranging line
CN111941560A (en) * 2020-08-20 2020-11-17 苏州伍得人造板设备有限公司 Solid wood floor assembly device and process

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130626

Termination date: 20150129

EXPY Termination of patent right or utility model