CN203018169U - Special production device for pulverizing electrolyte - Google Patents

Special production device for pulverizing electrolyte Download PDF

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Publication number
CN203018169U
CN203018169U CN 201220657763 CN201220657763U CN203018169U CN 203018169 U CN203018169 U CN 203018169U CN 201220657763 CN201220657763 CN 201220657763 CN 201220657763 U CN201220657763 U CN 201220657763U CN 203018169 U CN203018169 U CN 203018169U
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CN
China
Prior art keywords
pipeline
finished bin
jaw crusher
electrolyte
discharging opening
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220657763
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Chinese (zh)
Inventor
岳新立
高洁
刘建国
牛广元
赵永翔
周永刚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LUOYANG YUHANG HEAVY INDUSTRY MACHINERY Co Ltd
Original Assignee
LUOYANG YUHANG HEAVY INDUSTRY MACHINERY Co Ltd
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Priority to CN 201220657763 priority Critical patent/CN203018169U/en
Application granted granted Critical
Publication of CN203018169U publication Critical patent/CN203018169U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Disintegrating Or Milling (AREA)

Abstract

The utility model relates to a special production device for pulverizing electrolyte. The special production device comprises a first jaw crusher, a second jaw crusher, a belt feeder, an iron separator, a buffer bin, a gate valve, a vibration feeder, a pulverizer, a coarse powder collector, a bag type dust collector, a fan, a three-way splitting valve, a finished products bin 1, and a finished products bin 2. According to the utility model, the production device can achieve the first level pulverization of alumina crust blocks, and realizes automatic operation, so as to clean the dust during the production process.

Description

A kind of peculiar process units for the electrolyte grinding
Technical field
The utility model relates to a kind of grinding process, particularly relates to a kind of peculiar process units for the electrolyte grinding.
Background technology
In recent years, the aluminum electrolysis industry development is rapid, therefore the alumina crust block that aluminium electrolysis enterprise is left over aborning also increases thereupon.Yet the Current Status of R ﹠ D of the grinding process of domestic alumina crust block is comparatively single and technique is loaded down with trivial details, and seriously polluted to environment.
The grinding process step of domestic alumina crust block is as follows: the granularity of utilizing disintegrating machine that alumina crust block crushing is become to need, carry the alumina particle after fragmentation to filter to screen cloth by conveyer, the bulky grain that does not filter out is used crusher in crushing, screening more again, until the alumina particle after fragmentation all can pass through screen cloth, i.e. existing multiple stage crushing.
This shows, there is following defective in the treatment process of the alumina crust block that above-mentioned aluminium electrolysis enterprise generally adopts:
(1) above-mentioned process working (machining) efficiency is low, labor strength is large;
(2) fault rate of device therefor is high, automaticity is low, and the maintenance of equipment and maintenance workload large, simultaneously the environment of potroom is vulnerable to destroy etc.;
The quantum of output that (3) can cause alumina crust block forms in a large number and overstocks far above yield, causes transportation and the warehouse cost of alumina crust block, and the maintenance cost of broken processing cost and device therefor is high simultaneously.
Therefore, be badly in need of a kind of peculiar production technology of electrolyte grinding that is applicable to large suitability for industrialized production.
Summary of the invention
The purpose of this utility model is to provide a kind of peculiar process units for the electrolyte grinding, can reach grinding alumina crust block effectively incessantly, and can realize material size≤300mm, discharging-material size≤1mm, lack than existing multiple stage crushing and use 2-3 disintegrating apparatus and conveying equipment, but reached the standard discharging-material size that in the past can reach by 2 to 3 grades of fragmentations, improved production efficiency, and realize automatic operating, reach the effect of production process purifying and stive.
The purpose of this utility model and solve its technical problem and realize by the following technical solutions.A kind of peculiar process units for the electrolyte grinding of the utility model, it comprises: the first jaw crusher, the second jaw crusher, belt feeder, tramp iron separator, surge bunker, push-pull valve, oscillating feeder, flour mill, meal collector, bag filter, blower fan, T-piece splitting valve, finished bin one and finished bin two;
Wherein, this first jaw crusher be connected jaw crusher and be connected by pipeline with belt feeder simultaneously; This belt feeder is provided with tramp iron separator, is connected with surge bunker by pipeline below the discharging opening of this belt feeder; The discharging opening place of this surge bunker is equipped with push-pull valve, and the discharging opening of this surge bunker is connected with oscillating feeder by pipeline; The discharging opening of this oscillating feeder is connected with the feeding mouth of flour mill by pipeline, and the discharging opening of this flour mill is connected by pipeline with the meal collector; The air outlet of this meal collector is connected with the air intake vent of bag filter, and this meal collector is connected with finished bin one and finished bin two by pipeline, and this pipeline is provided with T-piece splitting valve; The air intake vent place of this bag filter is provided with blower fan, and this bag filter also is connected with finished bin one and finished bin two.
The purpose of this utility model also can be applied to the following technical measures to achieve further.
Better, aforesaid a kind of peculiar process units for the electrolyte grinding, wherein this peculiar process units is controlled by electric control system, and this electric control system comprises industrial computer, PLC, the broken control of jaw, power supply control, grinding machine control, air-blower control, Cleaner Control, lubrication station control, jet lubrication control, monitoring system, sound and light alarm display system and sensor-based system.
The purpose of this utility model also realizes by the following technical solutions.A kind of distinctive process for the electrolyte grinding comprises the following steps: primary crushing, electrolyte crust piece enter the first jaw crusher or the second jaw crusher carries out primary crushing; Feed, material after primary crushing is delivered to surge bunker through belt feeder, enter oscillating feeder via this surge bunker again, then even pan feeding is to flour mill, in this step, the push-pull valve that is positioned at the discharging opening place of surge bunker can be regulated the discharge quantity of surge bunker, and the tramp iron separator on belt feeder will be removed the iron on belt feeder; Grinding, the flour mill running makes its inner material phase mutual friction and collision repeatedly, realizes grinding; The collection of material and storage, at first this meal collector is collected the material after grinding, and a part of material precipitation is fallen, and enters T-piece splitting valve by pipeline, then enters respectively finished bin one and finished bin two is collected and stores; Meanwhile, by the negative pressure that blower fan produces, the dust in this flour mill is collected into bag filter, then enters finished bin one or finished bin two is collected and stored.
The utility model compared with prior art has obvious advantage and beneficial effect.By technique scheme, a kind of peculiar process units and process for the electrolyte grinding of the present utility model has following advantages and beneficial effect at least:
1, reach the processing of one-level fragmentation, realize material size≤300mm, discharging-material size≤1mm, lack than existing multiple stage crushing and use 2-3 disintegrating apparatus and conveying equipment, but reached the standard discharging-material size that in the past can reach by 2 to 3 grades of fragmentations, improve production efficiency, reduced cost.
2, carry out Real Time Monitoring by electric control system, guaranteed that whole electrolyte grinding process is efficient, automated operation.
Above-mentioned explanation is only the general introduction of technical solutions of the utility model, for can clearer understanding technological means of the present utility model, and can be implemented according to the content of specification, and for above and other purpose of the present utility model, feature and advantage can be become apparent, below especially exemplified by preferred embodiment, and the cooperation accompanying drawing, be described in detail as follows.
Description of drawings
Fig. 1: the structural representation of a kind of peculiar process units for the electrolyte grinding of the utility model.
The specific embodiment
Be to reach technological means and the effect that predetermined utility model purpose is taked for further setting forth the utility model, below in conjunction with accompanying drawing and preferred embodiment, the specific embodiment, structure, feature and effect thereof to according to a kind of peculiar process units for the electrolyte grinding that the utility model proposes are described in detail as follows.
Consult shown in Figure 1ly, be the structural representation of a kind of peculiar process units for the electrolyte grinding of the utility model; A kind of peculiar process units for the electrolyte grinding be should be used for and the first jaw crusher 1, the second jaw crusher 2, belt feeder 3, tramp iron separator 4, surge bunker 5, push-pull valve 6, oscillating feeder 7, flour mill 8, meal collector 9, bag filter 10, blower fan 11, T-piece splitting valve 12 and finished bin 1 and finished bin 2 14 comprised.
In the present embodiment; this first jaw crusher 1 be connected jaw crusher 2 and all be connected with belt feeder 3; electrolyte crust piece (namely referring to material) enters the first jaw crusher 1 and the second jaw crusher 2 carries out primary crushing; wherein; described the first jaw crusher 1 and the second jaw crusher 2 the using and the reserved, any shutdown can not affect the operation of single unit system.
This belt feeder 3 is provided with tramp iron separator 4, is used for removing the iron on belt feeder 3, and the discharging opening of this belt feeder 3 below is connected with surge bunker 5 simultaneously, will be through the mass transport of jaw crusher 1 or jaw crusher 2 fragmentations to surge bunker 5; The discharging opening place of this surge bunker 5 is equipped with push-pull valve 6, this push-pull valve 6 is regulated the discharge quantity of the material after preliminary fragmentation in surge bunker 5, this surge bunker 5 is connected by pipeline with oscillating feeder 7 simultaneously, this oscillating feeder 7 is connected with the charging aperture of flour mill 8, this oscillating feeder 7 receives after the material after preliminary fragmentation, and pan feeding is to flour mill 8 uniformly.
The charging aperture of this flour mill 8 is connected with discharging opening and is connected with meal collector 9, with the material after these flour mill 8 grindings by Pipeline transport to meal collector 9; This meal collector 9 is connected finished bin 1 and finished bin 2 14 by pipeline and the charging aperture of flour mill 8 and is connected with discharging opening, the air outlet of this meal collector 9 is connected with the air intake vent of bag filter 10 simultaneously, the air intake vent of this bag filter 10 goes out to be provided with blower fan 11, and the pipeline that this meal collector 9 is connected with finished bin 1 and finished bin 2 14 is provided with T-piece splitting valve 12, and this T-piece splitting valve 12 is used for sub-material.Wherein, at first this meal collector 9 is collected the material after grinding, a part of material precipitation is fallen, enter T-piece splitting valve 12 by pipeline, then enter respectively finished bin 1 and finished bin 2 14 is collected and stores, and remaining part reenters flour mill 8 and carries out grinding in meal collector 9; Meanwhile, by the negative pressure that blower fan 11 produces, the dust in this flour mill 8 are collected into bag filter 10, then enter T-piece splitting valve 12, then assign to finished bin 1 or finished bin 2 14 is collected and stored.
It should be noted that, electrical control is adopted in the operation of this a kind of peculiar process units for the electrolyte grinding, and this electric control system comprises industrial computer, PLC, the broken control of jaw, power supply control, grinding machine control, air-blower control, Cleaner Control, lubrication station control, jet lubrication control, monitoring system, sound and light alarm display system and sensor-based system etc.; Wherein, the run signal of sensor-based system feedback plant equipment is to PLC, the PLC signal transmission is to industrial computer and by the online display device ruuning situation of industrial computer, and the operation information of operating personnel on industrial computer is transferred to PLC by order wire, then the each several part of this electric control system is controlled.By this electric control system, can realize the automatic operating of this a kind of peculiar process units for the electrolyte grinding.
Relate to of the present utility modelly, the distinctive process of this electrolyte grinding comprises the following steps:
(1) primary crushing: the electrolyte crust piece enters the first jaw crusher 1 or the second jaw crusher 2 carries out primary crushing;
(2) feed: the material after primary crushing is delivered to surge bunker 5 through belt feeder 3, enter oscillating feeder 7 via this surge bunker 5 again, then even pan feeding is to flour mill 8, in this step, the push-pull valve 6 that is positioned at the discharging opening place of surge bunker 5 can be regulated the discharge quantity of surge bunkers 5, and the tramp iron separator 3 on belt feeder 3 will be removed the iron on belt feeder 3;
(3) grinding: flour mill 8 runnings, make its inner material phase mutual friction and collision repeatedly, realize grinding.
(4) collection of material and storage: at first this meal collector 9 is collected the material after grinding, and a part of material precipitation is fallen, and enters T-piece splitting valve 12 by pipeline, then enters respectively finished bin 1 and finished bin 2 14 is collected and stores; Meanwhile, by the negative pressure that blower fan 11 produces, the dust in this flour mill 8 are collected into bag filter 10, then enter T-piece splitting valve 12, then assign to finished bin 1 or finished bin 2 14 is collected and stored.
the above, it is only preferred embodiment of the present utility model, be not that the utility model is done any pro forma restriction, although the utility model discloses as above with preferred embodiment, yet be not to limit the utility model, any those skilled in the art, within not breaking away from the technical solutions of the utility model scope, when the technology contents that can utilize above-mentioned announcement is made a little change or is modified to the equivalent embodiment of equivalent variations, in every case be the content that does not break away from technical solutions of the utility model, any simple modification that foundation technical spirit of the present utility model is done above embodiment, equivalent variations and modification, all still belong in the scope of technical solutions of the utility model.

Claims (2)

1. a peculiar process units that is used for the electrolyte grinding, is characterized in that it comprises: the first jaw crusher, the second jaw crusher, belt feeder, tramp iron separator, surge bunker, push-pull valve, oscillating feeder, flour mill, meal collector, bag filter, blower fan, T-piece splitting valve, finished bin one and finished bin two;
Wherein, this first jaw crusher be connected jaw crusher and be connected by pipeline with belt feeder simultaneously; This belt feeder is provided with tramp iron separator, is connected with surge bunker by pipeline below the discharging opening of this belt feeder; The discharging opening place of this surge bunker is equipped with push-pull valve, and the discharging opening of this surge bunker is connected with oscillating feeder by pipeline; The discharging opening of this oscillating feeder is connected with the feeding mouth of flour mill by pipeline, and the discharging opening of this flour mill is connected by pipeline with the meal collector; The air outlet of this meal collector is connected with the air intake vent of bag filter, and this meal collector is connected with finished bin one and finished bin two by pipeline, and this pipeline is provided with T-piece splitting valve; The air intake vent place of this bag filter is provided with blower fan, and this bag filter also is connected with finished bin one and finished bin two.
2. the peculiar process units for the electrolyte grinding according to claim 1, is characterized in that, this peculiar process units is controlled by electric control system.
CN 201220657763 2012-12-03 2012-12-03 Special production device for pulverizing electrolyte Expired - Fee Related CN203018169U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220657763 CN203018169U (en) 2012-12-03 2012-12-03 Special production device for pulverizing electrolyte

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220657763 CN203018169U (en) 2012-12-03 2012-12-03 Special production device for pulverizing electrolyte

Publications (1)

Publication Number Publication Date
CN203018169U true CN203018169U (en) 2013-06-26

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103831156A (en) * 2012-12-03 2014-06-04 洛阳宇航重工机械有限公司 Specific production device and process method for electrolyte grinding

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103831156A (en) * 2012-12-03 2014-06-04 洛阳宇航重工机械有限公司 Specific production device and process method for electrolyte grinding

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130626

Termination date: 20151203

EXPY Termination of patent right or utility model