CN203011851U - Conical bearing roller detection system - Google Patents
Conical bearing roller detection system Download PDFInfo
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- CN203011851U CN203011851U CN 201220669010 CN201220669010U CN203011851U CN 203011851 U CN203011851 U CN 203011851U CN 201220669010 CN201220669010 CN 201220669010 CN 201220669010 U CN201220669010 U CN 201220669010U CN 203011851 U CN203011851 U CN 203011851U
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Abstract
The utility model discloses a conical bearing roller detection system. The system comprises a loading device and a kick-out device arranged at the outlet end of the loading device, wherein a roller two-end detection mechanism is arranged at the outlet of the kick-out device and comprises two parallel feeding shafts, image acquisition devices I used for reading the roller two-end image information and a motor connected with the feeding shafts respectively; a first automatic sorting device is arranged at the discharge ends of the feeding shafts and transports the rollers with two qualified ends to a roller side detection mechanism; the side detection mechanism comprises a first guide wheel, a second guide wheel, a motor and at least three image acquisition devices II used for reading the roller side image information; the first and second guide wheels are cylindrical and are arranged in parallel; the motor is connected with the first guide wheel; and a second automatic sorting device is arranged at the discharge end of the side detection mechanism and transports the rollers with qualified sides to a side qualified product blanking device. The system can improve the bearing roller detection efficiency and precision.
Description
Technical field
The utility model relates to the bearing roller detection field, relates in particular to a kind of bearing circular cone rolling body detection system.
Background technology
Bearing roller is the vitals of bearing, and the quality of rolling body quality has directly affected reliability and the life-span of bearing.Bearing roller mainly adopts following several detection method at present: artificial visually examine's method, electromagnetic eddy detection method, ultrasonic detection method, magnetic detection method.
Artificial visually examine's method is by human eye, surface and the end face of rolling body to be carried out visualize, can observe rolling body whether flaw is arranged by means of magnifier.
The electromagnetic eddy detection method is by passing into alternating current for a coil, and the electric current that passes through under certain condition is constant.If near tested rolling body, the rolling body surface can induce eddy current, is subjected to vortes interference coil, coil current can change.Because whether the size of eddy current has defective and difference with the rolling body surface, so the size that coil current changes can reflect the rolling body surface, zero defect is arranged.
Ultrasonic detection method is to utilize ultrasonic energy to penetrate the depths of metal material, and when entering another cross section by a cross section, check a kind of method of rolling body defective in the characteristics of interface edge generation reflection, when ultrasonic beam passes to metal inside from the rolling body surface by probe, reflection wave just occurs respectively when running into defective and rolling body bottom surface, form pulse waveform on fluorescent screen, judge defective locations and size according to these pulse waveforms.
The magnetic detection method is to detect a kind of detection method of ferrimagnet surface and near surface flaw.When rolling body magnetizes, if rolling body surface defectiveness exists, because increasing, the magnetic resistance of fault location produces leakage field, form local magnetic field, just magnetic shape and the position of display defect herein, thus judge the existence of defective.
In sum, all there is certain defective in the use of above-mentioned various detection methods, and artificial visually examine's method needs a large amount of testing staff, and the long-time observation of people's eyes easily produces tired, has influence on quality and the efficient of detection; The electromagnetic eddy detection method can be carried out high speed detection, easily is automated, but is not suitable for complex-shaped part, and can only detect surface and the near surface flaw of conductive material, and testing result also is easy to be subject to the interference of material itself and other factors; Ultrasonic detection method requires smoothly, requires exper ienced reviewer just can distinguish defect kind, defective is not had intuitive the workpiece working surface; The magnetic detection method can not be found rolling body surface pores, folder quarrel and be hidden in the defective of weld seam depths.
The utility model content
The technical problems to be solved in the utility model is: a kind of bearing circular cone rolling body detection system is provided, can improves detection efficiency and the accuracy of detection of bearing roller.
to achieve these goals, the technical solution adopted in the utility model is: a kind of bearing circular cone rolling body detection system, comprise feeding device and the setting gauge that is positioned at its endpiece, the setting gauge exit is provided with rolling body both-end testing agency, it comprises two feed spools that be arranged in parallel, be used for reading several image collecting device I of rolling body both-end image information and the motor that is connected respectively with feed spool, the feeding end of feed spool is higher than discharge end, and two feed spool spacings are greater than rolling body minimum diameter to be detected, maximum gauge less than rolling body to be detected, two feed spools outwards rotate under the drive of motor simultaneously, described image collecting device I is positioned at the above and below of feed spool, image collecting device I output terminal is connected with computing machine, the discharge end of described both-end testing agency is provided with the first automatic sorting device, and it sub-elects the qualified rolling body of both-end to another feeding device, and the feeding device discharging opening is provided with setting gauge, the setting gauge exit is provided with rolling body side testing agency, it comprises cylindrical the first guide wheel and the second guide wheel that be arranged in parallel, the first guide wheel is connected with motor, the second guide wheel rotates under the drive of the first guide wheel, described the first guide wheel whole side is provided with spiral helicine groove, recess width and rolling body to be detected equal in length, gap between the first guide wheel and the second guide wheel is provided be used to the guide plate that supports rolling body to be detected between the first guide wheel and the second guide wheel less than the minimum diameter of rolling body to be detected, also comprise at least three image collecting device II that are used for reading rolling body side image information, the image collecting device II is connected with computing machine, the discharge end of described side testing agency is provided with the second automatic sorting device.
Comprise that also the rolling body that can make in image collecting device I and image collecting device II visual field is by the secondary light source of clear seizure.
Described the first automatic sorting device comprises sorting feeding device, sorting table, selection control device, movable push, both-end certified products blanking device and non-certified products blanking device, the sorting feeding device is positioned at the tail end below of feed spool, the sorting feeding device is connected with sorting table, sorting table is connected with movable push with both-end certified products blanking device, non-certified products blanking device, the selection control device receives the control signal from computing machine, and controls the second movable push motion.
Described the second automatic sorting device comprises the second sorting feeding device, the second sorting table, the second selection control device, the second movable push, side certified products blanking device and the second non-certified products blanking device, the second sorting feeding device is positioned at the tail end below of side testing agency discharging opening, the second sorting feeding device is connected with the second sorting table, the second sorting table is connected with side certified products blanking device, the second non-certified products blanking device and the movable push of being connected, the second selection control device receives the control signal from computing machine, and controls the second movable push motion.
The beneficial effect that the utility model brings is: this system features in convenient, saved the labour, and totally improve work efficiency and precision, and realized the production automation.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment.
Wherein, 1. feeding device, 2. setting gauge, 31. feed spool, 32. image collecting device I, 4. computing machines, 51. sorting table, 52. movable push, 53. both-end certified products blanking devices, 54. non-certified products blanking device, 61. first guide wheels, 62. second guide wheels, 63. guide plate, 64. image collecting device II, 71. second sorting tables, 72. the second movable push, 73. side certified products blanking devices, 74. second non-certified products blanking devices.
Embodiment
The utility model is described in further detail below in conjunction with drawings and the specific embodiments.
As shown in Figure 1, a kind of bearing circular cone rolling body detection system, comprise feeding device 1 and the setting gauge 2 that is positioned at its endpiece, setting gauge 2 exits are provided with rolling body both-end testing agency, the motor that it comprises two feed spools that be arranged in parallel 31, be used for reading several image collecting device I 32 of rolling body both-end image information, be connected respectively with feed spool 31, and secondary light source.The feeding end of feed spool 31 is higher than discharge end, and two feed spool 31 spacings are greater than rolling body minimum diameter to be detected, less than the maximum gauge of rolling body to be detected, two feed spools 31 outwards rotate under the drive of motor simultaneously, described image collecting device I 32 is positioned at the above and below of feed spool 31, image collecting device I 32 output terminals are connected with computing machine 4, the image information that computing machine 4 receives from image collecting device I 32, and it is carried out Treatment Analysis; The discharge end of described both-end testing agency is provided with the first automatic sorting device, and it sub-elects the qualified rolling body of both-end to another feeding device 1.
described the first automatic sorting device comprises the sorting feeding device, sorting table 51, the selection control device, movable push 52, both-end certified products blanking device 53 and non-certified products blanking device 54, the sorting feeding device is positioned at the tail end below of feed spool 31, the rolling body of photograph was taken in reception from feed spool 31, and rolling body is delivered to sorting table 51, simultaneously, the selection control device receives the control signal from computing machine 4, if the rolling body both-end is qualified, movable push 52 is motionless, certified products directly are delivered to both-end certified products blanking device 53 through travelling belt, if detect rolling body both-end defectiveness, the computer export steering order is to the selection control device, then drive movable push 52 rolling body on sorting table 51 is pushed non-certified products blanking device 54.
Both-end certified products blanking device 53 is delivered to another feeding device 1 with qualified rolling body, and the discharging opening of this feeding device 1 is provided with setting gauge 2; Setting gauge 2 exits are provided with rolling body side testing agency, it comprises cylindrical the first guide wheel 61 and the second guide wheel 62 that be arranged in parallel, the first guide wheel 61 is connected with motor, the second guide wheel 62 rotates under the drive of the first guide wheel 61, described the first guide wheel 61 whole side is provided with spiral helicine groove, recess width and rolling body to be detected equal in length, gap between the first guide wheel 61 and the second guide wheel 62 is provided be used to the guide plate 63 that supports rolling body to be detected between the first guide wheel 61 and the second guide wheel 62 less than the minimum diameter of rolling body to be detected; Also comprise at least three image collecting device II 64 that are used for reading rolling body side image information with and the visual field in rolling body by the secondary light source of clear seizure.Secondary light source does not draw in the drawings.Image collecting device II 64 is connected with computing machine 4; Computing machine 4 receives the image information from image collecting device I 32, image collecting device II 64, and it is carried out Treatment Analysis, and the discharge end of described side testing agency is provided with the second automatic sorting device.
described the second automatic sorting device comprises the second sorting feeding device, the second sorting table 71, the second selection control device, the second movable push 72, the non-certified products blanking device 74 of side certified products blanking device 73 and second, the second sorting feeding device is positioned at the tail end below of side testing agency discharging opening, the second sorting feeding device is connected with the second sorting table 71, the second sorting table 71 and side certified products blanking device 73, the second non-certified products blanking device 74 be connected movable push 72 and connect, the second selection control device receives the control signal from computing machine 4, and control the second movable push 72 and move.The course of work of the second automatic sorting device is identical with the first automatic sorting control device.
Claims (4)
1. bearing circular cone rolling body detection system, comprise feeding device and the setting gauge that is positioned at its endpiece, and several image collecting device I that are used for reading rolling body both-end image information, be used for reading the image collecting device II of rolling body side image information, the image collecting device I, the output terminal of image collecting device II is connected with computing machine respectively, it is characterized in that: the setting gauge exit is provided with rolling body both-end testing agency, it comprises two feed spools that be arranged in parallel, and the motor that is connected respectively with feed spool, the feeding end of feed spool is higher than discharge end, and two feed spool spacings are greater than rolling body minimum diameter to be detected, maximum gauge less than rolling body to be detected, two feed spools outwards rotate under the drive of motor simultaneously, described image collecting device I is positioned at the above and below of feed spool, the discharge end of described both-end testing agency is provided with the first automatic sorting device, and it sub-elects the qualified rolling body of both-end to another feeding device, and the feeding device discharging opening is provided with setting gauge, the setting gauge exit is provided with rolling body side testing agency, it comprises cylindrical the first guide wheel and the second guide wheel that be arranged in parallel, the first guide wheel is connected with motor, the second guide wheel rotates under the drive of the first guide wheel, described the first guide wheel whole side is provided with spiral helicine groove, recess width and rolling body to be detected equal in length, gap between the first guide wheel and the second guide wheel is provided be used to the guide plate that supports rolling body to be detected between the first guide wheel and the second guide wheel less than the minimum diameter of rolling body to be detected, at least three of image collecting device II, the discharge end of described side testing agency is provided with the second automatic sorting device.
2. bearing circular cone rolling body detection system according to claim 1 is characterized in that: comprise that also the rolling body that can make in image collecting device I and image collecting device II visual field is by the secondary light source of clear seizure.
3. bearing circular cone rolling body detection system according to claim 1, it is characterized in that: described the first automatic sorting device comprises sorting feeding device, sorting table, selection control device, movable push, both-end certified products blanking device and non-certified products blanking device, the sorting feeding device is positioned at the tail end below of feed spool, the sorting feeding device is connected with sorting table, sorting table is connected with movable push with both-end certified products blanking device, non-certified products blanking device, the selection control device receives the control signal from computing machine, and controls the movable push motion.
4. bearing circular cone rolling body detection system according to claim 1, it is characterized in that: described the second automatic sorting device comprises the second sorting feeding device, the second sorting table, the second selection control device, the second movable push, side certified products blanking device and the second non-certified products blanking device, the second sorting feeding device is positioned at the tail end below of side testing agency discharging opening, the second sorting feeding device is connected with the second sorting table, the second sorting table and side certified products blanking device, the second non-certified products blanking device be connected movable push and connect, the second selection control device receives the control signal from computing machine, and control the second movable push and move.
Priority Applications (1)
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CN 201220669010 CN203011851U (en) | 2012-12-07 | 2012-12-07 | Conical bearing roller detection system |
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CN 201220669010 CN203011851U (en) | 2012-12-07 | 2012-12-07 | Conical bearing roller detection system |
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CN 201220669010 Expired - Fee Related CN203011851U (en) | 2012-12-07 | 2012-12-07 | Conical bearing roller detection system |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105352967A (en) * | 2015-11-17 | 2016-02-24 | 浙江集英工业智能机器技术有限公司 | Multi-station conveying shooting mechanism for automatic detection of soft-magnetic magnetic core |
CN106546599A (en) * | 2016-11-09 | 2017-03-29 | 中核建中核燃料元件有限公司 | A kind of uranium dioxide pellet surface detection apparatus |
CN106770339A (en) * | 2016-11-30 | 2017-05-31 | 重庆速腾机械制造有限公司 | Rotary work piece detection means |
CN110560415A (en) * | 2019-08-07 | 2019-12-13 | 浙江亿龙检测技术有限公司 | Bearing roller cleaning machine |
-
2012
- 2012-12-07 CN CN 201220669010 patent/CN203011851U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105352967A (en) * | 2015-11-17 | 2016-02-24 | 浙江集英工业智能机器技术有限公司 | Multi-station conveying shooting mechanism for automatic detection of soft-magnetic magnetic core |
CN106546599A (en) * | 2016-11-09 | 2017-03-29 | 中核建中核燃料元件有限公司 | A kind of uranium dioxide pellet surface detection apparatus |
CN106546599B (en) * | 2016-11-09 | 2019-10-08 | 中核建中核燃料元件有限公司 | A kind of uranium dioxide pellet surface detection apparatus |
CN106770339A (en) * | 2016-11-30 | 2017-05-31 | 重庆速腾机械制造有限公司 | Rotary work piece detection means |
CN106770339B (en) * | 2016-11-30 | 2020-10-09 | 重庆速腾机械制造有限公司 | Rotary workpiece detection device |
CN110560415A (en) * | 2019-08-07 | 2019-12-13 | 浙江亿龙检测技术有限公司 | Bearing roller cleaning machine |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130619 Termination date: 20201207 |
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CF01 | Termination of patent right due to non-payment of annual fee |