The utility model content
The purpose of this utility model is exactly for the problems referred to above, a kind of water jet looms control device of controlling function with multi-arm is provided, it is integrated in the multi-arm control panel in the water jet looms control device, to reduce taking and the wrong problem that affects the fabric effect that waits of spending of resolution system the space.
To achieve these goals, the utility model provides following technical scheme:
Control the water jet looms control device of function with multi-arm, be installed in the electric cabinet of water jet looms, be electrically connected to this water jet looms, it comprises:
Master board is used for receiving control command and it being changed into all parts that control signal exports the water jet looms control device again to;
The multi-arm drive circuit board is electrically connected to above-mentioned master board, is used for receiving the corresponding control signal of this master board, then controls the multi-arm electromagnet running of water jet looms, and then controls the dobby running of water jet looms;
The control command input mechanism is electrically connected to above-mentioned master board, is used for to the above-mentioned control command of this master board input;
Motor control mechanism is electrically connected to above-mentioned master board, is used for receiving the corresponding control signal of this master board, then controls each motor rotation of water jet looms.
Further, above-mentioned water jet looms control device also comprises:
The weft accumulator keyset is electrically connected to above-mentioned master board, is used for receiving the corresponding control signal of this master board, output again after then carrying out light-coupled isolation and processing;
At least one power amplifier board is integrated with the drive circuit for the yarn gripper of controlling respectively water jet looms, water valve, relay, brake on it.
Further, be integrated with optical couple isolation drive circuit on above-mentioned weft accumulator keyset, be used for the corresponding control signal of master board is isolated switching.
Further, also be integrated with the feedback isolation circuit on above-mentioned power amplifier board, be used for isolating switching to entering above-mentioned drive circuit.
Further, be integrated with the ARM chip in above-mentioned master board, be integrated with the CPLD extended chip on above-mentioned multi-arm drive circuit board, be used for that the control signal of controlling this multi-arm drive circuit board is carried out decoding and process.
Further, also be integrated with optical couple isolation drive circuit on above-mentioned multi-arm drive circuit board, be used for the control signal of controlling this multi-arm drive circuit board is isolated switching.
Further, above-mentioned motor control mechanism comprises:
The spindle motor controller is electrically connected to above-mentioned master board, is used for receiving the corresponding control signal of this master board, then controls the spindle motor running of water jet looms;
The weft accumulator electric machine controller is electrically connected to above-mentioned weft accumulator keyset, is used for receiving the control signal of this weft accumulator keyset output, then controls the weft accumulator running of water jet looms;
Curling electric machine controller is electrically connected to above-mentioned master board, is used for receiving the corresponding control signal of this master board, then controls the curling motor rotation of water jet looms;
The let-off motor controller is electrically connected to above-mentioned master board, is used for receiving the corresponding control signal of this master board, then controls the let-off motor running of water jet looms.
Further, above-mentioned control command input mechanism comprises HMI operation interface and/or action button, is used for inputting above-mentioned control command by touch screen mode or button mode to above-mentioned master board.
Adopt the beneficial effect of above technical scheme to be:
1) integrated multi-arm drive circuit board in traditional water jet looms control device, this multi-arm drive circuit board is electrically connected to master board, can receive the corresponding control signal of this master board, then control the multi-arm electromagnet running of water jet looms, and then the dobby of controlling water jet looms turns round, the technical scheme that the utility model adopts has replaced original practice at the external multi-arm control panel of electric cabinet, not only improved the whole system integrated horizontal, reduce the risk of peripheral wiring and reduced taking the space, also solve the wrong flower of system and waited the problem that affects the fabric effect, realization is to the more stable control of flower type,
2) in further program of the utility model, master board is integrated ARM chip, multi-arm control panel are integrated CPLD extended chip adds buffer circuit, makes control system more at a high speed, and is stable; Hardware circuit is owing to having adopted buffer circuit, avoid the ancillary equipment fault to the master control borad injury, and can be in the weaving process of water jet looms, guarantee speed change in, the parameter that all control assemblies are corresponding can be switched in time according to the variation of speed;
3) in further program of the utility model, adopted the control command input mechanism that includes the HMI operation interface to come the master board input of control commands, the HMI operation interface is a comparatively ripe industrial screen, can guarantee the work that display device is permanently effective.
The specific embodiment
Describe preferred embodiment of the present utility model in detail below in conjunction with accompanying drawing.
Embodiment 1
The water jet looms control device with multi-arm control function in the present embodiment, be installed in the electric cabinet of water jet looms, be electrically connected to this water jet looms, as shown in Figure 1, this water jet looms control device comprises: master board is used for receiving control command and it being changed into all parts that control signal exports the water jet looms control device again to; The multi-arm drive circuit board, be electrically connected to above-mentioned master board, be used for receiving the corresponding control signal of this master board, then control multi-arm electromagnet (the multi-arm electromagnet the is not shown) running of water jet looms, and then the dobby running of control water jet looms, the multi-arm drive circuit board can adopt the mode that is connected by the CAN bus to implement with the mode that master board is electrically connected to; The control command input mechanism is electrically connected to above-mentioned master board, is used for to the above-mentioned control command of this master board input; Motor control mechanism, be electrically connected to above-mentioned master board, be used for receiving the corresponding control signal of this master board, then control each motor rotation of water jet looms, motor control mechanism is implemented with the mode that the mode that master board is electrically connected to can adopt data wire to be connected the I/O mouth.
As shown in Figure 1, above-mentioned water jet looms control device also comprises: the weft accumulator keyset, be electrically connected to above-mentioned master board, be used for receiving the corresponding control signal of this master board, then carry out exporting again after light-coupled isolation is processed, and then signal is given to the weft accumulator electric machine controller controls the weft accumulator motor, owing to being provided with four weft accumulator motors in the present embodiment, therefore correspondingly also be provided with four weft accumulator electric machine controllers, be respectively weft accumulator electric machine controller 1, weft accumulator electric machine controller 2, weft accumulator electric machine controller 3 and weft accumulator electric machine controller 4; Two power amplifier boards, be respectively power amplifier board 1 and power amplifier board 2, be integrated with on power amplifier board 1 for the drive circuit of controlling respectively water jet looms yarn gripper, water valve and relay, move in order to control respectively yarn gripper, water valve and relay, be integrated with on power amplifier board 2 for the drive circuit of controlling the water jet looms brake, move in order to control brake, being divided into two power amplifier boards implements according to user's needs, do not need brake function as the user, only need to remove power amplifier board 2 and get final product, and do not need again to produce again a power amplifier board.The mode that the mode of above-mentioned electrical connection can adopt data wire to connect the I/O mouth is implemented.
Be integrated with optical couple isolation drive circuit on above-mentioned weft accumulator keyset, be used for the corresponding control signal of master board is isolated switching.
Also be integrated with the feedback isolation circuit on above-mentioned power amplifier board 1 and power amplifier board 2, be used for isolating switching to entering above-mentioned drive circuit.
Be integrated with the ARM chip in above-mentioned master board, be integrated with the CPLD extended chip on above-mentioned multi-arm drive circuit board, be used for that the control signal of controlling this multi-arm drive circuit board is carried out decoding and process, the CPLD extended chip coordinates above-mentioned ARM chip to make system response time faster.
Also be integrated with optical couple isolation drive circuit on above-mentioned multi-arm drive circuit board, be used for the control signal of controlling this multi-arm drive circuit board is isolated switching.
As shown in Figure 1, above-mentioned motor control mechanism comprises: the spindle motor controller, be electrically connected to above-mentioned master board, and be used for receiving the corresponding control signal of this master board, then control the spindle motor running of water jet looms; The weft accumulator electric machine controller is electrically connected to above-mentioned weft accumulator keyset, is used for receiving the control signal of this weft accumulator keyset output, then controls the weft accumulator running of water jet looms; Curling electric machine controller is electrically connected to above-mentioned master board, is used for receiving the corresponding control signal of this master board, then controls the curling motor rotation of water jet looms; The let-off motor controller, be electrically connected to above-mentioned master board, be used for receiving the corresponding control signal of this master board, then control the let-off motor running of water jet looms, the let-off motor controller is provided with two in the present embodiment, is respectively let-off motor controller 1 and let-off motor controller 2.The mode that the mode of above-mentioned electrical connection can adopt data wire to connect the I/O mouth is implemented.
As shown in Figure 1, above-mentioned control command input mechanism comprises HMI operation interface and action button, be used for inputting above-mentioned control command by touch screen mode and button mode to above-mentioned master board, also can only adopt the mode of HMI operation interface or action button to implement.
As shown in Figure 1, master board of the present utility model also is electrically connected to respectively with indicator lamp, warp let-off limit switch, power supply conversion control device, suction motor, electromagnetic valve water supply installation, front and back slitter edge checkout gear, left and right Er Si checkout gear, encoder and bobbin feeler, and the mode that the mode of electrical connection can adopt data wire to connect the I/O mouth is implemented.Wherein, master board is given to indicator lamp with signal and the power supply conversion control device is pointed out to external world accordingly; Electromagnetic valve water supply installation, front and back slitter edge checkout gear, left and right Er Si checkout gear, encoder and bobbin feeler are given to master board with signal, and signal feedback is carried out in master board; The signal transmission is carried out in suction motor and master board mutually, has carried out master board to the control of suction motor and the signal feedback of motor to master board that absorb water.
Certainly, the utility model also needs coupled computer and Computerized Editing software when implementing, program is set, wherein, Computerized Editing software includes colored type software for editing, and this flower shape software for editing can freely design colored shape easily by computer, can flower shape copy to loom control system by the USB mouth, can select multi-arm action flower shape, simultaneously corresponding weft yarn can be set; Can also realize easily the paste functionality that copies of flower shape; And can preserve into a plurality of filenames, copy to by flash disk or SD storage card on the man-machine control interface of loom.The flower type also can be inputted by above-mentioned HMI man-machine interface.
Embodiment 2
Other are identical with the described content of embodiment 1, and difference is: above-mentioned power amplifier board only arranges one, and the drive circuit of above-mentioned yarn gripper, water valve, relay and brake all is integrated on this piece plate.
The below introduces operation principle of the present utility model:
when starting the loom operation, master board transmits control signal to the spindle motor controller, and the spindle motor controller is controlled the spindle operation of water jet looms and driven the plate that beats up according to control signal and beats up, simultaneously, master board also transmits control signal to control the reel-motor volume rotation batching of water jet looms according to the code device signal of encoder on main shaft to the reel-motor controller in conjunction with the filling density parameter that arranges, master board transmits control signal to control the let-off motor control face tension of water jet looms according to the inverse signal of the tension pick-up on main shaft to the let-off motor controller, if this moment, main shaft reached the angle of setting, master board is calculated the loom angle according to the code device signal of encoder on main shaft, and send a control signal to the multi-arm drive circuit board according to this angle, then the multi-arm drive circuit board drives the multi-arm electromagnetic actuation and controls dobby, in weaving running, master board is calculated the loom angle according to the code device signal of encoder on main shaft, and send a control signal to power amplifier board according to this angle, then drive water valve, the opening and closing of yarn gripper, master board simultaneously gives the control signal of weft accumulator keyset about spinning, the weft accumulator keyset drives the weft accumulator running, when water jet looms is sprayed water, power amplifier board drives yarn gripper and opens, the weft accumulator keyset drives weft accumulator and sends out yarn, after the waterline of water jet looms passes the warp thread fell and completes wefting insertion work with weft yarn, the loom beating-up plate beats up subsequently, weft yarn is squeezed into fell, to the spy latitude head of water jet looms the time, if there is no the wefting insertion success, visiting in the latitude head does not have weft yarn at the weft yarn wefting insertion, and the bobbin feeler feedback signal is to power amplifier board, and power amplifier board feedback signal to master board notifies the water jet looms latitude to stop, if this moment, main shaft reached the angle of setting, master board is calculated the loom angle according to the code device signal of encoder on main shaft, and send a control signal to the multi-arm drive circuit board according to this angle, then the multi-arm drive circuit board drives the multi-arm electromagnetic actuation and controls dobby.
The beneficial effect of the present embodiment 1 and 2 described technical schemes is:
1) integrated multi-arm drive circuit board in traditional water jet looms control device, this multi-arm drive circuit board is electrically connected to master board, can receive the corresponding control signal of this master board, then control the multi-arm electromagnet running of water jet looms, and then the dobby of controlling water jet looms turns round, the technical scheme that the utility model adopts has replaced original practice at the external multi-arm control panel of electric cabinet, not only improved the whole system integrated horizontal, reduce the risk of peripheral wiring and reduced taking the space, also solve the wrong flower of system and waited the problem that affects the fabric effect, realization is to the more stable control of flower type,
2) in further program of the utility model, master board is integrated ARM chip, multi-arm control panel are integrated CPLD extended chip adds buffer circuit, makes control system more at a high speed, and is stable; Hardware circuit is owing to having adopted buffer circuit, avoid the ancillary equipment fault to the master control borad injury, and can be in the weaving process of water jet looms, guarantee speed change in, the parameter that all control assemblies are corresponding can be switched in time according to the variation of speed;
3) in further program of the utility model, adopted the control command input mechanism that includes the HMI operation interface to come the master board input of control commands, the HMI operation interface is a comparatively ripe industrial screen, can guarantee the work that display device is permanently effective.
Above-described is only preferred embodiment of the present utility model; should be pointed out that for the person of ordinary skill of the art, under the prerequisite that does not break away from the utility model creation design; can also make some distortion and improvement, these all belong to protection domain of the present utility model.