CN202988045U - Wheel set storage bank - Google Patents
Wheel set storage bank Download PDFInfo
- Publication number
- CN202988045U CN202988045U CN 201220700083 CN201220700083U CN202988045U CN 202988045 U CN202988045 U CN 202988045U CN 201220700083 CN201220700083 CN 201220700083 CN 201220700083 U CN201220700083 U CN 201220700083U CN 202988045 U CN202988045 U CN 202988045U
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- wheel
- operating unit
- wheel set
- sending devices
- automatic fetching
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Abstract
The utility model provides a wheel set storage bank, comprising a wheel set conveying line, a wheel set automatic delivery device, a wheel set storage unit, and a number crunching unit. The wheel set conveying line penetrates through the wheel set storage bank. The wheel set automatic delivery device is disposed on a track of a transverse running mechanism. The wheel set storage unit is respectively disposed at two sides of the wheel set conveying line. The number crunching unit is disposed on the wheel set conveying line. The lower end of the wheel set automatic delivery device is provided with a grabbing mechanism. The track of the transverse running mechanism is disposed on a portal frame. The wheel set storage bank is advantageous in that the demand of wheel set storage can be met to the maximum; problems of a conventional vertical bank that mobility and flexibility are not good enough can be prevented; use habits of users can be taken into consideration.
Description
Technical field
The utility model relates to wheel to thesaurus, belong to railway vehicle wheel to apolegamy and storage technique field.
Background technology
At present, tiered warehouse facility has been widely used in civilian installation, and its storage mode utilizes multi-storey steel structure frame shelf as memory cell, carries out goods by piler and fetches and delivers.In case the conventional storage mode piler of this kind et out of order can not be taken turns right fetching and delivering by overhead traveling crane or fork truck, whole continuous overhaul process is interrupted, could recover maintenance process etc. the fault solution, affect efficient and the continuity of overhaul process.Based on above situation, in order to satisfy to greatest extent wheel to the demand of storage, avoid simultaneously traditional vertical library manoevreability, flexible not enough problem, take into account use habit, we are optimized research to wheel to storage mode.
Summary of the invention
The utility model proposes a kind of wheel of optimization to thesaurus, its purpose is intended to satisfy to greatest extent wheel to the demand of storage, avoids simultaneously the problems such as traditional vertical library manoevreability, flexible deficiency.
Technical solution of the present utility model: its structure comprises taking turns takes turns automatic fetching and sending devices, takes turns memory cell, marking machine, wheel management information system travel line, loading or unloading operation; Take turns that wherein travel line is applied in wheel in thesaurus, wheel is arranged on the track of horizontal operating unit automatic fetching and sending devices, and wheel is arranged on wheel to the both sides of travel line to memory cell, and the marking machine mounting wheel is on travel line; Wheel is provided with grasping mechanism to the lower end of automatic fetching and sending devices; The track of described horizontal operating unit is arranged on portal frame, and wheel is connected to memory cell, marking machine to automatic fetching and sending devices, wheel to travel line, wheel with wheel respectively by bus to management information system.
Advantage of the present utility model: can satisfy to greatest extent wheel to the demand of storage, avoid simultaneously traditional vertical library manoevreability, flexible not enough problem, take into account again user's use habit.
Description of drawings
Fig. 1 is that wheel is to the main TV structure schematic diagram of automatic fetching and sending devices.
Fig. 2 is that wheel is to the side-looking structural representation of automatic fetching and sending devices.
Fig. 3 is the principle of measurement figure of wheelset profile detecting device.
Fig. 4 is that wheel is to the crawl position schematic diagram.
Fig. 5 is that wheel is to the cross section structure schematic diagram of thesaurus.
Fig. 6 is the side-looking structural representation of elevator.
Fig. 7 is the plan structure schematic diagram of elevator.
Fig. 8 is the cross face structural representation schematic diagram of grasping mechanism.
in figure 1 is the track of horizontal operating unit, the 2nd, the track of vertical operating unit, the 3rd, electric block, the 4th, horizontal drive motor, the 5th, the roller that laterally moves, the 6th, vertical drive motor, the 7th, the roller that vertically moves, the 8th, pin-and-hole, the 9th, bearing pin, the 10th, rotating machine, the 11st, jaw, the 12nd, the girder of wheel to automatic fetching and sending devices, the 13rd, adapter plate, the 14th, the outer R40 place of wheel hub spoke version, the 15th, the interior R40 place of wheel hub spoke version, the 16th, the electric block on elevator, the 17th, pallet, the 18th, rail, the 19th, two-way wheel turning device, the 20th, elevator, the 21st, wheel is to travel line, the 22nd, wheel is to automatic fetching and sending devices, the 23rd, wheel is to memory cell.
The specific embodiment
as shown in Figure 5, the wheel to thesaurus, its structure comprise the wheel to travel line 21, the wheel to automatic fetching and sending devices 22, the wheel to memory cell 23, marking machine, wheel to management information system, take turns that wherein travel line is applied in wheel in thesaurus, wheel is arranged on the track of horizontal operating unit automatic fetching and sending devices, and wheel is arranged on wheel to the both sides of travel line to memory cell, and the marking machine mounting wheel is on travel line, wheel is provided with grasping mechanism to the lower end of automatic fetching and sending devices, the track of described horizontal operating unit is arranged on portal frame, and wheel is connected to memory cell, marking machine to automatic fetching and sending devices, wheel to travel line, wheel with wheel respectively by bus to management information system, storage wheel to the time, detecting travel line at first detects and record taking turns right size, detect complete after, marking machine will detect data and be recorded in wheel in upper memory device, detecting travel line will take turns flowing to wheel to after travel line, wheel reads the detection data to travel line, and will detect data pass to the wheel to management information system, wheel compares according to the right detection data of wheel and the wheel zoning rules of arrangement to thesaurus inside management information system, determine and provide to take turns right deposit position, wheel should be taken turns carrying out position encoded and the position record management information system, control wheel is to travel line simultaneously, elevator and wheel will be taken turns being placed on corresponding memory cell automatic fetching and sending devices, take out wheel to the time, whether wheel according to the important document request of receiving, has suitable wheel right in the inquiry thesaurus to management information system, where suitable wheel is to, when define suitable wheel to after, wheel should be taken turns from corresponding memory cell taking-up automatic fetching and sending devices travel line, elevator and wheel position encoded and position record controls wheel according to the wheel of correspondence management information system.
The track 1 of described horizontal operating unit is arranged on portal frame.
Describedly take turns that thesaurus is set to the up and down is two-layer, the wheel in two-layer is to moving with elevator 20, and elevator 20 is arranged on the girder 12 of taking turns automatic fetching and sending devices.
The described wheel is used for according to the control command requirement travel line 21, will take turns being transported to wheel to the assigned address in thesaurus by corresponding address code, adopts the floor plate chain travel line.
The described wheel is used for according to the control command requirement automatic fetching and sending devices 22, specifies the right loading or unloading operation of wheel by corresponding address code.
Describedly take turns that memory cell 23 is used for depositing wheel is right; It is right that the mode that adopts plane storage, dislocation to deposit is deposited wheel; It is right that the mode that adopts plane storage, dislocation to deposit is deposited wheel.
the described wheel is mainly a CPU to management information system, wheel is to being useful on the detection reading and writing data head in read memory on travel line, the signal output part of read/write head is connected to the management information system first input end with wheel, on the motor of wheel to travel line, absolute encoder is installed, the mouth of absolute encoder is connected to management information system the second input end with wheel, the mouth of the absolute encoder on the electric block of elevator is connected to management information system the 3rd input end with wheel, wheel is used for the absolute encoder on the electric block of lifting to automatic fetching and sending devices mouth is connected to the management information system four-input terminal with wheel, wheel to the deferent segment of the read/write head of the horizontal and vertical bar code band on automatic fetching and sending devices respectively with wheel to management information system the 5th, the 6th input end is connected.
The wheel that described marking machine is used for storing is to being numbered.
As shown in Figure 1, 2, wheel is to automatic fetching and sending devices, and its structure comprises: horizontal operating unit, vertical operating unit, lifting mechanism, swing type mechanism, grasping mechanism, wheelset profile detecting device, access part control system; Wherein vertically operating unit is arranged on horizontal operating unit, lifting mechanism is arranged on vertical operating unit, swing type mechanism is arranged on lifting mechanism, and grasping mechanism is arranged on turning gear, and the wheelset profile detecting device is arranged on grasping mechanism or turning gear; Be separately installed with absolute position encoder on lifting mechanism, swing type mechanism, grasping mechanism, the signal output part of absolute position encoder joins with the signal input part of access part control system respectively.
Described horizontal operating unit comprises the roller 5 of horizontal drive motor 4, laterally operation, track 1, the pin-and-hole 8 of horizontal operating unit; It is characterized in that wherein horizontal drive motor 4 drives the roller 5 of horizontal operation by the mode of gear and gear wheel shaft, operate on the track 1 of horizontal operating unit, laterally the track 1 of operating unit is arranged on portal frame, laterally is provided with pin-and-hole 8 on operating unit.
Described vertical operating unit comprises the roller 7 of vertical drive motor 6, vertically operation, the track 2 of vertical operating unit; Wherein vertical drive motor 6 drives the roller 7 of vertical operation by the mode of gear and gear wheel shaft, operates on the track 2 of vertical operating unit, and vertically the track 2 of operating unit is arranged on the girder of wheel to automatic fetching and sending devices; Vertically operating unit is used for driving the operation on the track 2 of vertical operating unit of lifting mechanism, swing type mechanism, grasping mechanism, wheelset profile detecting device.
Described grasping mechanism adopts the pawl structure of profiling, and the feature of the pawl structure of profiling is: the jaw 11 of both sides is connected on screw mandrel by slide block, and screw mandrel rotates, and the jaw that slide block drives both sides is opened or clamping wheel pair.
On the track 1 of described horizontal operating unit and the track 2 of vertical operating unit, the bar code band is installed, laterally be separately installed with the read-write controller for the bar code reading band on operating unit and vertical operating unit, the signal input part of the signal output part of read-write controller and access part control system joins.
Described lifting mechanism comprises electric block 3, adapter plate 13, bearing pin 9, wherein electric block 3 is arranged on horizontal operating unit, adapter plate 13 is connected on electric block 3, is provided with bearing pin 9 on adapter plate 13 by steel rope, and bearing pin 9 coordinates with pin-and-hole 8 on horizontal operating unit.
Described rotating mechanism, its structure are that rotating machine 10 is connected on adapter plate 13 by worm gear structure, and rotating machine 10 is connected with grasping mechanism.
Described grasping mechanism is selected the pawl structure of profiling, and the jaw 11 of both sides is connected on screw mandrel by slide block, and screw mandrel rotates, and the jaw 11 that slide block drives both sides is opened or clamping wheel pair, and grasping mechanism 11 is used for clamping wheel pair.
Described access part control system (PLC2 ~ 5) has four, wherein two are used for depositing part, another two are used for pickup, because thesaurus divides the up and down two-layer, therefore, upper strata, lower floor respectively have one to deposit part control system and a pickup control system, and access part control system (PLC2 ~ 5) is used for according to wheel, horizontal operating unit, vertically operating unit, lifting mechanism, swing type mechanism, grasping mechanism, wheelset profile detecting device being controlled in deposit part or pickup instruction that storage control system (PC2) sends.
Described swing type mechanism is used for the wheel of crawl is exchanged gyration, is convenient to wheel being placed on the relevant position; At first swing type mechanism needs lifting mechanism will take turns promoting before operation, until bearing pin 9 inserts in pin-and-hole 8, after making adapter plate 13 and girder being captiveed joint, can turn round, otherwise can rock under the wire rope hanging state.
As shown in Figure 3, the light chi that the wheelset profile detecting device is arranged on adapter plate is directly measured wheelset profile, after in bearing pin inserts pin-and-hole, zero point centered by wheel shaft, trolley wheel pair is come with stroke cylinder in both sides, calculates wheel to diameter by calculating cylinder stroke, and the initial position of establishing the both sides stroke cylinder is respectively W1, W2 apart from wheel to axle centre distance, the stroke of both sides cylinder is respectively T1, T2, takes turns diameter D=R1+R2=W1+W2-T1-T2.
As shown in Figure 4, the jaw in the pawl structure of profiling and wheel are the shape (seeing the 2nd page of GB GB8601-88 " railway with rolling steel solid wheel ", Fig. 1 and table 1) at the R40 place of the right wheel hub spoke version of imitative wheel to contact portion.
As shown in Fig. 6,7, the structure of elevator 20 comprises electric block 16, pallet 17, rail 18, the two-way wheel turning device 19 on elevator; Wherein 16 times hanging trays 17 of the electric block on elevator, be provided with rail 18 on pallet 17, and rail 18 both sides are equipped with two-way wheel turning device 19; Or promoting hinged with it two-way shift fork by cylinder, two-way wheel turning device 19 makes wheel take turns on travel line 21 being rolled to from rail 18, or trailing wheel is to being rolled on pallet 17 on travel line 21.
It is right that described rail 18 is used for depositing wheel.
Described two-way wheel turning device 19 is used for rail 18 is transferred to wheel to travel line 21.
As shown in Figure 8, grasping mechanism is the cross face with the motion track of taking turns automatic fetching and sending devices, and wheel is identical with the length direction of the track 2 of vertical operating unit to the throughput direction of travel line.
Wheel comprises the steps: automatically fetching and delivering control flow
one) during pickup, access part control system (PLC2 ~ 5) trailing wheel to storage control system (PC2) obtain required take turns right position encoded, then access part control system (PLC2 ~ 5) is according to position encoded and wheel is calculated automatically to the service direction of automatic fetching and sending devices and operation stroke in the position of automatic fetching and sending devices when front-wheel, then the output signal of the read-write controller by the bar code band control described horizontal operating unit and vertically the motor on operating unit move to assigned address, then pass through lifting mechanism, swing type mechanism, the output signal of the absolute position encoder on grasping mechanism is controlled respectively lifting mechanism, swing type mechanism, grasping mechanism grasps operation, lifting mechanism will be taken turns after promoting, the wheelset profile detecting device detects wheelset profile, and the data that detect and the wheelset profile data of taking turns in the pickup signal that storage control system (PC2) is sent are compared, if data are identical, continue to complete the pickup operation, if different, feed back to wheel to storage control system (PC2), overhaul, the last output signal of the read-write controller by the bar code band again control described horizontal operating unit and vertically the motor on operating unit move to assigned address, put down wheel to assigned address, complete wheel pickup is operated this moment,
Opposite with the pickup process when two) depositing part.
Although the application discloses the concrete structure of horizontal operating unit, vertical operating unit, lifting mechanism, swing type mechanism, wheelset profile detecting device, but consider that also having multiple in prior art is other concrete structures known, that can realize this function for a person skilled in the art, and the application's inventive point and do not lie in the concrete structure of realizing these these functional characteristics, but be interaction or annexation between these functional technical characterictics and other technologies feature.The above is only the preferred embodiment of the present invention, should be pointed out that to those skilled in the art, under the prerequisite that does not break away from the principle of the invention, can also make some improvements and modifications, and these improvements and modifications also should be considered as protection scope of the present invention.
During enforcement,
To take turns that automatic fetching and sending devices is operated in the wheel set 3-D storehouse, according to the plan of production control subregion arbitrarily, the wheel that every section is deposited is to can be by the appointed information layout to the memory space for wheel, as wheel to numbering, take turns footpath size, journal size etc.Partition size has determined the length of storage rack physical space size, namely can deposit the right number of wheel.Each parking space position have in computer system one fixing position encoded, as XYZABC123#/*, X represents the number of plies, Y represents between the left and right region of this layer, and Z represents and respectively be divided into several residential quarters between left and right region, and ABC represents that each residential quarter allows the bull wheel logarithm order of depositing, 123 represent which deposit position of this minizone, # represents certain deposit position for empty, and * represents that certain deposit position is non-NULL, has so just set up the space computer data encoding of depositing the storehouse.
After data encoding was formulated, an accessory whorl was to arriving, and wheel, is taken turns information according to this that receives by information network storage control system (PC2), calculated that this takes turns the interval position to depositing.if interval position is vacant, computing machine sends a position encoded ground transport line master control system (PLC1) of giving, ground transport line master control system (PLC1) is controlled elevator, wheel is to travel line, this is taken turns being placed on the warehouse-in position of upper strata or lower floor, then, ground transport line master control system (PLC1) again the position encoded wheel of upper strata or lower floor that passes to automatic fetching and sending devices, access part control system (PLC2 ~ 5) is understood coding, automatically the identification deposit position where, after understanding successfully, reinform computing machine, after computing machine confirms that deposit position is errorless, the order wheel brings into operation to automatic fetching and sending devices, automatically being sent to deposit position stores.
Bogie truck or wheel are to assembling and when pairing, the wheelset profile that wheel on the bogie truck repair line is installed according to needs on this station the installation station sends demand information and to taking turns pair system or take turns storage control system computing machine (PC2), taking turns, pair system can be integrated in wheel in storage control system computing machine (PC2).Wheel is to pair system information according to demand, trailing wheel to the wheel of storage control system computing machine (PC2) to find out in stored data base most suitable take turns right, and send the pickup instruction and give wheel to automatic fetching and sending devices and ground transport line, elevator, complete the pickup operation.
Deposit in part and pickup process, after wheel is determined the right deposit position of wheel to automatic fetching and sending devices, according to deposit position and present the wheel automatic fetching and sending devices position, automatically calculate wheel to the sense of motion of automatic fetching and sending devices, then movement travel is carried out accurately operation and is controlled.Wheel depends on position detection accuracy and programming control software for calculation to automatic fetching and sending devices accuracy of positioning.The rise and fall of wheel to automatic fetching and sending devices, horizontal forward-reverse adopts absolute position encoder, take turns run location to the lift-sliding mechanism on automatic fetching and sending devices by detections, judges hoisting depth and the traversing distance of taking turns automatic fetching and sending devices; Forward-reverse, due to far, adopt coder accumulated error can occur longitudinally, the accuracy of positioning problem can occur after long-time running, therefore, adopts the bar code band directly to locate lengthwise position.The bar code band directly is laid on mounting guide rail on the storage rack limit, and the bar code information of diverse location has just represented the physical attribute of this position.Its accuracy of positioning can reach 1mm, can satisfy wheel fully to the positioning requirements of automatic fetching and sending devices.Read the read-write controller of bar code, be connected to wheel to the PLC of automatic fetching and sending devices by bus.In operational process, real-time bar code reading information is converted into the space physics position data of bar code representative to wheel after deciphering to automatic fetching and sending devices, thereby the trend of automatic control wheel to automatic fetching and sending devices, speed, startup stops, realize the omnidistance location of preparing, realize the reliable memory that wheel is right.Wheel to deposit complete after, wheel is taken turns right position encoded and wheel to this to storage control system computing machine (PC2) information is integrated into stock's wheel to message code, waits for that repair line calls.
When repair line wheel to install station need to take turns to the time, operating personal provides the important document request, and (wheel that needs is to information, automatically calculated according to the front operation by the repair line information system), the repair line information system passes to wheel to data to storage control system computing machine (PC2), the important document request that wheel is received storage control system computing machine (PC2) basis, solution is read the required right information of taking turns, and whether then inquire about has suitable wheel right in thesaurus, and where suitable wheel is to.When define suitable wheel to after, stock's wheel is delivered to the ground transport line main control PLC and takes turns automatic fetching and sending devices PLC message code, PLC understands this message code, automatically the identification deposit position where, after understanding successfully, reinform wheel to storage control system computing machine (PC2), after wheel confirms that to storage control system computing machine (PC2) deposit position is errorless, the order wheel brings into operation to automatic fetching and sending devices, automatically go assigned address to take out wheel right, then via taking turns travel line, elevator outbound.
Claims (2)
1. wheel to thesaurus, is characterized in that comprising taking turns travel line, loading or unloading operation is taken turns automatic fetching and sending devices, taken turns memory cell, marking machine, wheel management information system; Take turns that wherein travel line is applied in wheel in thesaurus, wheel is arranged on the track of horizontal operating unit automatic fetching and sending devices, and wheel is arranged on wheel to the both sides of travel line to memory cell, and the marking machine mounting wheel is on travel line; Wheel is provided with grasping mechanism to the lower end of automatic fetching and sending devices; The track of described horizontal operating unit is arranged on portal frame, and wheel is connected to memory cell, marking machine to automatic fetching and sending devices, wheel to travel line, wheel with wheel respectively by bus to management information system.
2. according to claim 1 the wheel thesaurus, it is characterized in that, the described wheel automatic fetching and sending devices comprises horizontal operating unit, vertical operating unit, lifting mechanism, swing type mechanism, grasping mechanism, wheelset profile detecting device, access part control system; Wherein vertically operating unit is arranged on horizontal operating unit, lifting mechanism is arranged on vertical operating unit, swing type mechanism is arranged on lifting mechanism, and grasping mechanism is arranged on turning gear, and the wheelset profile detecting device is arranged on grasping mechanism or turning gear; Be separately installed with absolute position encoder on lifting mechanism, swing type mechanism, grasping mechanism, the signal output part of absolute position encoder joins with the signal input part of access part control system respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220700083 CN202988045U (en) | 2012-12-18 | 2012-12-18 | Wheel set storage bank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220700083 CN202988045U (en) | 2012-12-18 | 2012-12-18 | Wheel set storage bank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202988045U true CN202988045U (en) | 2013-06-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220700083 Expired - Fee Related CN202988045U (en) | 2012-12-18 | 2012-12-18 | Wheel set storage bank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202988045U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107428468A (en) * | 2015-04-14 | 2017-12-01 | 洛格沃公司 | multi-layer storage device and method |
| WO2020082812A1 (en) * | 2018-10-23 | 2020-04-30 | 广东科达洁能股份有限公司 | High-density intelligent warehousing system and warehousing loading and unloading method |
-
2012
- 2012-12-18 CN CN 201220700083 patent/CN202988045U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107428468A (en) * | 2015-04-14 | 2017-12-01 | 洛格沃公司 | multi-layer storage device and method |
| WO2020082812A1 (en) * | 2018-10-23 | 2020-04-30 | 广东科达洁能股份有限公司 | High-density intelligent warehousing system and warehousing loading and unloading method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130612 Termination date: 20151218 |
|
| EXPY | Termination of patent right or utility model |