CN202975875U - Device applied to full automatic control on temperature of storage battery cast-welding die - Google Patents
Device applied to full automatic control on temperature of storage battery cast-welding die Download PDFInfo
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- CN202975875U CN202975875U CN 201220683170 CN201220683170U CN202975875U CN 202975875 U CN202975875 U CN 202975875U CN 201220683170 CN201220683170 CN 201220683170 CN 201220683170 U CN201220683170 U CN 201220683170U CN 202975875 U CN202975875 U CN 202975875U
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- temperature
- storage battery
- die
- switch valve
- automatic control
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Abstract
The utility model discloses a device applied to full-automatic control on temperature of a storage battery cast-welding die. The device comprises a temperature sensor connected with the die, a programmable controller connected with the temperature sensor, a human-computer interface, a waterway switch valve and a heating switch, the human-computer interface, the waterway switch valve and the heating switch are connected with the programmable controller respectively, and the heating switch is connected with a heater which is connected with the die which is connected with the waterway switch valve. The device applied to full-automatic control on the temperature of the storage battery cast-welding die can improve production efficiency and guarantee welding quality, core control is demonstrated by full-automatic temperature adjusting, real-time temperature monitoring and controlling can be realized during production to finally enable the temperature to be controlled within a range required by process parameters, product quality acceptance rate reaches more that 98%, performance reaches more than 98%, quality is improved, cost is lowered, environment pollution is lowered, works are protected from environment pollution, and the device is simple to operate and suitable for quantity production.
Description
Technical field
The utility model relates to a kind of cast welding die for storage battery, specifically the temperature device for automatically controlling of cast welding die for storage battery.
Background technology
Competition at current accumulator is more and more fierce, this will seek survival and produce producer and improve the quality of products, Decrease production cost, so increasing manufacturer in order to reduce processing step, reduces production costs in the Assembling Production process, often adopt the technique of up-to-date internal storage battery automatic cast welding, the advantage of this kind technique is to enhance productivity, and welding quality is crucial, and the temperature that guarantees of welding quality is critical process link.Mainly freeze by craft in the market and complete this technique with simple cast welding, the increase that caused human cost, the product quality of manually freezing uncontrollable, production efficiency is low, site environment is to many drawbacks such as injury of operator, simple cast welding temperature is controlled and can not be reached technological requirement, unstable product quality, welding quality can't guarantee, can't realize robotization, batch production.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the utility model provide a kind of can realize robotization complete the temperature of storage battery cast-welding process control technique, guarantee product quality, enhance productivity, form automatic batch production and energy-conserving and environment-protective be applied to cast welding die for storage battery temperature device for automatically controlling.
For solving the problems of the technologies described above, the technical solution of the utility model is a kind of cast welding die for storage battery temperature device for automatically controlling that is applied to, the Programmable Logic Controller that comprises the temperature sensor that joins with mould, joins with temperature sensor, man-machine interface, water route switch valve and the heater switch of joining with Programmable Logic Controller respectively, heater switch and well heater join, well heater and mould join, and the water route switch valve is connected with mould.
Temperature sensor: temperature signal is passed to Programmable Logic Controller.
Programmable Logic Controller: internal data is calculated.
Man-machine interface: write the PLC control program, start the heating and cooling control procedure.
Beneficial effect: the utility model can be enhanced productivity, and guarantees welding quality, and it is the full-automatic regulation of temperature that core is controlled; real time temperature monitors, controls in process of production; finally reach in the scope that temperature is controlled at the technological parameter requirement, thereby Qualified Products Rate is reached more than 98%, performance reaches more than 98%; improve output; reduce costs, reduce environmental pollution, the protection workman is subject to environmental pollution; simple to operate, form batch production.
Description of drawings
Fig. 1 is the utility model structured flowchart;
Fig. 2 is the utility model circuit theory diagrams.
Embodiment
Below in conjunction with accompanying drawing, the utility model is further described.
As illustrated in fig. 1 and 2, a kind of cast welding die for storage battery temperature device for automatically controlling that is applied to, the Programmable Logic Controller that comprises the temperature sensor that joins with mould, joins with temperature sensor, man-machine interface, water route switch valve and the heater switch of joining with Programmable Logic Controller respectively, heater switch and well heater join, well heater and mould join, and the water route switch valve is connected with mould.
Temperature signal conversion value and setting value that principle of work: PLC detects from temperature sensor compare computing, when, exporting heating signal and heat to heater switch during less than the PLC setting value from the temperature signal conversion value value of temperature sensor.PLC inside is carrying out comparing computing from temperature signal conversion value and the setting value of temperature sensor in real time, and constantly adjusts PID and add the heat control parameter, until temperature reaches the setting value of PLC.But, only allow mold temperature be stabilized in a specific scope by heating more difficult, and the time is also long.Come so to control water flowing to mould cooling, can make like this mold temperature fast and stable at a particular range, can also guarantee that mold temperature is relatively even, localized hyperthermia can not occur, final constant product quality.The process that realizes is that PLC calculates the upper temperature limit signal, holding with cooling water-flowing amount according to specific heat of water adopts PID to control water route switch valve aperture size, constantly adjust parameter, using the water route switch valve to control water-flowing amount reliable and stable for mold temperature is optimal method.If mold temperature is closed the water route switch valve to lower limit, this moment, temperature was constantly adjusted in the PLC heating.Finally allow mold temperature remain between upper temperature limit and lowest temperature.
The course of work: begin cast welding work when mold temperature reaches technological parameter, add high temperature cast welding metal on mould, then put into the cast welding pole plate, wait cast welding to complete the process of beginning to cool down, equitemperature is cooled to calcining temperature (lowest temperature), the beginning demoulding.Cooling can not work when cast welding, after the cast welding end-of-job, mold temperature will be within the cast welding process parameters range, and this is temperature controlled key.
The above is only preferred implementation of the present utility model; be noted that for those skilled in the art; under the prerequisite that does not break away from the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (1)
1. one kind is applied to cast welding die for storage battery temperature device for automatically controlling, it is characterized in that: the Programmable Logic Controller that comprises the temperature sensor that joins with mould, joins with temperature sensor, man-machine interface, water route switch valve and the heater switch of joining with Programmable Logic Controller respectively, heater switch and well heater join, well heater and mould join, and the water route switch valve is connected with mould.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220683170 CN202975875U (en) | 2012-12-12 | 2012-12-12 | Device applied to full automatic control on temperature of storage battery cast-welding die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220683170 CN202975875U (en) | 2012-12-12 | 2012-12-12 | Device applied to full automatic control on temperature of storage battery cast-welding die |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202975875U true CN202975875U (en) | 2013-06-05 |
Family
ID=48516928
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220683170 Expired - Lifetime CN202975875U (en) | 2012-12-12 | 2012-12-12 | Device applied to full automatic control on temperature of storage battery cast-welding die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202975875U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934583A (en) * | 2014-02-27 | 2014-07-23 | 超威电源有限公司 | Method for improving manual welding quality of bus-bar |
-
2012
- 2012-12-12 CN CN 201220683170 patent/CN202975875U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934583A (en) * | 2014-02-27 | 2014-07-23 | 超威电源有限公司 | Method for improving manual welding quality of bus-bar |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 211100 NO.115 Xingmin South Road, moling street, Jiangning District, Nanjing City, Jiangsu Province Patentee after: Jiangsu xiante Intelligent Equipment Co.,Ltd. Address before: NO.115, Xingmin South Road, Jiangning Science Park, Nanjing, Jiangsu, 211100 Patentee before: JIANGSU CEMT ENERGY EQUIPMENT Co.,Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130605 |