CN202974187U - Self-operated measuring apparatus for cutter - Google Patents

Self-operated measuring apparatus for cutter Download PDF

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Publication number
CN202974187U
CN202974187U CN 201220655807 CN201220655807U CN202974187U CN 202974187 U CN202974187 U CN 202974187U CN 201220655807 CN201220655807 CN 201220655807 CN 201220655807 U CN201220655807 U CN 201220655807U CN 202974187 U CN202974187 U CN 202974187U
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CN
China
Prior art keywords
axis
manual
manually
operated
shaft
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Expired - Fee Related
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CN 201220655807
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Chinese (zh)
Inventor
夏发平
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Kunshan Yunco Precision Co Ltd
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Kunshan Yunco Precision Co Ltd
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Priority to CN 201220655807 priority Critical patent/CN202974187U/en
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Publication of CN202974187U publication Critical patent/CN202974187U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides a self-operated measuring apparatus for a cutter, which belongs to the field of precision processing and measuring equipment for a numerically-controlled machine tool. A platform is arranged above a first supporting seat and a second supporting seat; a hand-operated Y-shaft is arranged above the platform; a self-operated auxiliary measuring apparatus is arranged at one side of the hand-operated Y-shaft; a side edge of the hand-operated Y-shaft is provided with a hand-operated Y-shaft adjusting scale; a corresponding side surface of the hand-operated Y-shaft adjusting scale is provided with a hand-operated Y-shaft set screw; an adjacent side surface of the hand-operated Y-shaft set screw is provided with a hand-operated Y-shaft adjusting turn button; the upper part of the hand-operated Y-shaft is connected with a hand-operated Z-shaft through a hand-operated Z-shaft installation seat; and a corresponding side surface of a hand-operated Z-shaft adjusting scale is provided with a hand-operated Z-shaft set screw. According to the utility model, a non-contact measuring mode is utilized for rapid shooting of morphological feature images of the surface of the cutter at different positions in a circumferential direction, so actual form and location tolerance and the diameter of the measured cutter are obtained, and the whole measuring process is automatically completed according to a measuring program.

Description

A kind of cutter self-operated measuring unit
Technical field:
The utility model relates to numerically-controlled machine Precision Machining and measuring equipment field, specifically relate to a kind of cutter self-operated measuring unit and.
Background technology:
Develop rapidly along with the numerical control machine tool and machining technology, adopt the application of the processing of five-axle linkage cutter sharpener, reconditioning cutter more and more general, cutter form and position tolerance, diameter are measured to judge whether institute's process tool conforms to quality requirements has become the critical process of cutter quality control in process or after processing.Because cutter is that numerically-controlled machine is used for the instrument of processing precise part, therefore, only have cutter self precision to reach requirement, just can process qualified precision component.In the situation that the precision component requirement on machining accuracy is more and more higher, requirements at the higher level are proposed equally cutter self precision that adopts.
Tradition is applied to the measuring technique of shape of tool tolerance, position of related features, diameter, mostly inspect measurement by random samples by artificial employing machinery or electronic cursor slide calliper rule, this measuring method has following problem: 1, in the batch production due to cutter, same specification list batch quantity is very big, and tool specification is a lot, only by artificial sampling observation mode, can occur unavoidably not being detected because of the overproof undesirable cutter of reality, finally being used as certified products comes into the market, occur serious quality problems when causing the rear end to use cutter, but this moment, discovery was late; 2, manual detection efficiency is very low; 3, tool surface and the feature definition of processing are high, and surface smoothness requires also high, and classic method need to contact survey instrument with tool surface, the cutter figuratrix is had certain damage, thereby affects cutter self precision; 4, the feature on cutter has comparatively complicated curved surface pattern more, and traditional measurement method is difficult to measure complex-curved shape characteristic.In sum, traditional cutting tools measurement method is difficult to adapt to modernization large-scale production requirement.
The utility model content:
the purpose of this utility model is to provide a kind of cutter self-operated measuring unit, it adopts the non-contact measurement mode, namely pass through by the CCD camera, the optical system that camera lens etc. form, in the situation that do not contact with the cutter measured surface, take fast the shape characteristic image on tool surface circumferencial direction diverse location, captured image is sent to the supporting control system of measurement mechanism in real time by data line, again by machine vision and image processing techniques, with the shape characteristic taken with cutter theory physical dimension and require tolerance to compare, thereby obtain form and position tolerance and the diameter of measured cutter reality.For ease of taking fast the characteristic image of each position on the cutter circumferencial direction, the motion state of cutter in measuring process automatically measured servicing unit by cutter and realized, only needing manually cutter to be placed on cutter measures on servicing unit automatically, and set each parameter and process of measurement by measuring system, whole measuring process is completed automatically according to process of measurement, need not manual intervention.
in order to solve the existing problem of background technology, the utility model by the following technical solutions: it comprises the first supporting seat 1, manual Y-axis 2, manually Y-axis is adjusted scale 3, manual Z axis mount pad 4, manually Z axis is adjusted scale 5, manual Z axis 6, camera lens and CCD camera web joint 7, CCD camera 8, CCD camera cable 9, camera lens 10, platform 11, automatically measure servicing unit 12, the second supporting seat 13, manual Y-axis holding screw 14, manual Z axis holding screw 15, CCD camera and camera lens web joint gib screw 16, manually Z axis adjusting knob 17 and manually Y-axis adjusting knob 18, the top of the first supporting seat 1 and the second supporting seat 13 is provided with platform 11, the top of platform 11 is provided with manual Y-axis 2, manually a side of Y-axis 2 is provided with automatic measurement servicing unit 12, manually be provided with manual Y-axis on the side of Y-axis 2 and adjust scale 3, manually the corresponding side surface of Y-axis adjustment scale 3 is provided with manual Y-axis holding screw 14, manually be provided with manual Y-axis adjusting knob 18 on the adjacent side of Y-axis holding screw 14, manually the top of Y-axis 2 is connected with manual Z axis 6 by manual Z axis mount pad 4, manually the side of Z axis 6 is provided with manual Z axis and adjusts scale 5, manually the corresponding side surface of Z axis adjustment scale 5 is provided with manual Z axis holding screw 15, manually a side of Z axis 6 is connected camera lens and CCD camera web joint 7 by CCD camera and camera lens web joint gib screw 16 with CCD camera 8, manually the top of Z axis 6 is provided with manual Z axis adjusting knob 17, the top of CCD camera 8 is provided with CCD camera cable 9, the below of CCD camera 8 is provided with camera lens 10.
described automatic measurement servicing unit 12 comprises servomotor cable 19, servomotor 20, motor mount gib screw 21, motor mount 22, shaft coupling 23, the first synchronous belt 24, driven shaft 25, backlight 26, the second synchronous belt 27, the 3rd supporting seat 28, the first baffle plate 29, baffle plate gib screw 30, cutter 31, main drive shaft 32, second baffle 33, bearing 34 and four-supporting 35, the central interior of servomotor 20 is provided with servomotor cable 19, one side-lower of servomotor 20 is connected with motor mount 22 by motor mount gib screw 21, one end of servomotor 20 is connected connection by shaft coupling 23 with bearing, bearing 34 is connected with main drive shaft 32, one side of main drive shaft 32 is provided with driven shaft 25, are connected with second baffle by baffle plate gib screw 30 and are connected with the first baffle plate 29 in the opposite side two ends of main drive shaft 32, the top of main drive shaft 32 is provided with cutter 31, and the two ends of main drive shaft 32 and driven shaft 25 respectively with the first synchronous belt 24 be connected synchronous belt 27 and be connected, the arranged outside of the first synchronous belt 24 and the second synchronous belt 27 has the 3rd supporting seat 28, the below of the 3rd supporting seat 28 is provided with backlight 26.
the utlity model has following beneficial effect: it adopts the non-contact measurement mode, namely pass through by the CCD camera, the optical system that camera lens etc. form, in the situation that do not contact with the cutter measured surface, take fast the shape characteristic image on tool surface circumferencial direction diverse location, captured image is sent to the supporting control system of measurement mechanism in real time by data line, again by machine vision and image processing techniques, with the shape characteristic taken with cutter theory physical dimension and require tolerance to compare, thereby obtain form and position tolerance and the diameter of measured cutter reality.For ease of taking fast the characteristic image of each position on the cutter circumferencial direction, the motion state of cutter in measuring process automatically measured servicing unit by cutter and realized, only needing manually cutter to be placed on cutter measures on servicing unit automatically, and set each parameter and process of measurement by measuring system, whole measuring process is completed automatically according to process of measurement, need not manual intervention.
Description of drawings:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the backsight structural representation of Fig. 1;
Fig. 3 measures the structural representation of servicing unit automatically in the utility model.
Embodiment:
with reference to Fig. 1-3, this embodiment is taked following technical scheme: it comprises the first supporting seat 1, manual Y-axis 2, manually Y-axis is adjusted scale 3, manual Z axis mount pad 4, manually Z axis is adjusted scale 5, manual Z axis 6, camera lens and CCD camera web joint 7, CCD camera 8, CCD camera cable 9, camera lens 10, platform 11, tool is measured servicing unit 12 automatically, the second supporting seat 13, manual Y-axis holding screw 14, manual Z axis holding screw 15, CCD camera and camera lens web joint gib screw 16, manually Z axis adjusting knob 17 and manually Y-axis adjusting knob 18, the top of the first supporting seat 1 and the second supporting seat 13 is provided with platform 11, the top of platform 11 is provided with manual Y-axis 2, manually a side of Y-axis 2 is provided with automatic measurement servicing unit 12, manually be provided with manual Y-axis on the side of Y-axis 2 and adjust scale 3, manually the corresponding side surface of Y-axis adjustment scale 3 is provided with manual Y-axis holding screw 14, manually be provided with manual Y-axis adjusting knob 18 on the adjacent side of Y-axis holding screw 14, manually the top of Y-axis 2 is connected with manual Z axis 6 by manual Z axis mount pad 4, manually the side of Z axis 6 is provided with manual Z axis and adjusts scale 5, manually the corresponding side surface of Z axis adjustment scale 5 is provided with manual Z axis holding screw 15, manually a side of Z axis 6 is connected camera lens and CCD camera web joint 7 by CCD camera and camera lens web joint gib screw 16 with CCD camera 8, manually the top of Z axis 6 is provided with manual Z axis adjusting knob 17, the top of CCD camera 8 is provided with CCD camera cable 9, the below of CCD camera 8 is provided with camera lens 10.
described automatic measurement servicing unit 12 comprises servomotor cable 19, servomotor 20, motor mount gib screw 21, motor mount 22, shaft coupling 23, the first synchronous belt 24, driven shaft 25, backlight 26, the second synchronous belt 27, the 3rd supporting seat 28, the first baffle plate 29, baffle plate gib screw 30, cutter 31, main drive shaft 32, second baffle 33, bearing 34 and four-supporting 35, the central interior of servomotor 20 is provided with servomotor cable 19, one side-lower of servomotor 20 is connected with motor mount 22 by motor mount gib screw 21, one end of servomotor 20 is connected connection by shaft coupling 23 with bearing, bearing 34 is connected with main drive shaft 32, one side of main drive shaft 32 is provided with driven shaft 25, are connected with second baffle by baffle plate gib screw 30 and are connected with the first baffle plate 29 in the opposite side two ends of main drive shaft 32, the top of main drive shaft 32 is provided with cutter 31, and the two ends of main drive shaft 32 and driven shaft 25 respectively with the first synchronous belt 24 be connected synchronous belt 27 and be connected, the arranged outside of the first synchronous belt 24 and the second synchronous belt 27 has the 3rd supporting seat 28, the below of the 3rd supporting seat 28 is provided with backlight 26.
this embodiment has following beneficial effect: it adopts the non-contact measurement mode, namely pass through by the CCD camera, the optical system that camera lens etc. form, in the situation that do not contact with the cutter measured surface, take fast the shape characteristic image on tool surface circumferencial direction diverse location, captured image is sent to the supporting control system of measurement mechanism in real time by data line, again by machine vision and image processing techniques, with the shape characteristic taken with cutter theory physical dimension and require tolerance to compare, thereby obtain form and position tolerance and the diameter of measured cutter reality.For ease of taking fast the characteristic image of each position on the cutter circumferencial direction, the motion state of cutter in measuring process automatically measured servicing unit by cutter and realized, only needing manually cutter to be placed on cutter measures on servicing unit automatically, and set each parameter and process of measurement by measuring system, whole measuring process is completed automatically according to process of measurement, need not manual intervention.

Claims (2)

1. cutter self-operated measuring unit, it is characterized in that it comprises the first supporting seat (1), manual Y-axis (2), manually Y-axis is adjusted scale (3), manual Z axis mount pad (4), manually Z axis is adjusted scale (5), manual Z axis (6), camera lens and CCD camera web joint (7), CCD camera (8), CCD camera cable (9), camera lens (10), platform (11), automatically measure servicing unit (12), the second supporting seat (13), manual Y-axis holding screw (14), manual Z axis holding screw (15), CCD camera and camera lens web joint gib screw (16), manually Z axis adjusting knob (17) and manually Y-axis adjusting knob (18), the top of the first supporting seat (1) and the second supporting seat (13) is provided with platform (11), the top of platform (11) is provided with manual Y-axis (2), manually a side of Y-axis (2) is provided with automatic measurement servicing unit (12), manually be provided with manual Y-axis on the side of Y-axis (2) and adjust scale (3), manually the corresponding side surface of Y-axis adjustment scale (3) is provided with manual Y-axis holding screw (14), manually be provided with manual Y-axis adjusting knob (18) on the adjacent side of Y-axis holding screw (14), manually the top of Y-axis (2) is connected with manual Z axis (6) by manual Z axis mount pad (4), manually the side of Z axis (6) is provided with manual Z axis and adjusts scale (5), manually the corresponding side surface of Z axis adjustment scale (5) is provided with manual Z axis holding screw (15), manually a side of Z axis (6) is connected camera lens and CCD camera web joint (7) by CCD camera and camera lens web joint gib screw (16) with CCD camera (8), manually the top of Z axis (6) is provided with manual Z axis adjusting knob (17), the top of CCD camera (8) is provided with CCD camera cable (9), the below of CCD camera (8) is provided with camera lens (10).
2. a kind of cutter self-operated measuring unit according to claim 1, is characterized in that described automatic measurement servicing unit (12) comprises servomotor cable (19), servomotor (20), motor mount gib screw (21), motor mount (22), shaft coupling (23), the first synchronous belt (24), driven shaft (25), backlight (26), the second synchronous belt (27), the 3rd supporting seat (28), the first baffle plate (29), baffle plate gib screw (30), cutter (31), main drive shaft (32), second baffle (33), bearing (34) and four-supporting (35), the central interior of servomotor (20) is provided with servomotor cable (19), one side-lower of servomotor (20) is connected with motor mount (22) by motor mount gib screw (21), one end of servomotor (20) is connected 34 by shaft coupling (23) with bearing) connect, bearing (34) is connected with main drive shaft (32), one side of main drive shaft (32) is provided with driven shaft (25), the opposite side two ends of main drive shaft (32) are connected 33 by baffle plate gib screw (30) with second baffle) be connected with the first baffle plate (29), the top of main drive shaft (32) is provided with cutter (31), and the two ends of main drive shaft (32) and driven shaft (25) respectively with the first synchronous belt (24) be connected synchronous belt (27) and be connected, the arranged outside of the first synchronous belt (24) and the second synchronous belt (27) has the 3rd supporting seat (28), the below of the 3rd supporting seat (28) is provided with backlight (26).
CN 201220655807 2012-11-30 2012-11-30 Self-operated measuring apparatus for cutter Expired - Fee Related CN202974187U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220655807 CN202974187U (en) 2012-11-30 2012-11-30 Self-operated measuring apparatus for cutter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220655807 CN202974187U (en) 2012-11-30 2012-11-30 Self-operated measuring apparatus for cutter

Publications (1)

Publication Number Publication Date
CN202974187U true CN202974187U (en) 2013-06-05

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220655807 Expired - Fee Related CN202974187U (en) 2012-11-30 2012-11-30 Self-operated measuring apparatus for cutter

Country Status (1)

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CN (1) CN202974187U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103322914A (en) * 2013-06-23 2013-09-25 苏州腾行精密模具有限公司 Automatic two-dimension tool measurement auxiliary device
CN103335594A (en) * 2013-06-30 2013-10-02 苏州腾行精密模具有限公司 Automatic measuring device for tool
CN103852009A (en) * 2012-11-30 2014-06-11 昆山允可精密工业技术有限公司 Automatic cutter measuring device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103852009A (en) * 2012-11-30 2014-06-11 昆山允可精密工业技术有限公司 Automatic cutter measuring device
CN103322914A (en) * 2013-06-23 2013-09-25 苏州腾行精密模具有限公司 Automatic two-dimension tool measurement auxiliary device
CN103335594A (en) * 2013-06-30 2013-10-02 苏州腾行精密模具有限公司 Automatic measuring device for tool

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130605

Termination date: 20151130

EXPY Termination of patent right or utility model