The automatic press-in device of rotor magnetic ring
Technical field
The utility model belongs to the frock clamp field of field of machining, relates to the automatic press-in device of a kind of rotor magnetic ring, and this press-in device is to be pressed into the special equipment of magnet ring on the rotor of using to automobile seat motor.
Background technology
Along with people's level of consumption is more and more higher, the comfort level of automobile also there has been better requirement.Usually, automotive seat has all been installed the seat motor of being convenient to seat adjustment.The motor part of above-mentioned seat motor generally is comprised of motor stator and rotor.The motor nail arranges installing hole mostly, and rotor is removably mounted in above-mentioned installing hole, and after electrical power, motor stator produces magnetic field, thus the pushing motor rotor.Magnet ring is housed on rotor, and magnet ring is the permanent magnet with N south, north magnetic pole, drives magnet ring during rotor and rotates together.Interference fit between magnet ring and rotor is installed, and being generally that the operator is manual is sheathed on each magnet ring on armature spindle, then by hold-down devices, magnet ring is pressed on armature spindle.Such mode of operation, manipulation strength is large, waste time and energy, and production efficiency is lower.And in installation process, due to manual limitation, make the stability of installment work and reliability ratio lower, cause the quality of rotor product not high.How improving the operating efficiency that magnet ring is pressed into rotor, and then improve the product quality of the rear rotor of combination assembling, is those skilled in the art's urgent problems.
Summary of the invention
The utility model provides a kind of rotor magnetic ring automatic press-in device, and its purpose is mainly to complete the push operation of magnet ring with mechanization means, increase work reliability, increase work efficiency and product quality.
For achieving the above object, the technical solution adopted in the utility model is: the automatic press-in device of a kind of rotor magnetic ring, comprise frame, on this frame along the fore-and-aft direction horizontal supporting plate that is slidably connected, horizontal supporting plate is connected with sliding drive mechanism, makes horizontal supporting plate have two grades of operating positions with this: anteposition and rear position;
The front end of described horizontal supporting plate is provided with the magnet ring locating hole for accommodating single magnet ring; On the bottom surface of described horizontal supporting plate, corresponding described magnet ring position of positioning hole sets firmly an ejecting mechanism; Described ejecting mechanism comprises push rod and top rod driving mechanism, and described push rod is movably set in described magnet ring locating hole, and described top rod driving mechanism drives push rod and move up and down and act on magnet ring in the magnet ring locating hole;
The top of described horizontal supporting plate, after corresponding horizontal supporting plate the magnet ring position of positioning hole is provided with the magnet ring detent mechanism when position; Mainly by consisting of for the magnet ring backstay of stacked magnet ring, described magnet ring backstay vertically arranges towards horizontal supporting plate table top described magnet ring detent mechanism, and its bottom face or vertical range they between mutually concordant with horizontal supporting plate is less than the thickness of single magnet ring;
The top of described horizontal supporting plate, during corresponding horizontal supporting plate anteposition, the magnet ring position of positioning hole is provided with press mechanism; Described press mechanism is by push-down head and press down driving mechanism and consist of; Described push-down head is provided with the vacuum generator for the absorption magnet ring; Described push-down head vertically arranges towards horizontal supporting plate;
And, the below of described horizontal supporting plate, during corresponding horizontal supporting plate anteposition, the magnet ring position of positioning hole is provided with for the workpiece of placing the prepackage workpiece and places the position;
In when position after horizontal supporting plate, the magnet ring backstay is corresponding with the magnet ring locating hole, and push-down head and a workpiece placement center are on same axis; During horizontal supporting plate anteposition, push-down head is corresponding with the magnet ring locating hole.
Related content in technique scheme is explained as follows:
1, in such scheme, described " fore-and-aft direction " refers to the direction of arrow shown in Fig. 1 is the place ahead, and the opposite direction of arrow is the rear.
2, in such scheme, described sliding drive mechanism, top rod driving mechanism and to press down driving mechanism be pneumatic or electronic straight-line motion mechanism.Be a kind of mechanism that can do straight reciprocating motion, it can be cylinder, hydraulic jack, magnetic valve or linear electric motors, also can be consisted of or is made of drive lead screw mechanism and motor combination by toggle and motor combination.
3, in such scheme, the hole depth of described magnet ring locating hole and the thickness matching of single magnet ring.
4, in such scheme, described ejecting mechanism also comprises a top board, this top board is positioned at the below of described magnet ring locating hole, the corresponding magnet ring locating hole of described push rod is fixedly arranged on described top board, described top rod driving mechanism is connected with top board, drive top board and move up and down and act on horizontal supporting plate, and push rod is moved up and down act on magnet ring in the magnet ring locating hole.
5, in such scheme, be provided with sensor on the path pressing down of described push-down head.
6, in such scheme, described sensor comprises position sensor and pressure sensor.
Because technique scheme is used, the utility model compared with prior art has following advantages:
The utility model adopts mechanization means to complete the push operation of magnet ring, has increased functional reliability, has greatly improved operating efficiency, has effectively guaranteed the production stability of product mix assembling, has improved simultaneously product quality.
Description of drawings
Accompanying drawing 1 is the utility model perspective view one;
Accompanying drawing 2 is the utility model perspective view two
Accompanying drawing 3 uses view one for the utility model, and in figure, horizontal supporting plate is in anteposition;
Accompanying drawing 4 uses view two for the utility model, and in figure, horizontal supporting plate is in rear position;
Accompanying drawing 5 is the horizontal supporting plate of the utility model use and the structural representation of ejecting mechanism.
In above accompanying drawing: 1, frame; 2, horizontal supporting plate; 3, magnet ring; 4, magnet ring locating hole; 5, push rod; 7, magnet ring backstay; 8, push-down head; 9, workpiece is placed the position; 10, top board; 11, sliding cylinder; 12, eject cylinder; 13, lower air cylinder; 14, sensor.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is further described:
Embodiment:
Show as Fig. 1~5, the automatic press-in device of a kind of rotor magnetic ring comprises frame 1, and on this frame 1, along the fore-and-aft direction horizontal supporting plate 2 that is slidably connected, horizontal supporting plate 2 is connected with sliding cylinder 11, makes horizontal supporting plate 2 have two grades of operating positions with this: anteposition and rear position; Described " fore-and-aft direction " refers to the direction of arrow shown in Fig. 1 is the place ahead, and the opposite direction of arrow is the rear.
The front end of described horizontal supporting plate 2 is provided with the magnet ring locating hole 4 for accommodating single magnet ring 3; On the bottom surface of described horizontal supporting plate 2, corresponding described magnet ring locating hole 4 positions set firmly an ejecting mechanism; Described ejecting mechanism comprises push rod 5 and ejects cylinder 12, and described push rod 5 is movably set in described magnet ring locating hole 4, and the described cylinder 12 that ejects drives push rods 5 move up and down and act on magnet ring 3. in magnet ring locating hole 4
When the top of described horizontal supporting plate 2,2 rear of corresponding horizontal supporting plates, magnet ring locating hole 4 positions are provided with the magnet ring detent mechanism; Described magnet ring detent mechanism mainly is made of the magnet ring backstay 7 of two stacked magnet rings 3 of confession, described magnet ring backstay 7 is vertically towards horizontal supporting plate 2 table top settings, its bottom face and horizontal supporting plate 2 mutually concordant (or the vertical range between them is less than thickness of single magnet ring 3).
The top of described horizontal supporting plate 2, during corresponding horizontal supporting plate 3 anteposition, magnet ring locating hole 4 positions are provided with press mechanism; Described press mechanism is made of push-down head 8 and lower air cylinder 13; Described push-down head 8 is provided with the vacuum generator for absorption magnet ring 3; Described push-down head 8 vertically arranges towards horizontal supporting plate 2;
And, the below of described horizontal supporting plate 2, during corresponding horizontal supporting plate 2 anteposition, magnet ring locating hole 4 positions are provided with for the workpiece of placing the prepackage workpiece and place position 9;
During 2 rear of horizontal supporting plates, magnet ring backstay 7 is corresponding with magnet ring locating hole 4, and push-down head 8 is placed 9 centers, position on same axis with workpiece; During horizontal supporting plate 2 anteposition, push-down head 8 is corresponding with magnet ring locating hole 4.
Described sliding drive mechanism, top rod driving mechanism and to press down driving mechanism be pneumatic or electronic straight-line motion mechanism.Be a kind of mechanism that can do straight reciprocating motion, it can be cylinder, hydraulic jack, magnetic valve or linear electric motors, also can be consisted of or is made of drive lead screw mechanism and motor combination by toggle and motor combination.
The thickness matching of the hole depth of described magnet ring locating hole 4 and single magnet ring 3.
Described ejecting mechanism also comprises a top board 10, this top board 10 is positioned at the below of described magnet ring locating hole 4, the corresponding magnet ring locating hole 4 of described push rod 5 is fixedly arranged on described top board 10, the described cylinder 12 that ejects is connected with top board 10, drive top board 10 and move up and down and act on horizontal supporting plate 2, and push rod 5 is moved up and down act on magnet ring 3 in magnet ring locating hole 4.
Described magnet ring backstay 7 is two.
Be provided with sensor 14 on the path pressing down of described push-down head 8.Described sensor comprises position sensor and pressure sensor.
The present embodiment is mixed existing control technology, can design to be manual button one action drive-type or full rotation type.
After mixing automation control circuit, the course of work of the present embodiment is as follows:
Before initial start, first a plurality of magnet rings 3 are stacked on each magnet ring backstay 7 one by one, and will rotor to be assembled be positioned over workpiece and place on 9.
Then start, the workman presses the startup button, and horizontal supporting plate 2 starts, move to rear position, at this moment, magnet ring backstay 7 is aimed at magnet ring locating hole 4, first magnet ring of magnet ring backstay 7 lower ends falls to entering in magnet ring locating hole 4 automatically, then horizontal supporting plate 2 automatic movings are to anteposition, and at this moment, startup ejects cylinder 12, eject cylinder 12 and act on push rod 5 or top board 10, push rod 5 is ejected magnet ring 3 from magnet ring locating hole 4, and simultaneously, the vacuum generator on push-down head 8 is adsorbed on magnet ring 3 on push-down head 8.This moment, horizontal supporting plate 2 automatically reset to rear position with ejecting mechanism.Lower air cylinder 13 in press mechanism drives push-down head 8 and completes pressing action, presses down in process, by the pressure that presses down size and the press down size that is arranged on the sensor 14 control push-down heads 8 that press down on the path, avoid overvoltage, magnet ring is damaged by pressure, perhaps be pressed into not, magnet ring 3 is pressed into the phenomenons such as not in place.After pressing action was completed, press mechanism automatically reset, and at this moment, the workman can take off the rotor that assembles.With this periodic duty.
Above-described embodiment only is explanation technical conceive of the present utility model and characteristics, and its purpose is to allow person skilled in the art scholar can understand content of the present utility model and implement according to this, can not limit protection domain of the present utility model with this.All equivalences of doing according to the utility model Spirit Essence change or modify, within all should being encompassed in protection domain of the present utility model.