CN202943311U - Flange machining equipment - Google Patents
Flange machining equipment Download PDFInfo
- Publication number
- CN202943311U CN202943311U CN 201220586546 CN201220586546U CN202943311U CN 202943311 U CN202943311 U CN 202943311U CN 201220586546 CN201220586546 CN 201220586546 CN 201220586546 U CN201220586546 U CN 201220586546U CN 202943311 U CN202943311 U CN 202943311U
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- milling
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- central shaft
- gear
- flange
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Abstract
The utility model discloses flange machining equipment comprising a base. The flange machining equipment is characterized in that the upper end of the base is movably provided with a tray; the tray is movably provided with a cutter arm; a rotary power device is arranged on the lower end face; and the cutter arm is movably provided with a hydraulic device and a milling device. Furthermore, the base comprises a shell; the shell is provided with a central shaft; the central shaft is movably mounted in the base and a transmission wheel is mounted at the upper part of the central shaft; and the upper end of the central shaft is fixedly connected with the tray. The milling device comprises a portal-shaped frame which is movably mounted on the cutter arm, and a milling main shaft; a gear box is mounted at the upper part of the milling main shaft; the gear box is provided with a milling power device; and a milling cutter disc is mounted at the lower part of the milling main shaft. The flange machining equipment disclosed by the utility model adopts a modularized design, is simple in structure and convenient to operate, is suitable for machining a flange face of a large-sized steel machine component, and does not need to move a workpiece and can machine outdoors, so that the machining time is shortened and the machining cost is reduced.
Description
Technical field
The utility model belongs to a kind of on-the-spot Milling Process equipment field of the medium-and-large-sized flange face processing of ocean engineering, specifically, relates to a kind of flange process equipment.
Background technology
Flange is again ring flange or flange, it is a kind of circular part that inside and outside circle is arranged that has, being mainly used in pipeline connects, tank body is connected connection and installation with pedestal, the large-scale steel structure member discharges because welding is rear the distortion that stress can cause workpiece, so process after generally adopting welding to complete, still has large-scale steel structure members bulky again, be inconvenient to transport and lift, so traditional lathe can't be processed.
Present super-huge flange processing machine volume is large, and Heavy Weight mostly adopts turning processing, and speed of gyration is fast, has potential safety hazard, and the efficient of processing is low, and the precision of processing is low.Can't satisfy the processing request of large-scale steel structure members.
The utility model content
The technical problems to be solved in the utility model is to overcome defects, provide a kind of simple in structure, easy to operate, can realize not needing travelling workpiece to process out of doors, shortened greatly process time, reduced the flange process equipment of processing cost.
For addressing the above problem, the technical scheme that the utility model adopts is:
A kind of flange process equipment comprises base, it is characterized in that: the movable upper end of described base is equipped with pallet, and pallet is movably installed with tool arm on the upper surface, and a side of lower surface is equipped with rotary power unit; One end of described tool arm is movably installed with hydraulic means, and the other end is connected with milling attachment.
Say further:
Described base comprises shell, and the center of shell is equipped with central shaft, and central shaft keeps vertical; Described central shaft is movably arranged in base, and top is equipped with drive, and drive and rotary power unit are in transmission connection; The upper end of described central shaft is fixedly connected with pallet.
Further say:
Be symmetrically installed with supporting rack on the outer surface of described shell, be provided with adjustment block between supporting rack and shell; The outside of described supporting rack is equipped with the corner bracket that rises.
Say further:
Described milling attachment comprises the door type frame that is movably arranged on tool arm, and door type frame is equipped with milling spindle by mount pad, and the top of milling spindle is equipped with gear-box, and the milling power device is installed on gear-box; The bottom of described milling spindle is equipped with facing cutter, and facing cutter and milling spindle are in transmission connection.
Say further:
Be provided with the travelling gear that is arranged on the milling spindle upper end in described gear-box, a side of travelling gear is equipped with driving gear, travelling gear and driving gear engagement; The described driving gear milling power device that is in transmission connection.
Owing to having adopted technique scheme, compared with prior art, the utility model is for the characteristics of the on-the-spot industrial and mineral complexity of large-scale steel structure, adopt modular design, car coat type supporting leg mounting means has fine adjustment function on supporting leg, can adjust the height of base and treat plane parallel.Tool arm is arranged on base, tool arm can be around the central shaft rotation of base, the front end of tool arm connects the milling spindle head, hydraulic motor drives the rotation of milling spindle head by gear-box, the rotation of main tapping band movable knife disc, cutterhead carries out circular motion around the base center, so just can realize the processing to workpiece.
What the utility model adopted is modularized design, simple in structure, easy to operate, is suitable for the processing to the flange face of Large Steel mechanism part, does not need travelling workpiece to process out of doors.Shorten process time greatly, reduced the cost of processing.
The utility model is described in further detail below in conjunction with the drawings and specific embodiments simultaneously.
Description of drawings
Fig. 1 is the structural representation of a kind of embodiment of the utility model;
Fig. 2 is the structural representation of base inside in Fig. 1;
Fig. 3 is the structural representation of milling spindle in Fig. 1.
In figure: the 1-gear-box; 2-milling power device; The 3-milling spindle; The 4-door type frame; The 5-facing cutter; The 6-tool arm; The 7-pallet; The 8-rotary main shaft; The 9-corner bracket that rises; The 10-supporting rack; The 11-adjustment block; The 12-base; The 13-drive; The 14-rotary power unit; The 15-hydraulic means; The 16-drive; The 17-central shaft; The 18-bearing; The 19-shell; The 20-bearing; The 21-bearing; The 22-fixed head; The 23-driving gear; The 24-travelling gear; The 25-mount pad; The 26-connecting plate.
The specific embodiment
Embodiment:
As described in Figure 1, a kind of flange process equipment comprises base 12, and the movable upper end of described base 12 is equipped with pallet 7, and pallet is movably installed with tool arm 6 on 7 upper surfaces, and a side of lower surface is equipped with rotary power unit 14.One end of described tool arm 6 is movably installed with hydraulic means 15, and the other end is connected with milling attachment.The utility model adopts modularized design, and whole equipment is divided into base, tool arm, hydraulic means, these four modules of milling attachment, between base and tool arm, between tool arm and hydraulic means, mode that between tool arm and milling attachment, the employing activity is installed is connected.The mode that is flexibly connected has many kinds of modes, and what adopt in the present embodiment is bolted mode.But bolted mode is not unique selection, if the mode of can the realization activity installing, all in protection domain of the present utility model.
In the present embodiment, described base comprises shell 19, and the center of shell 19 is equipped with central shaft 17, and central shaft 17 must keep vertical.Central shaft 17 keeps vertical, is in order to process the needs of flange.Described central shaft 17 is movably arranged in base 12, and top is equipped with drive 13, and drive 13 is in transmission connection with rotary power unit 14, and the upper end of described central shaft 17 is fixedly connected with pallet 7.In the present embodiment, the mode that is in transmission connection between rotary power unit 14 and drive 13 can be selected belt, also the available chain of selecting, perhaps other the mode that is in transmission connection.
In the present embodiment, be symmetrically installed with supporting rack 10 on the outer surface of described shell 19, be provided with adjustment block 11 between supporting rack 10 and shell 19.The outside of described supporting rack 10 is equipped with the corner bracket 9 that rises.According to the needs of workpiece processing, the number of the supporting leg on supporting rack 10 is maximum eight an of side, minimum four an of side.Regulating block 11 is used for the level of adjusting base 12.
In the present embodiment, described milling attachment comprises the door type frame 4 that is movably arranged on tool arm 6, and door type frame 4 is equipped with milling spindle 3 by mount pad 25, and the top of milling spindle 3 is equipped with gear-box 1, and milling power device 2 is installed on gear-box 1.The bottom of described milling spindle 3 is equipped with facing cutter 5, and facing cutter 5 is in transmission connection with milling spindle 3.In the present embodiment, door type frame 4 is bolted on the end face of tool arm 6, can be according to the height of the Height Adjustment door type frame 4 of processing work.
Be provided with the travelling gear 24 that is arranged on milling spindle 3 upper ends in described gear-box 1, a side of travelling gear 24 is equipped with driving gear 23, travelling gear 24 and driving gear 23 engagements, the driving gear 23 milling power device 2 that is in transmission connection.In the present embodiment, the mode that is in transmission connection between milling power device 2 and driving gear 23 can be selected belt, also the available chain of selecting, perhaps other the mode that is in transmission connection.
During use, first select the supporting leg of appropriate length according to the size of inner hole of workpiece, base is installed in inner hole of workpiece, guarantee the center of base and the center superposition of workpiece, adjust supporting leg and the upper plane of base and workpiece face to be processed are transferred to parallel, load onto tool arm and power set.Proofread and correct facing cutter, start rotary power unit and hydraulic means, rotary power unit drives the tool arm rotation by driving-belt, the milling power device drives the facing cutter rotation, size according to the ring flange diameter, select suitable rotating speed, the material of instrument workpiece is adjusted the rotating speed of cutterhead and the size of the depth of cut.
The utility model is compared with existing equipment, has adopted modularized design, and is simple in structure, easy to operate, is suitable for the processing to the flange face of 2.5 meters to 4 meters of Large Steel mechanism part, and do not need travelling workpiece to process out of doors.Shorten process time greatly, reduced the cost of processing.
The utility model is not limited to above-mentioned preferred embodiment, and anyone should learn the structural change of making under enlightenment of the present utility model, every with the utlity model has identical or akin technical scheme, all belong to protection domain of the present utility model.
Claims (5)
1. flange process equipment, comprise base (12), it is characterized in that: the movable upper end of described base (12) is equipped with pallet (7), and pallet (7) is movably installed with tool arm (6) on the upper surface, and a side of lower surface is equipped with rotary power unit (14); One end of described tool arm (6) is movably installed with hydraulic means (15), and the other end is connected with milling attachment.
2. the flange process equipment described according to claim 1, it is characterized in that: described base (12) comprises shell (19), and the center of shell (19) is equipped with central shaft (17), and central shaft (17) keeps vertical; Described central shaft (17) is movably arranged in base (12), and top is equipped with drive (13), and drive (13) is in transmission connection with rotary power unit (14); The upper end of described central shaft (17) is fixedly connected with pallet (7).
3. the flange process equipment described according to claim 2, is characterized in that: be symmetrically installed with supporting rack (10) on the outer surface of described shell (19), be provided with adjustment block (11) between supporting rack (10) and shell (19); The outside of described supporting rack (10) is equipped with the corner bracket that rises (9).
4. the flange process equipment described according to claim 1, it is characterized in that: described milling attachment comprises the door type frame (4) that is movably arranged on tool arm (6), door type frame (4) is equipped with milling spindle (3) by mount pad (25), the top of milling spindle (3) is equipped with gear-box (1), and milling power device (1) is installed on gear-box (1); The bottom of described milling spindle (3) is equipped with facing cutter (5), and facing cutter (5) is in transmission connection with milling spindle (3).
5. the flange process equipment described according to claim 4, it is characterized in that: be provided with the travelling gear (24) that is arranged on milling spindle (3) upper end in described gear-box (1), one side of travelling gear (24) is equipped with driving gear (23), travelling gear (24) and driving gear (23) engagement; Described driving gear (23) the milling power device (2) that is in transmission connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220586546 CN202943311U (en) | 2012-11-08 | 2012-11-08 | Flange machining equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220586546 CN202943311U (en) | 2012-11-08 | 2012-11-08 | Flange machining equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202943311U true CN202943311U (en) | 2013-05-22 |
Family
ID=48419026
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220586546 Expired - Fee Related CN202943311U (en) | 2012-11-08 | 2012-11-08 | Flange machining equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202943311U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102922016A (en) * | 2012-11-08 | 2013-02-13 | 蓬莱巨涛海洋工程重工有限公司 | Flange processing device |
| CN108058028A (en) * | 2018-01-19 | 2018-05-22 | 厦门船舶重工股份有限公司 | A kind of swinging process equipment |
| CN109158930A (en) * | 2018-11-14 | 2019-01-08 | 东莞市鑫屹机械设备有限公司 | A kind of novel portable industrial flange end face workover rig |
| CN110385472A (en) * | 2019-08-04 | 2019-10-29 | 成都工业学院 | A kind of portable surface finish machining equipment |
-
2012
- 2012-11-08 CN CN 201220586546 patent/CN202943311U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102922016A (en) * | 2012-11-08 | 2013-02-13 | 蓬莱巨涛海洋工程重工有限公司 | Flange processing device |
| CN102922016B (en) * | 2012-11-08 | 2015-05-13 | 蓬莱巨涛海洋工程重工有限公司 | Flange processing device |
| CN108058028A (en) * | 2018-01-19 | 2018-05-22 | 厦门船舶重工股份有限公司 | A kind of swinging process equipment |
| CN109158930A (en) * | 2018-11-14 | 2019-01-08 | 东莞市鑫屹机械设备有限公司 | A kind of novel portable industrial flange end face workover rig |
| CN110385472A (en) * | 2019-08-04 | 2019-10-29 | 成都工业学院 | A kind of portable surface finish machining equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130522 Termination date: 20131108 |