CN202938691U - Condenser ball type automatic cleaning system - Google Patents
Condenser ball type automatic cleaning system Download PDFInfo
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- CN202938691U CN202938691U CN 201220663503 CN201220663503U CN202938691U CN 202938691 U CN202938691 U CN 202938691U CN 201220663503 CN201220663503 CN 201220663503 CN 201220663503 U CN201220663503 U CN 201220663503U CN 202938691 U CN202938691 U CN 202938691U
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- condenser
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- shaped valve
- check valve
- ball
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- 238000004140 cleaning Methods 0.000 title claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 83
- 238000000034 method Methods 0.000 abstract description 13
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000000737 periodic effect Effects 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
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Abstract
The utility model discloses a condenser ball type automatic cleaning system. The condenser ball type automatic cleaning system comprises a ball receiving and serving device, a ball separator, two three-way connectors, a first one-way valve, a second one-way valve, a first electric three-way valve, a second electric three-way valve, a water pump, a pipeline and a controller. The condenser ball type automatic cleaning system can automatically clean inner walls of heat exchange tubes of a condenser and ensure scale not to be produced in a pipeline of the condenser, balls for cleaning the pipeline of the condenser do not pass through the water pump in the ball receiving and ball serving process of the ball receiving and serving device, damage of the cleaning balls is not caused, the service life is prolonged, hot water at the outlet end of the condenser does not flow back to the inlet end of the condenser, and new energy consumption is not increased.
Description
Technical field
The utility model relates to a kind of cleaning system for condenser, and particularly a kind of spheroid that utilizes carries out the condenser ball formula automatic cleaning system that automatically cleans to the condenser heat exchange tube inner wall.
Background technology
Condenser is after using after a while, and its heat exchange tube inner wall can produce one deck scale crust, seriously reduces the heat exchanger effectiveness of condenser, so condenser must regularly clean.Existing condenser on-line cleaning device, the transmitting-receiving ball device is received in the process of ball, and spheroid can pass through water pump, cause the spheroid badly broken, reduced the service life of spheroid, simultaneously, condensator outlet end hot water can be back to condenser low temperature arrival end, increases new energy consumption.
The utility model content
The purpose of this utility model is to provide a kind of condenser ball formula automatic cleaning system.
According to an aspect of the present utility model, a kind of condenser ball formula automatic cleaning system is provided, has comprised transmitting-receiving ball device, ball separator, two three-way connections, the first check valve, the second check valve, the first electric T-shaped valve, the second electric T-shaped valve, water pump, pipeline and controllers.
Transmitting-receiving ball device inside is provided with a plurality of spheroids, and the upper end of transmitting-receiving ball device is connected with a three-way connection, and the lower end is connected with another three-way connection, is provided with filter screen in the endoporus of upper end.
The water inlet end of ball separator is connected with condenser by pipeline, and the water side is connected with the outlet pipe of condenser, is provided with screen pack in the straight pipe of ball separator.
The another two ends of the three-way connection that is connected with transmitting-receiving ball device lower end by pipeline respectively with the port of export of the first check valve be connected the arrival end of check valve and be connected, the arrival end of the first check valve is connected with the pommel that goes out of ball separator by pipeline, and the port of export of the second check valve is connected with the water inlet pipe of condenser by pipeline.
The another two ends of the three-way connection that is connected with transmitting-receiving ball device upper end by pipeline respectively with the first electric T-shaped valve be connected electric T-shaped valve and be connected, the first electric T-shaped valve is connected with the water inlet pipe of condenser by pipeline, and the second electric T-shaped valve is connected with the outlet pipe of condenser by pipeline.
Water pump is arranged on the first electric T-shaped valve and is connected on the pipeline that electric T-shaped valve connects.
The first electric T-shaped valve, the second electric T-shaped valve and water pump are connected with controller.
The condenser ball formula automatic cleaning system that the utility model provides can clean by the pipeline to condenser in equipment operation automatically, keep not producing incrustation scale in condenser tubes, and the spheroid that cleans condenser tubes all can not pass through water pump in the process of transmitting-receiving ball device receipts ball and service, can not cause the breakage of cleaning spheroid, improved service life, condensator outlet end hot water can not be back to the condenser inlet end simultaneously, does not increase new energy consumption.
In some embodiments, can be provided with water check valve between the water inlet pipe of the first electric T-shaped valve and condenser, can be provided with water check valve between the outlet pipe of the second electric T-shaped valve and condenser, going out between the pommel of the first check valve and ball separator can be provided with water check valve, can be provided with water check valve between the water inlet pipe of the second check valve and condenser.Thus, can by closing four water check valves, realize the periodic maintenance to the clear automatic cleaning system of condenser.
In some embodiments, three-way connection can be positive three-way connection.Thus, can realize receiving the relatively independent of course of action line and service route by positive three-way connection.
Description of drawings
Fig. 1 is the structural representation of the condenser ball formula automatic cleaning system of a kind of embodiment of the utility model.
Fig. 2 is the schematic diagram of condenser ball formula automatic cleaning system shown in Figure 1 service route.
Fig. 3 is the schematic diagram that condenser ball formula automatic cleaning system shown in Figure 1 is received the course of action line.
Fig. 4 is the use state diagram of condenser ball formula automatic cleaning system shown in Figure 1.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in more detail.
Fig. 1 has schematically shown the structural representation of the condenser ball formula automatic cleaning system of a kind of embodiment of the utility model.
As shown in Figure 1, condenser ball formula automatic cleaning system comprises ball separator 1, transmitting-receiving ball device 2, two three-way connections 3, the first check valve 4, the second check valve 5, the first electric T-shaped valve 6, the second electric T-shaped valve 7, water pump 8, controller 9, pipeline 10 and screen packs 11.Ball separator 1 comprises water inlet end 101, water side 102, goes out pommel 103 and straight pipe 104.In addition, can also comprise four water check valves 12 and condenser 13, condenser 13 comprises water inlet pipe 131 and outlet pipe 132.
The water inlet end 101 of ball separator 1 is connected with condenser 13 by pipeline 10, and water side 102 is connected with the outlet pipe 132 of condenser 13, and namely ball separator 1 is connected with condenser 13 by pipeline 10.
Transmitting-receiving ball device 2 inside are provided with a plurality of spheroids 21, and the upper end of transmitting-receiving ball device 2 is connected with a three-way connection 3, and the lower end is connected with another three-way connection 3.
Be provided with filter screen 22 in the endoporus of the upper end of transmitting-receiving ball device 2, filter screen 22 can stop the present embodiment spheroid 21 in the process of receiving ball to enter into the first electric T-shaped valve 6, water pump 8 and the second electric T-shaped valve 7.
The straight pipe 104 of ball separator 1 is the straight-tube portion between water inlet end 101 and water side 102, be provided with screen pack 11 in straight pipe 104, screen pack 11 can stop the present embodiment spheroid 21 in the process of receiving ball to enter into outlet pipe 132, thereby spheroid 21 is recovered in transmitting-receiving ball device 2.
In the present embodiment, three-way interface 3 adopts positive three-way connection.In other embodiments, three-way interface 3 also can adopt the Y shape three-way connection.
One end of the three-way connection 3 that is connected with transmitting-receiving ball device 2 lower ends is connected with the port of export of the first check valve 4 by pipeline 10, and the other end passes through pipeline 10 and is connected with the arrival end of the second check valve 5.
The arrival end of the first check valve 4 is connected with water check valve 12 by pipeline 10, and water check valve 12 is connected with the pommel 103 that goes out of ball separator 1 by pipeline 10; The port of export of the second check valve 5 is connected with water check valve 12 by pipeline 10, and water check valve 12 is connected with the water inlet pipe 131 of condenser 13 by pipeline 10.
One end of the three-way connection 3 that is connected with transmitting-receiving ball device 2 upper ends is connected with the first electric T-shaped valve 6 by pipeline 10, and the other end passes through pipeline 10 and is connected with the second electric T-shaped valve 7.
The first electric T-shaped valve 6 is connected with water check valve 12 by pipeline 10, and water check valve 12 is connected with the water inlet pipe 131 of condenser 13 by pipeline 10; The second electric T-shaped valve 7 is connected with water check valve 12 by pipeline 10, and water check valve 12 is connected with the outlet pipe 132 of condenser 13 by pipeline 10.
The first electric T-shaped valve 6, the second electric T-shaped valve 7 and water pump 8 are electrically connected to controller 9, and controller 9 is controlled the gating direction of the first electric T-shaped valve 6 and the second electric T-shaped valve 7, and controller 9 is controlled the opening and closing of water pump 8.
Fig. 2 has schematically shown the schematic diagram of condenser ball formula automatic cleaning system service route shown in Figure 1.
As shown in Figure 2, four water check valves 12 are in opening, current in water inlet pipe 131 flow into the first electric T-shaped valve 6 along the A direction, this Time Controller 9 is controlled the first electric T-shaped valve 6, the first electric T-shaped valve 6 upper ends are opened, the lower end is closed, thereby current are flowed along the B direction, current flow into the second electric T-shaped valve 7 through water pump 8, and controller 9 is controlled the second electric T-shaped valve 7, the second electric T-shaped valve 7 upper ends are closed, open the lower end, thereby current are flowed along the C direction, and flow in transmitting-receiving ball device 2.The spheroid 21 that current drive in transmitting-receiving ball device 2 flows out from the lower end of transmitting-receiving ball device 2 in the lump, and because the first check valve 4 and the second check valve 5 are check valve, at this moment, spheroid 21 is followed current and flowed along the E direction, and does not flow through the first check valve 4.Spheroid 21 flow in condenser 13 along the F direction by water check valve 12 is rear; In condenser 13, spheroid 21 is followed current and is flow in the heat-exchange tube of condenser 13 along the G direction, under the effect of hydraulic pressure, spheroid 21 also moves from right to left with the heat exchange tube inner wall friction of condenser 13, i.e. incrustation scale on the heat exchange tube inner wall of erasable condenser 13.
Fig. 3 has schematically shown the schematic diagram of condenser ball formula automatic cleaning system receipts course of action line shown in Figure 1.
As shown in Figure 3, above-mentioned service process continues an end after the time (as 25 seconds), controller 9 is controlled the first electric T-shaped valve 6, the upper end that the first electric T-shaped valve 6 is opened in the service process is closed, open the lower end, and controller 9 is controlled the second electric T-shaped valve 7, the lower end that the second electric T-shaped valve 7 is opened in the service process is closed, open the upper end, controlling water pump 8 with Time Controller 9 starts working, the spheroid 21 in the heat-exchange tube of condenser 13 and incrustation scale were followed current and were flowed along the H direction under the suction of water pump 8 this moment; Be provided with screen pack 11 in straight pipe 104 due to ball separator 1, spheroid 21 can not enter into the outlet pipe 132 of condenser 13, and spheroid 21 flows along the I direction, and incrustation scale does not flow along the I direction, directly passes through straight pipe 104, and flows out from outlet pipe 132; Spheroid 21 flow through water check valve 12 and the first check valve 4, under the suction of water pump 8, spheroid 21 is followed current and is flowed back in transmitting-receiving ball device 2 along the J direction, simultaneously, the three-way interface 3 of transmitting-receiving ball device 2 lower ends and the water between the second check valve 5 also flow back in transmitting-receiving ball device 2 along the J direction under the suction of water pump 8, be that spheroid 21 can not flow in the second check valve 5, be provided with filter screen 22 in endoporus due to the upper end of receiving and dispatching ball device 2, do not continue to flow so spheroid 21 is not followed current, rest in transmitting-receiving ball device 2; This moment, current were under the suction of water pump 8, continuation is flowed along the K direction, because controller 9 controls the first electric T-shaped valve 6 upper ends and cuts out, open the lower end, being current flow in the second electric T-shaped valve 7 along the L direction water pump 8 of flowing through, control the first electric T-shaped valve 7 lower ends and close due to controller 9, open the upper end, and namely current flow in the outlet pipe 132 of condenser 13 along the M direction water check valve 12 of flowing through.
Fig. 4 has schematically shown the use state diagram of condenser ball formula automatic cleaning system shown in Figure 1.
As shown in Figure 4, by setting, controller 9 controls that open the first electric T-shaped valve 6 upper ends, the lower end is closed, and continues 25 seconds, controls simultaneously that open the second electric T-shaped valve 7 lower ends, the upper end is closed, and continues 25 seconds; Said process continued after 25 seconds, and controller 9 is controlled water pumps 8 work 25 seconds, controlled with Time Controller 9 that the first electric T-shaped valve 6 upper ends are closed, open the lower end, continue 25 seconds, and control that the second electric T-shaped valve 7 lower ends are closed, open the upper end, and continue 25 seconds, then switch off the pump 8.After said process is completed, controller 9 controls that open the first electric T-shaped valve 6 upper ends, the lower end is closed again, continue 25 seconds, control simultaneously that open the second electric T-shaped valve 7 lower ends, the upper end is closed, continue 25 seconds, then control water pump 8 work 25 seconds, control with Time Controller 9 that the first electric T-shaped valve 6 upper ends are closed, open the lower end, continue 25 seconds, and control that the second electric T-shaped valve 7 lower ends are closed, open the upper end.Continue 25 seconds, the first electric T-shaped valve 6, the second electric T-shaped valve 7 and water pump 8 carry out periodic duty according to above setting.
four water check valves 12 are in opening, controller 9 switches on power and starts working, this moment first, opened electric T-shaped valve 6 upper ends, the lower end is closed, and second electric T-shaped valve 7 lower ends open, the upper end is closed, receive and dispatch ball device 2 and serve a ball under the effect of current this moment, spheroid 21 enters water inlet pipe 131, and enter from right to left the heat exchange tube inner wall of condenser 13 under the effect of current, the heat exchange tube inner wall friction of spheroid 21 and condenser 13, namely remove the incrustation scale on the heat exchange tube inner wall of condenser 13, incrustation scale is with current process straight pipe 104, and flow out from outlet pipe 132.said process continues after 25 seconds, water pump 8 is opened, simultaneously the first electric T-shaped valve 6 upper ends are closed, open the lower end, and second electric T-shaped valve 7 lower ends close, open the upper end, under the suction of water pump 8, spheroid 21 in the heat exchange tube inner wall of condenser 13 enters ball separator 1, under the effect of screen pack 11, what spheroid 21 was flowed through ball separator 1 goes out pommel 103, water check valve 12 and the first check valve 4, spheroid 21 is under the suction of water pump 8, following current flow back in transmitting-receiving ball device 2, be provided with filter screen 22 in endoporus due to the upper end of receiving and dispatching ball device 2, be that spheroid 21 rests in transmitting-receiving ball device 2, not following current continues to flow, the appeal process continues after 25 seconds, water pump 8 cuts out, then open the first electric T-shaped valve 6 upper ends, the lower end closes, open the second electric T-shaped valve 7 lower ends, the upper end is closed, spheroid 21 is cleared up the heat exchange tube inner wall of condenser 13 again, clear up and receive ball after 25 seconds again, namely the present embodiment is according to service 25 seconds-25 seconds-service of receipts ball 25 seconds-receiving ball carried out periodic duty in 25 seconds.In other embodiments, the cycle of service-receive ball can be set as required, such as 24 seconds or 27 seconds etc.
Close four water check valves 12, can carry out periodic maintenance to the present embodiment.
Above-described is only a kind of embodiment of the present utility model.For the person of ordinary skill of the art, under the prerequisite that does not break away from the utility model creation design, can also make some distortion and improvement, these all belong to protection domain of the present utility model.
Claims (3)
1. condenser ball formula automatic cleaning system, is characterized in that, comprises transmitting-receiving ball device, ball separator, two three-way connections, the first check valve, the second check valve, the first electric T-shaped valve, the second electric T-shaped valve, water pump, pipeline and controllers,
Described transmitting-receiving ball device inside is provided with a plurality of spheroids, and the upper end of described transmitting-receiving ball device is connected with a described three-way connection, and the lower end is connected with another described three-way connection, is provided with filter screen in the endoporus of described transmitting-receiving ball device upper end,
The water inlet end of described ball separator is connected with condenser by described pipeline, and the water side is connected with the outlet pipe of condenser, is provided with screen pack in the straight pipe of described ball separator,
The another two ends of the three-way connection that is connected with described transmitting-receiving ball device lower end by described pipeline respectively with the port of export of described the first check valve be connected the arrival end of the second check valve and be connected, the arrival end of the first check valve is connected with the pommel that goes out of described ball separator by described pipeline, the port of export of the second check valve is connected with the condenser water inlet pipe by described pipeline
The another two ends of the three-way connection that is connected with described transmitting-receiving ball device upper end by described pipeline respectively with described the first electric T-shaped valve be connected the second electric T-shaped valve and be connected, the first electric T-shaped valve is connected with the water inlet pipe of condenser by described pipeline, the second electric T-shaped valve is connected with the outlet pipe of condenser by described pipeline
Water pump is arranged on described the first electric T-shaped valve and is connected on the pipeline that the second electric T-shaped valve connects,
Described the first electric T-shaped valve, the second electric T-shaped valve and water pump are connected with described controller.
2. condenser ball formula automatic cleaning system according to claim 1, it is characterized in that, be provided with water check valve between the water inlet pipe of described the first electric T-shaped valve and condenser, be provided with water check valve between the outlet pipe of described the second electric T-shaped valve and condenser, going out of described the first check valve and ball separator is provided with water check valve between the pommel, be provided with water check valve between the water inlet pipe of described the second check valve and condenser.
3. condenser ball formula automatic cleaning system according to claim 1, is characterized in that, described three-way connection is positive three-way connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220663503 CN202938691U (en) | 2012-12-05 | 2012-12-05 | Condenser ball type automatic cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220663503 CN202938691U (en) | 2012-12-05 | 2012-12-05 | Condenser ball type automatic cleaning system |
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| Publication Number | Publication Date |
|---|---|
| CN202938691U true CN202938691U (en) | 2013-05-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220663503 Expired - Fee Related CN202938691U (en) | 2012-12-05 | 2012-12-05 | Condenser ball type automatic cleaning system |
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| CN (1) | CN202938691U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103808201A (en) * | 2014-03-05 | 2014-05-21 | 蒋平锁 | Condenser rubber ball cleaning multi-point centralized feeding system |
| CN104807368A (en) * | 2015-04-27 | 2015-07-29 | 重庆大学 | Automatic online washing device and automatic online washing method of water cooling water chilling unit tube-shell heat exchanger rubber ball |
| CN108871045A (en) * | 2018-07-06 | 2018-11-23 | 林燕丽 | A kind of condenser on-line cleaning system |
| WO2020020065A1 (en) * | 2018-07-27 | 2020-01-30 | 广州马顿环保科技有限公司 | Heat exchanger end cover for integrated rubber ball cleaning apparatus |
| WO2021051414A1 (en) * | 2019-09-20 | 2021-03-25 | 深圳市勤达富流体机电设备有限公司 | End cover-type rubber ball cleaning machine |
| CN114560604A (en) * | 2022-04-27 | 2022-05-31 | 深圳市盘古环保科技有限公司 | Environment-friendly and harmless treatment system for percolate of urban refuse landfill based on ultraviolet oxidation |
-
2012
- 2012-12-05 CN CN 201220663503 patent/CN202938691U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103808201A (en) * | 2014-03-05 | 2014-05-21 | 蒋平锁 | Condenser rubber ball cleaning multi-point centralized feeding system |
| CN103808201B (en) * | 2014-03-05 | 2015-10-28 | 蒋平锁 | Condenser ball cleaning multiple spot concentrates service system |
| CN104807368A (en) * | 2015-04-27 | 2015-07-29 | 重庆大学 | Automatic online washing device and automatic online washing method of water cooling water chilling unit tube-shell heat exchanger rubber ball |
| CN108871045A (en) * | 2018-07-06 | 2018-11-23 | 林燕丽 | A kind of condenser on-line cleaning system |
| WO2020020065A1 (en) * | 2018-07-27 | 2020-01-30 | 广州马顿环保科技有限公司 | Heat exchanger end cover for integrated rubber ball cleaning apparatus |
| EP3832248A4 (en) * | 2018-07-27 | 2022-03-30 | Guangzhou Marton Environmental Technology Co., Ltd. | Heat exchanger end cover for integrated rubber ball cleaning apparatus |
| US11965703B2 (en) | 2018-07-27 | 2024-04-23 | Guangzhou Marton Environmental Technology Co., Ltd. | Heat exchanger end cover integrated with rubber ball cleaning apparatus |
| WO2021051414A1 (en) * | 2019-09-20 | 2021-03-25 | 深圳市勤达富流体机电设备有限公司 | End cover-type rubber ball cleaning machine |
| CN114560604A (en) * | 2022-04-27 | 2022-05-31 | 深圳市盘古环保科技有限公司 | Environment-friendly and harmless treatment system for percolate of urban refuse landfill based on ultraviolet oxidation |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180109 Address after: Panyu District Zhong Cun Jie Zhong Er Cun Zhong Han Lu, Guangzhou City, Guangdong Province, No. 5 510000 two 102 self Patentee after: Guangzhou Nobel Mattus environmental equipment Co. Ltd. Address before: 510000 Guangdong province Guangzhou jubeiroad Jiayue building A302 Patentee before: Li Chunhong |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130515 Termination date: 20191205 |