CN202931146U - Enamelled wire tensioning mechanism for intelligent winding inserter - Google Patents
Enamelled wire tensioning mechanism for intelligent winding inserter Download PDFInfo
- Publication number
- CN202931146U CN202931146U CN 201220637367 CN201220637367U CN202931146U CN 202931146 U CN202931146 U CN 202931146U CN 201220637367 CN201220637367 CN 201220637367 CN 201220637367 U CN201220637367 U CN 201220637367U CN 202931146 U CN202931146 U CN 202931146U
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- CN
- China
- Prior art keywords
- enamelled wire
- tensioning mechanism
- portable plate
- utility
- winding inserter
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model provides an enamelled wire tensioning mechanism for an intelligent winding inserter, belonging to the motor manufacturing technology field. The enamelled wire tensioning mechanism comprises a machine body and is characterized in that the lower end of the machine body is fixedly provided with a tensioning mechanism; the tensioning mechanism comprises a vertically arranged fixed plate and a horizontally arranged movable plate; the upper and lower ends of the fixed plate and the right end of the movable plate are each provided with a lead wheel; and the left end of the movable plate is connected with a tensioning spring. The enamelled wire tensioning mechanism of the utility model can provide enamelled wires with certain tensile force for an intelligent winding inserter and ensure the smoothness of the coiling process. The tensioning mechanism of the utility model features simple structure, small size, and flexible motion, and has good tensioning effect toward the enamelled wires.
Description
Technical field
The utility model relates to the motor production technical field, relates in particular to a kind of enamelled wire strainer of intelligent winding inserter.
Background technology
The production history of motor is very long, and still, the stator winding in motor production technology, rule and shaping are still a weak link in motor production up to now.Present large motor manufacturing enterprise replaces coiling, rule and the plastic operation of part with machinery, but exist that use equipment is many, equipment is expensive, the drawback such as complex structure, versatility are not strong; Small machine manufacturing enterprise is most of or hand-manipulated, and labour intensity is large, production efficiency is low etc.; Individual electrical machmary maintenance section is also manual operations, and maintenance time, long, quality can not be guaranteed.
At present motor manufacturing enterprise produces in the technique of stator: large enterprise adopts high-speed winding machine, on mold, coil groups is coiled into, the coil groups that is coiled into is by in the mechanical or manual mold that rolls off the production line that is positioned over coil inserting apparatus, by coil inserting apparatus, coil groups is imbedded in stator slot again, then stator shaping in trimmer that embedding is good, by wire binding machine, the coil at stator two ends is tied up at last, the mechanization production flow process of stator finishes.In this production process, exist equipment investment high, equipment is large and complicated, and the specification of production is single, needs mold many, very easily swipes when coil imbeds stator slot, causes the quality of lot problem, and the problems such as maintenance of equipment, maintenance complexity are arranged.
In the motor stator of micro-machine manufacturing enterprise and individual maintenance motor is produced, substantially fully by manual operation.Production technology is divided two procedures: (1) winds the line, and at first adjusts the mold of coiling according to the rating of electric machine, the coiling clamping fixture of adjusting is fixed on is coiled into coil groups on coil winding machine; (2) hand insertion, during rule, because the stator slot opening is very narrow, bore of stator is semi-enclosed tubular construction, and the operating space is limited, and winding can only embed wire casing by circle, to compress to the coil in wire casing with tension disc simultaneously, also will carry out shaping to the coil at two ends, rule is complete to be tied up afterwards to two end-coils, and the production procedure of stator finishes.In the stator manual production of motor, single operation needs the time long, and take 550W3 phase motor as example, the winding process time is 20-30 minute; Rule is about 1 hour 40 minutes.Labour intensity is large, production efficiency is low, and little industrial accident and the occupational diseases such as cervical vertebra, lumbar vertebrae easily occur the staff.
The utility model content
The purpose of this utility model is to overcome the defective of prior art, and a kind of enamelled wire strainer of intelligent winding inserter is provided, so that intelligent winding inserter can be completed whole work of coiling, rule and shaping automatically.
Technical problem to be solved in the utility model realizes by the following technical solutions:
A kind of enamelled wire strainer of intelligent winding inserter, comprise body, it is characterized in that: described body lower end is fixed with strainer, described strainer comprises fixed head and the horizontally disposed portable plate of vertical setting, described fixed head two ends, up and down and portable plate right-hand member are provided with guide roller, described portable plate left end connects tensioning spring, and enamelled wire is walked around respectively three guide rollers, moves back and forth the tensioning of adjusting enamelled wire thereby tensioning spring drives portable plate.
The guide roller that described fixed head two ends, up and down and portable plate right-hand member arrange is in same plane.
Described portable plate is placed in the base plate top of body.
Be provided with guiding mechanism between described portable plate and base plate, to guarantee that portable plate can only reciprocating motion on rectilinear direction.
The beneficial effects of the utility model are:
The enamelled wire strainer of the intelligent winding inserter that the utility model provides, can be intelligent winding inserter the enamelled wire with certain tensioning is provided, can guarantee that the coiling process can complete smoothly, this strainer is simple in structure, volume is little, flexible movements, and is good to the tension effects of enamelled wire.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Wherein, 1. fixed head; 2. portable plate; 3. guide roller; 4. tensioning spring; 5. body; 6. base plate.
Embodiment
For technological means, creation characteristic that the utility model is realized, reach purpose and effect is easy to understand, below in conjunction with specific embodiments and the drawings, further set forth the utility model.
as shown in Figure 1, a kind of enamelled wire strainer of intelligent winding inserter, comprise body 5, body 5 lower ends are fixed with strainer, strainer comprises fixed head 1 and the horizontally disposed portable plate 2 of vertical setting, fixed head Shang Xia 1 two ends and portable plate 2 right-hand members be provided with guide roller 3, portable plate 2 left ends connect tensioning spring 4, enamelled wire is walked around respectively three guide rollers 3, thereby tensioning spring 4 drives portable plate 2 and moves back and forth the tensioning of adjusting enamelled wire, portable plate 2 is placed in base plate 6 tops of body 5, be provided with gathering sill between portable plate 2 and base plate 6, to guarantee that portable plate 2 can only reciprocating motion on rectilinear direction.
Above demonstration and described basic principle of the present utility model, principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and specification is only preference of the present utility model; be not used for limiting the utility model; under the prerequisite that does not break away from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (4)
1. the enamelled wire strainer of an intelligent winding inserter, comprise body, it is characterized in that: described body lower end is fixed with strainer, described strainer comprises fixed head and the horizontally disposed portable plate of vertical setting, described fixed head two ends, up and down and portable plate right-hand member are provided with guide roller, and described portable plate left end connects tensioning spring.
2. the enamelled wire strainer of intelligent winding inserter according to claim 1 is characterized in that: the guide roller that described fixed head two ends, up and down and portable plate right-hand member arrange is in same plane.
3. the enamelled wire strainer of intelligent winding inserter according to claim 1 is characterized in that: described portable plate is placed in the base plate top of body.
According to claim 3 in the enamelled wire strainer of the described intelligent winding inserter of any one, it is characterized in that: be provided with guiding mechanism between described portable plate and base plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220637367 CN202931146U (en) | 2012-11-28 | 2012-11-28 | Enamelled wire tensioning mechanism for intelligent winding inserter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220637367 CN202931146U (en) | 2012-11-28 | 2012-11-28 | Enamelled wire tensioning mechanism for intelligent winding inserter |
Publications (1)
Publication Number | Publication Date |
---|---|
CN202931146U true CN202931146U (en) | 2013-05-08 |
Family
ID=48221056
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 201220637367 Expired - Fee Related CN202931146U (en) | 2012-11-28 | 2012-11-28 | Enamelled wire tensioning mechanism for intelligent winding inserter |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN202931146U (en) |
-
2012
- 2012-11-28 CN CN 201220637367 patent/CN202931146U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130508 Termination date: 20131128 |