CN202926612U - High-pressure gear pump - Google Patents
High-pressure gear pump Download PDFInfo
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- CN202926612U CN202926612U CN 201220657380 CN201220657380U CN202926612U CN 202926612 U CN202926612 U CN 202926612U CN 201220657380 CN201220657380 CN 201220657380 CN 201220657380 U CN201220657380 U CN 201220657380U CN 202926612 U CN202926612 U CN 202926612U
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- pressure
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- driving gear
- bearing
- gear
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Abstract
The utility model discloses a high-pressure gear pump which comprises a middle pump body, a front cover and a rear cover, wherein a shaft sleeve, a driving gear shaft and a driven gear shaft are arranged in the middle pump body. The driving gear shaft and the driven gear shaft are installed in the shaft sleeve via DU bearings. A lateral plate for sealing the end surface of the gear is provided with a high-temperature sealing piece and a blocking ring. The shaft sleeve is provided with a main oil inlet channel and two split-flow oil channels, which are communicated with the high-pressure oil outlet side; the split-flow oil channels are respectively connected to the DU bearings arranged on the driving gear shaft and the driven gear shaft, sub oil channels are arranged in the low-pressure areas of the DU bearings, and the sub oil channels are communicated with the corresponding split-flow oil channels. The gear pump has the advantages of precise structure, good manufacturability, high pressure, wide output volume range, few noises, high cost performance, long service life and wide application range. The gear pump can replace plunger pumps with high cost, poor pollution resisting capability and large volume under the working conditions without variable quantity, and can be widely applied to various mechanical equipments.
Description
Technical field
The utility model relates to hydraulic power unit, is specifically related to a kind of high-pressure gear pump.
Background technique
That hydraulic gear pump has advantages of is simple in structure, speed range is wide, anti-pollution power is strong, wide accommodation, cost performance are high, is the Hydraulic power units that application area is the widest, consumption is maximum in all kinds of hydraulic machineries at present.Hydraulic gear pump is that the variation effect by a pair of meshing zone of gears volume is converted to hydraulic energy with mechanical energy in closed containing cavity, drives the Hydraulic power units of hydraulic actuator work done.Be widely used in all kinds of engineering machinery, railway machinery, highway machinery, building machinery, mining machinery, energy machinery, environmental sanitation machinery, ship machinery, military project machinery etc.
The high-pressure gear pump product that is used at present the 25Mpa working pressure is few, though through updating, still have following defective:
The gear pump allowable pressure general≤20-25Mpa, specific power is relatively low, causes actuator's volume to increase.
2. noise is large, and during existing gear pump work, noise is generally all greater than 80dB, and zone of high pressure pressure oscillation 〉=1.5Mpa easily forms the system resonance phenomenon, causes system reliability to descend, and pollutes space environment.
3. the gear pump of present domestic employing alleviates the way of bearing load, (working pressure≤25Mpa) adopts the radial compensation piece to come balance zone of high pressure thrust at low pressure area tooth top place as the CBZ high pressure gear pump series, to alleviate bearing load, because the effect of adopting mechanical thrust makes radial compensation piece wearing and tearing especially severe, both increase oil contaminant, also be difficult to the reliability that guarantees that lifetime is interior.
4. by adding Large Gear Shaft During footpath and length, increase the shaft strength area, to reduce the load allowable of stress surface.But cause pump housing radial dimension to strengthen, axially loaded increases, and can not satisfy the topology requirement of small displacement and the requirement of strength under high pressure.
5. the high low pressure chamber that is used for the side plate of sealing, gear two ends is difficult to accomplish pressure balance, causes the monolateral heavy wear in high pressure side, makes the axial seal ability reduce and even loses efficacy.
7. side plate sealing and polytetrafluoro back-up ring are out of shape or partial melting under the high temperature that high pressure brings in a short time, cause seal failure.
8. in existing similar high-pressure gear pump design, mostly adopt endoporus that the sliding bearing (being called for short the DU bearing) of poly-tetrem fluorine and bronze powder mixed coating is arranged, hydraulic oil is to enter lubricated DU bearing by the flow path groove of processing on side plate low pressure area one side and Gear Contact Surface from gear diameter of axle periphery, belongs to the low pressure lubricating status.Low-pressure cavity one side of oil inlet passage pushed gear to by the pressure oil that is positioned at oil discharge passage hyperbaric chamber one side due to gear under pressured state, and the higher thrust of delivery pressure is larger, and the stress value that the gear diameter of axle acts on the bearing low voltage side is just larger.The gear diameter of axle and DU bearing low voltage side inwall are close together, lubricating oil can't enter stressed working area further, because the DU bearing self-lubricating is limited in one's ability, therefore in a single day the stressed extreme value of DU bearing has surpassed its ability to bear and namely causes damage of bearings to lose efficacy under High Pressure, and causing sweeping more than the boring bite increases to 0.05mm between gear teeth tips place and middle pump body, consequent more iron filings further damage again relevant moving link with the tooth top burr.Therefore to be difficult to improve be one of gear pump pressure key factor of being difficult to improve to existing shaft strength situation.
Summary of the invention
The purpose of this utility model is to provide a kind of high-pressure gear pump, and its working pressure is higher, noise is lower; Can improve the force-bearing situation of gear shaft and bearing, increase the service life.
A kind of high-pressure gear pump described in the utility model, comprise middle pump body, protecgulum and bonnet, described protecgulum and bonnet are connected on the both ends of the surface of middle pump body, be respectively equipped with oil inlet passage and oil discharge passage on middle pump body, be provided with axle sleeve, driving gear shaft and passive tooth wheel shaft in this middle pump body, the driven gear engagement on the driving gear on driving gear shaft and passive tooth wheel shaft; Be provided with two blocks of " 8 " font side plates that are used for the shutoff gear face in middle pump body, described two blocks of side plates lay respectively at the left and right both ends of the surface of driving gear and driven gear, and are enclosed within on driving gear shaft and passive tooth wheel shaft; Described driving gear shaft and passive tooth wheel shaft are arranged in axle sleeve by the DU bearing, are provided with elevated-temperature seal part and back-up ring on the side of conflicting with axle sleeve of described side plate; Be provided with spring collar and self-tightening oil seal in the driving gear axis hole of protecgulum; All offer on the axle sleeve at the left and right two ends of driving gear and driven gear the fuel-displaced on high-tension side main oil input channel of UNICOM and with two shunting oil ducts of this main oil input channel UNICOM, described two shunting oil ducts lead to respectively the DU bearing on driving gear shaft and passive tooth wheel shaft; All offer at least one seed oil road on the area of low pressure of the DU bearing on driving gear shaft and passive tooth wheel shaft, this seed oil road and corresponding shunting oil duct UNICOM are used oily high pressure side fluid and are flow to the DU bearing inner surface from the area of low pressure; Described DU bearing is multi-layer compound structure, comprises the steel matrix of outer ring, and the capillary oil circuit on described seed oil route steel matrix consists of with the aperture runner that runs through DU bearing wall thickness; Be equipped with the draining road at protecgulum and bonnet, change the draining road and be communicated with oil inlet passage, make the fluid that flows to DU bearing area of low pressure flow back to oil inlet passage.
Be respectively equipped with four strip oil circuits on DU bearing on described driving gear shaft and on the DU bearing on the passive tooth wheel shaft, described four strip oil circuits consist of a rectangle pressure area, and four aperture runners on described seed oil road are positioned at four angles of this rectangle pressure area.
For improving high-voltage oil liquid to the impact of elevated-temperature seal part, the elevated-temperature seal part on described side plate is that the fluorine rubber material is made.
Back-up ring on described side plate is the Cuprum alloy profiled member.
Be to improve the abrasion resistance of side plate, reducing friction factor, at the surface spraying of the sintered copper powder of described side plate, hard wear-resistant coating is arranged.
The place respectively is provided with respectively the side plate runner on arc top, the two ends of described side plate, to discharge uneven hydraulic coupling.
Be provided with eight public attachment holes of mutual correspondence on protecgulum, middle pump body and bonnet, protecgulum, middle pump body and bonnet connected as one by described public attachment hole with the screw with spring washer.
For guaranteeing sealability, be equipped with pump housing Sealing between protecgulum and middle pump body and between bonnet and middle pump body.
Described protecgulum, bonnet and middle pump body adopt the QT550 grade nodular cast iron to make, to promote the structural strength of gear pump.
The beneficial effects of the utility model are:
1. the life-span of normal conditions lower bearing has determined the life-span of gear pump, therefore the utility model is introduced the high-voltage oil liquid of small flow by the low voltage side at DU type sliding bearing by the runner of choose reasonable from the zone of high pressure, forms the zone of high pressure of certain area and forms one-sided DU type hydrostatic bearing at gear diameter of axle low voltage side stress area.When the gear diameter of axle is pushed to low voltage side by the high pressure side, the high-voltage oil liquid of being introduced by the low voltage side center of effort district of DU type hydrostatic bearing forms high-pressure area institute balance, reduce gear shaft to the distance of low voltage side skew theoretical center, reduce the stressed load that bearing inner surface bears, and the boring bite of sweeping of the pump housing is reduced, therefore make the working pressure of this gear pump significantly improve on the one hand, nominal pressure can reach 32Mpa.On the other hand, make the operating noise of this gear pump be down to below 72db.Simultaneously owing to having introduced pressure oil liquid in axle sleeve, make the DU bearing be able to pressure lubrication, friction factor and heating significantly reduce, and have improved the shaft strength situation, significant prolongation the working life of bearing.
2. the side plate runner by respectively arranging respectively at place, arc top, the two ends of side plate, discharge uneven hydraulic coupling, alleviated the contact stress of side plate and gear face, avoided the problem of monolateral heavy wear.
3. by at side plate spraying abrasion-proof layer, reduced gear face and interpleural friction factor, reduced axial leakage amount and frictional force, the side plate durability significantly improves.
4. change the elevated-temperature seal part into the fluorine rubber material, back-up ring changes the Cuprum alloy profiled member into, has extended sealability and the working life of side plate.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is outline drawing of the present utility model;
Fig. 3 is that the A of Fig. 2 is to view;
Fig. 4 is the A-A sectional view of Fig. 1;
Fig. 5 is the partial schematic diagram of Fig. 4;
Fig. 6 is the C-C sectional view of Fig. 5;
Fig. 7 is the B-B sectional view of Fig. 1.
Embodiment
The utility model is described in further detail below in conjunction with drawings and Examples:
As extremely shown in Figure 7 in Fig. 1, this high-pressure gear pump, comprise middle pump body 1, protecgulum 2 and bonnet 3, be provided with eight public attachment holes of mutual correspondence on protecgulum 2, middle pump body 1 and bonnet 3, be provided with for the bearing pin 25 of locating at middle pump body 1 and 2 of protecgulums, protecgulum, middle pump body and bonnet are connected as one by described public attachment hole with the screw 22 with spring washer 21, be equipped with pump housing Sealing 23 between protecgulum 2 and middle pump body 1 and between bonnet 3 and middle pump body 1, described protecgulum 2, bonnet 3 and middle pump body 1 adopt the QT550 grade nodular cast iron to make.Be respectively equipped with oil inlet passage 6 and oil discharge passage 7 on middle pump body 1, be provided with axle sleeve 8, driving gear shaft 4 and passive tooth wheel shaft 5 in this middle pump body, driven gear engagement on driving gear on driving gear shaft and passive tooth wheel shaft, driving gear shaft is provided with flat key 24; Be provided with two blocks of " 8 " font side plates 10 that are used for the shutoff gear face in middle pump body 1, described two blocks of side plates lay respectively at the left and right both ends of the surface of driving gear and driven gear, and be enclosed within on driving gear shaft 4 and passive tooth wheel shaft 5, surface spraying at the sintered copper powder of side plate 10 has hard wear-resistant coating, and the place respectively is provided with respectively side plate runner 20 on arc top, the two ends of side plate 10; Described driving gear shaft 4 and passive tooth wheel shaft 5 are arranged in axle sleeve 8 by DU bearing 9, are provided with elevated-temperature seal part 11 and the back-up ring 12 that the fluorine rubber material is made on the side of conflicting with axle sleeve of described side plate, and back-up ring 12 is the Cuprum alloy profiled member.Be provided with the self-tightening oil seal 14 that spring collar 13 and two planes are close to, the lip limit is outside in the driving gear axis hole of protecgulum 2; All offer two shunting oil ducts 16 that are communicated with fuel-displaced on high-tension side main oil input channel 15 and are communicated with this main oil input channel on the axle sleeve 8 at the left and right two ends of driving gear and driven gear, shunt oil ducts 16 and lead to respectively DU bearing on driving gear shaft and passive tooth wheel shaft for described two; All offer four strip oil circuits on the area of low pressure of the DU bearing on driving gear shaft and passive tooth wheel shaft, this seed oil road is communicated with corresponding shunting oil duct, uses oily high pressure side fluid and flows to DU bearing 9 internal surfaces from the area of low pressure; Described DU bearing 9 is multi-layer compound structure, comprises the steel matrix of outer ring, and the capillary oil circuit 17 on described seed oil route steel matrix consists of with the aperture runner that runs through DU bearing wall thickness 18; Described four strip oil circuits consist of a rectangle pressure area, and four aperture runners 18 on seed oil road are positioned at four angles of this rectangle pressure area.Be equipped with draining road 19 at protecgulum and bonnet, this draining road 19 is communicated with oil inlet passage 6, makes the fluid that flows to DU bearing 9 areas of low pressure flow back to oil inlet passage.
The working principle of said gear pump is: enter driving gear shaft 4, passive tooth wheel shaft 5 the cavity of middle pump body 1 is in-built, and just consisted of a confined space after the both ends of the surface of gear are respectively charged into side plate 10.driving gear on prime mover driven driving gear shaft 4 drives the same modulus that is engaged with, when turning round to periphery with the driven gear of the facewidth, the form of gear tooth engagement place of oil inlet passage 6 one sides progressively is opened into and breaks away from engagement, the cavity volume of profile of tooth this moment engagement place changes from small to big, produced parital vacuum in airtight cavity volume, fluid in fuel tank is entering in pump housing cavity volume through the oil inlet passage 6 of sealing pipeline from middle pump body 1 under atmospheric effect, the teeth groove that is full of fluid rotates the cavity volume place of oil discharge passage 7 one sides that enter middle pump body 1 through gear, bring the teeth groove of fluid to enter again the profile of tooth engagement this moment in rotation, make the cavity volume of oil discharge passage 7 profile of tooth engagement places from large to small, because hydraulic oil has incompressibility, therefore the isometric fluid that brings through teeth groove is forced to discharge, control through the latter linked pipeline of oil discharge passage 7 and control valve and promote the executive component work done, realization is converted into mechanical energy the overall process of hydraulic energy work done, when gear rotated to oil inlet passage 6 one side, the profile of tooth engagement place progressively was opened into again and breaks away from engagement and produce vacuum and oil suction, cycle operation constantly thus, and the pressure oil that produces through gear pump is just continuously through oil discharge passage 31 output works done.Simultaneously, the said gear axle is in the situation that keep existing DU bearing original function, with on high-tension side hydraulic oil warp beam sleeve 8 from main oil input channel 15, shunting oil duct 16 respectively with driving gear shaft and passive tooth wheel shaft on the capillary runner 17 processed of DU bearing 9 low voltage side outer ring steel matrixes link up, input respectively the pressure oil liquid of small flows from four the aperture runners 18 that connect DU bearing wall thickness, consist of the pressure area of rectangular area in the low voltage side of the driving gear diameter of axle and the driven gear diameter of axle.When the gear diameter of axle was pushed to low voltage side by the high pressure side, the high-voltage oil liquid of being introduced by the low voltage side of DU bearing forms pressure span institute balance reduced gear to the distance of low voltage side skew theoretical center, has realized the purpose of the one-sided static pressure of DU bearing.When the facewidth increases, the gear diameter of axle and DU shaft strength value will increase, and can suitably increase the aperture runner and increase radial equilibrium power this moment on four strip oil circuits.
Claims (9)
1. high-pressure gear pump, comprise middle pump body (1), protecgulum (2) and bonnet (3), described protecgulum and bonnet are connected on the both ends of the surface of middle pump body, be respectively equipped with oil inlet passage (6) and oil discharge passage (7) on middle pump body, be provided with axle sleeve (8), driving gear shaft (4) and passive tooth wheel shaft (5) in this middle pump body, the driven gear engagement on the driving gear on driving gear shaft and passive tooth wheel shaft; Be provided with two blocks of side plates (10) that are used for " 8 " font of shutoff gear face in middle pump body, described two blocks of side plates lay respectively at the left and right both ends of the surface of driving gear and driven gear, and are enclosed within on driving gear shaft (4) and passive tooth wheel shaft (5); Described driving gear shaft (4) and passive tooth wheel shaft (5) are arranged in axle sleeve (8) by DU bearing (9), are provided with elevated-temperature seal part (11) and back-up ring (12) on the side of conflicting with axle sleeve of described side plate; Be provided with spring collar (13) and self-tightening oil seal (14) in the driving gear axis hole of protecgulum (2); It is characterized in that: all offer two shunting oil ducts (16) that are communicated with fuel-displaced on high-tension side main oil input channel (15) and are communicated with this main oil input channel on the axle sleeve (8) at the left and right two ends of driving gear and driven gear, shunt oil ducts and lead to respectively DU bearing on driving gear shaft and passive tooth wheel shaft for described two; All offer at least one seed oil road on the area of low pressure of the DU bearing on driving gear shaft and passive tooth wheel shaft, this seed oil road is communicated with corresponding shunting oil duct, uses oily high pressure side fluid and flows to the DU bearing inner surface from the area of low pressure; Described DU bearing is multi-layer compound structure, comprises the steel matrix of outer ring, and the capillary oil circuit (17) on described seed oil route steel matrix and the aperture runner (18) that runs through DU bearing wall thickness consist of; Be equipped with draining road (19) at protecgulum and bonnet, this draining road is communicated with oil inlet passage (6), makes the fluid that flows to DU bearing (9) area of low pressure flow back to oil inlet passage.
2. high-pressure gear pump according to claim 1, it is characterized in that: upward and on the DU bearing (9) on passive tooth wheel shaft (5) be respectively equipped with four strip oil circuits at the DU bearing (9) on described driving gear shaft (4), described four strip oil circuits consist of a rectangle pressure area, and four aperture runners (18) on described seed oil road are positioned at four angles of this rectangle pressure area.
3. high-pressure gear pump according to claim 1 and 2, it is characterized in that: the elevated-temperature seal part (11) on described side plate (10) is made for the fluorine rubber material.
4. high-pressure gear pump according to claim 1 and 2, it is characterized in that: the back-up ring (12) on described side plate (10) is the Cuprum alloy profiled member.
5. high-pressure gear pump according to claim 1 and 2 is characterized in that: the surface spraying at the sintered copper powder of described side plate (10) has hard wear-resistant coating.
6. high-pressure gear pump according to claim 1 and 2 is characterized in that: the place, arc top, two ends at described side plate (10) respectively is provided with respectively side plate runner (20).
7. high-pressure gear pump according to claim 1 and 2, it is characterized in that: be provided with eight public attachment holes of mutual correspondence on described protecgulum (2), middle pump body (1) and bonnet (3), protecgulum, middle pump body and bonnet connected as one by described public attachment hole with the screw (22) of being with spring washer (21).
8. high-pressure gear pump according to claim 1 and 2, is characterized in that: be equipped with pump housing Sealing (23) between protecgulum (2) and middle pump body (1) and between bonnet (3) and middle pump body (1).
9. high-pressure gear pump according to claim 1 and 2 is characterized in that: described protecgulum (2), bonnet (3) and middle pump body (1) adopt the QT550 grade nodular cast iron to make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220657380 CN202926612U (en) | 2012-12-04 | 2012-12-04 | High-pressure gear pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220657380 CN202926612U (en) | 2012-12-04 | 2012-12-04 | High-pressure gear pump |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202926612U true CN202926612U (en) | 2013-05-08 |
Family
ID=48216581
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220657380 Withdrawn - After Issue CN202926612U (en) | 2012-12-04 | 2012-12-04 | High-pressure gear pump |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202926612U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102927002A (en) * | 2012-12-04 | 2013-02-13 | 泸州众大科技液压件有限公司 | High-pressure gear pump |
-
2012
- 2012-12-04 CN CN 201220657380 patent/CN202926612U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102927002A (en) * | 2012-12-04 | 2013-02-13 | 泸州众大科技液压件有限公司 | High-pressure gear pump |
| CN102927002B (en) * | 2012-12-04 | 2015-01-07 | 泸州众大科技液压件有限公司 | High-pressure gear pump |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130508 Effective date of abandoning: 20150107 |
|
| RGAV | Abandon patent right to avoid regrant |