CN202921576U - Battery assembling and sorting system - Google Patents
Battery assembling and sorting system Download PDFInfo
- Publication number
- CN202921576U CN202921576U CN 201220531587 CN201220531587U CN202921576U CN 202921576 U CN202921576 U CN 202921576U CN 201220531587 CN201220531587 CN 201220531587 CN 201220531587 U CN201220531587 U CN 201220531587U CN 202921576 U CN202921576 U CN 202921576U
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Abstract
The utility model discloses a battery assembling and sorting system which comprises a battery capacity test device, a central processor, an inner resistance and voltage test device and an automatic sorting machine, wherein the battery capacity test device is connected with the central processor and is used for testing capacity of a battery; the central processor is connected with the automatic sorting machine and the inner resistance and voltage test device respectively and is used for receiving data information sent by the battery capacity test device and the inner resistance and voltage test device, grading and grouping the battery according to a preset grading and grouping standard and controlling the automatic sorting machine to sort the batteries of the same group; the inner resistance and voltage test device is used for testing inner resistance and voltage of the battery; and the automatic sorting machine is used for sorting the batteries of the same group. By the battery assembling and sorting system, the battery test data can be processed in a standard manner; the sorting accuracy is improved; due to introduction of a software system of the central processor and the automatic sorting machine, the working strength of a worker is reduced, and the working efficiency and the yield of a product are improved; and moreover, the battery assembling and sorting system is favorable for scale production and has a wide application range.
Description
Technical field
The utility model relates to the lithium ion battery production technology, and especially a kind of battery pack partition is selected system.
Background technology
At present, in the grouping pairing process of cylindrical 18650 batteries, at first battery is inserted 256(16 * 16) pallet, carry out volume test by battery capacity test device; After volume test, internal resistance, voltage and the capacity data of battery carried out artificial treatment, according to default stepping standard, the battery in pallet is carried out the capacity stepping; The battery capacity data that after the capacity stepping, aforementioned battery capacity test device drawn are sent to semi-automatic separator, and point out according to the brightness of semi-automatic separator indicator lamp, and the operator selects the battery of same capacity class; The battery of the same capacity class that will pick out again inserts 256 pallets, retest internal resistance, the voltage of battery by internal resistance, voltage test device, according to this test result, the battery of this same capacity class internal resistance, the voltage class by customer requirement divided into groups again, then 256 pallets are reentered into semi-automatic separator will be mutually on the same group battery select; To carry out mounted box after appearance test with Battery pack.
Its operating process is as follows:
Volume test → data processes → carry out the sorting → battery of same capacity class is inserted dish → test internal resistance, voltage → carry out sorting → appearance test → mounted box by semi-automatic separator by semi-automatic separator
In the aforesaid operations flow process of prior art, data after volume test are processed and according to the brightness prompting of semi-automatic separator indicator lamp, battery are selected all through manually completing, subjective factor and error in judgement due to the operating personnel, can not guarantee the accuracy of stepping, for subsequent operation causes a hidden trouble; Simultaneously, battery is repeatedly inserted dish in 256 pallets in whole operating process, repeatedly chosen and turn back to, and causes battery the overstocking of inter process, and efficient is lower.
The utility model content
The purpose of this utility model is to overcome defective of the prior art, a kind of hidden danger that can avoid causing because of the artificial treatment data battery information mistake is provided, reduce simultaneously repeatedly carrying and the operation of battery in the assembly assorting room, thereby avoid battery to overstock, the battery pack partition of increasing work efficiency is selected system.
For addressing the above problem, a kind of battery pack partition of the present utility model is selected system, comprising:
Battery capacity test device is connected with central processing unit, is used for battery is carried out volume test, and the data that test draws are sent to central processing unit;
Central processing unit, be connected with automatic fraction collector and internal resistance, voltage test device respectively, the data message that is used for reception battery capacity test device and internal resistance, voltage test device transmission, and according to default stepping and grouping standard, battery is carried out stepping and grouping, and control automatic fraction collector to selecting with Battery pack;
Internal resistance, voltage test device are used for internal resistance and the voltage of test battery, and the data that test draws are sent to central processing unit;
Automatic fraction collector is used for control according to central processing unit to selecting with Battery pack.
Described central processing unit is PC.
Described battery pack partition selects system to comprise internal resistance, the automatic Test handler of voltage, and described internal resistance, voltage test device and automatic fraction collector are two parts of this internal resistance, the automatic Test handler of voltage.
Use battery pack partition of the present utility model to select the method for system, comprise the following steps:
1) battery capacity test device is tested the some batteries in pallet, draws the battery capacity of every batteries, and capacity data is sent to central processing unit;
2) central processing unit carries out the capacity stepping according to default stepping standard to the some batteries in pallet after receiving capacity data;
3) internal resistance, voltage test device are tested the battery in pallet, draw internal resistance, the voltage of every batteries, and internal resistance, voltage data are sent to central processing unit;
4) central processing unit divides into groups according to the battery of default grouping standard to same capacity class in pallet after receiving internal resistance, voltage data;
5) automatic fraction collector is selected the same Battery pack in pallet.
Adopt battery pack partition of the present utility model to select system, the data of battery testing are processed and are able to standardization, and the accuracy during sorting improves; The reduction manual work intensity that is introduced in of the software systems of central processing unit and automatic fraction collector is increased work efficiency and product quality simultaneously, and is beneficial to scale product, applied range.
Description of drawings
Fig. 1 is the structured flowchart that the utility model battery pack partition is selected system.
Fig. 2 is the flow chart of the utility model battery pack partition choosing method.
The specific embodiment
In order to make those skilled in the art person understand better technical solutions of the utility model, the utility model is described in further detail below in conjunction with drawings and embodiments.
As shown in Figure 1, battery pack partition of the present utility model is selected system, comprising: battery capacity test device, central processing unit, automatic fraction collector and internal resistance and voltage test device.
Wherein, battery capacity test device is connected with central processing unit, is used for battery is carried out volume test, and the data that test draws are sent to central processing unit;
Described central processing unit can be PC, be connected by PORT COM and automatic fraction collector and internal resistance, voltage test device respectively, the data message that is used for reception battery capacity test device and internal resistance, voltage test device transmission, and according to default stepping and grouping standard, battery is carried out stepping and grouping, and control automatic fraction collector to selecting with Battery pack;
Described internal resistance, voltage test device are used for internal resistance and the voltage of test battery, and the data that test draws are sent to central processing unit;
Described automatic fraction collector is used for control according to central processing unit to selecting with Battery pack.
Described internal resistance, voltage test device and automatic fraction collector are two parts of internal resistance, the automatic Test handler of voltage, and this internal resistance, the automatic Test handler of voltage and described battery capacity test device are all existing equipment.
Practical above-mentioned battery pack partition selects system battery to be carried out the method for assembly sorting, comprises the following steps:
1) (256 pallets i.e. this pallet are 16 * 16 arrays distributions cylindrical 18650 batteries to be inserted into 256 pallets, can place 256 cylindrical 18650 batteries) in, this 256 pallet is put into battery capacity test device to be tested some batteries of pallet, draw the battery capacity of every batteries, battery capacity test device is sent to central processing unit with above-mentioned capacity data;
2) after central processing unit receives capacity data, according to default battery capacity stepping standard, the some batteries in 256 pallets are carried out the capacity stepping;
3) 256 pallets are moved in internal resistance, voltage test device, internal resistance, voltage test device are tested the battery in pallet, draw internal resistance, the voltage of every batteries, and internal resistance, voltage data are sent to central processing unit;
4) after central processing unit receives internal resistance, voltage data, according to default internal resistance, voltage grouping standard, the battery of same capacity class in pallet is divided into groups;
5) central processing unit grouping complete after, positional information according to the every batteries in the every Battery pack that is divided, to the automatic fraction collector transmitted signal, controlling automatic fraction collector selects the same Battery pack in each capacity class in 256 pallets, and the battery of each group that will pick out is placed in case separately, to carry out mounted box after appearance test with Battery pack.
Battery pack partition of the present utility model is selected system, the data processing software system of introducing central processing unit and internal resistance, the automatic Test handler of voltage, redesigned new separation operation flow process, by presetting the sorting parameterized template, after the battery capacity test, the automatic import system of capacity data being carried out data processes, manually carry out the processing of data to substitute, improve data accuracy; Introduce internal resistance, the automatic Test handler of voltage in the sorting operation, thus the battery that automatically carries out each class select, substitute semi-automatic separator with this; All class are selected all and are completed by equipment, have substituted the artificial screening in former flow process; Internal resistance simultaneously, the automatic Test handler of voltage carry internal resistance, voltage tester function, realize the on-line synchronous test by internal resistance, voltage test device, after test, battery is by the automatic fraction collector storage of directly dividing into groups to select, thereby avoid causing because of the artificial treatment data in prior art the hidden danger of battery information mistake, reduce repeatedly carrying and the operation of battery in the assembly assorting room in prior art, avoid battery to overstock, increase work efficiency.
The above is only preferred embodiment of the present utility model; should be noted that; for those skilled in the art; under the prerequisite that does not break away from the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (3)
1. a battery pack partition is selected system, it is characterized in that, comprising:
Battery capacity test device is connected with central processing unit, is used for battery is carried out volume test, and the data that test draws are sent to central processing unit;
Central processing unit, be connected with automatic fraction collector and internal resistance, voltage test device respectively, the data message that is used for reception battery capacity test device and internal resistance, voltage test device transmission, and according to default stepping and grouping standard, battery is carried out stepping and grouping, and control automatic fraction collector to selecting with Battery pack;
Internal resistance, voltage test device are used for internal resistance and the voltage of test battery, and the data that test draws are sent to central processing unit;
Automatic fraction collector is used for control according to central processing unit to selecting with Battery pack.
2. battery pack partition as claimed in claim 1 is selected system, it is characterized in that: described central processing unit is PC.
3. battery pack partition as claimed in claim 1 or 2 is selected system, it is characterized in that: described battery pack partition selects system to comprise internal resistance, the automatic Test handler of voltage, and described internal resistance, voltage test device and automatic fraction collector are two parts of this internal resistance, the automatic Test handler of voltage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220531587 CN202921576U (en) | 2012-10-17 | 2012-10-17 | Battery assembling and sorting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220531587 CN202921576U (en) | 2012-10-17 | 2012-10-17 | Battery assembling and sorting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202921576U true CN202921576U (en) | 2013-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220531587 Expired - Lifetime CN202921576U (en) | 2012-10-17 | 2012-10-17 | Battery assembling and sorting system |
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| Country | Link |
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| CN (1) | CN202921576U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102896097A (en) * | 2012-10-17 | 2013-01-30 | 天津力神电池股份有限公司 | Battery grouping and pairing sorting method and system |
| CN103785629A (en) * | 2014-01-13 | 2014-05-14 | 国家电网公司 | Screening grouping method of echelon utilization type lithium batteries |
| CN109444764A (en) * | 2018-03-14 | 2019-03-08 | 刘杰 | A kind of exchange energy type power battery assessment detection method |
| CN113625185A (en) * | 2021-07-23 | 2021-11-09 | 苏州美声电子有限公司 | Automatic screening and grouping system for lithium batteries |
-
2012
- 2012-10-17 CN CN 201220531587 patent/CN202921576U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102896097A (en) * | 2012-10-17 | 2013-01-30 | 天津力神电池股份有限公司 | Battery grouping and pairing sorting method and system |
| CN103785629A (en) * | 2014-01-13 | 2014-05-14 | 国家电网公司 | Screening grouping method of echelon utilization type lithium batteries |
| CN109444764A (en) * | 2018-03-14 | 2019-03-08 | 刘杰 | A kind of exchange energy type power battery assessment detection method |
| CN113625185A (en) * | 2021-07-23 | 2021-11-09 | 苏州美声电子有限公司 | Automatic screening and grouping system for lithium batteries |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130508 |