CN202895007U - Sand-blasting or shot-blasting continuous shot generation device - Google Patents
Sand-blasting or shot-blasting continuous shot generation device Download PDFInfo
- Publication number
- CN202895007U CN202895007U CN 201220592071 CN201220592071U CN202895007U CN 202895007 U CN202895007 U CN 202895007U CN 201220592071 CN201220592071 CN 201220592071 CN 201220592071 U CN201220592071 U CN 201220592071U CN 202895007 U CN202895007 U CN 202895007U
- Authority
- CN
- China
- Prior art keywords
- valve
- tank
- shot
- storing
- work
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model discloses a sand-blasting or shot-blasting continuous shot generation device which comprises an upper storage tank and a lower working tank, wherein the upper ports of the upper storage tank and the lower working tank are respectively provided with an air seal mushroom head; the mushroom heads are connected with an air inlet valve which is arranged on the outer side of the upper storage tank or the lower working tank through an air pipe in the corresponding tank; the air inlet valve is connected with an air pressure device; the lower port of the upper storage tank and the upper port of the lower working tank are sequentially connected with each other through a shot adding valve and a sealing valve; the upper port of the upper storage tank is provided with another shot adding valve and another sealing valve; and the surfaces of the upper storage tank and the lower working tank are provided with exhaust valves, pressure gages and material level meters. A closed-loop control system and a corresponding electromagnetic valve control system are used for regulating a numerical control pressure valve of a shot generation system so as to regulate and stabilize the air pressure of the whole system; and due to control of a stop valve, the sealing valve, a material level meter, an air inlet control valve, an air exhaust control valve and other control components, the functions of automatic shot adding and continuous shot blasting can be realized.
Description
Technical field
The utility model relates to sandblast or shot-blast process field, particularly the continuous bullet generating means that can realize continuous automatic sand blasting or shot-peening in a kind of sandblast or the shot-blast process process.
Background technology
Sandblast and shot-blast process are to adopt various ball material (metal ball material and nonmetal ball material) by compressed-air power, to be ejected into surface of the work, make other attachments of surface of the work obtain cleaning and a kind of technique of surface-treated.And in this process of surface treatment, the flow monitoring of blasting media and control are on one of the most key factor of shot-blast process impact, and the stability of its flow and continuity are even more important certainly.Particularly when the shot-peening processing parts, very important to the continuous processability of machining area.
In present surface processing equipment, during for the sandblast of workpiece or bead, have and adopt the individual layer tank to come medium is pressurizeed, its shortcoming is that the tank body volume is limited, can only intermittently process workpiece.
Summary of the invention
In order to overcome defects, the utility model provides a kind of continuous bullet generating means that can carry out to workpiece continuous sandblast or bead blasted surfaces processing.
The utility model for the technical scheme that solves its technical problem and adopt is: the continuous bullet generating means of a kind of sandblast or shot-peening, comprise tank and the lower tank of a job on the storing, the upper port of the lower tank of tank and work is equipped with the mushroom head of a hermetic seal on the described storing, described mushroom head is connected in tank or the down intake valve in the tank outside of working on the storing by the tracheae in the tank, described intake valve all connects a pneumatic shuttle, be connected with seal valve by adding the ball valve successively between the upper port of the lower tank of the lower port of tank and work on the described storing, the upper port of tank also is provided with and adds ball valve and seal valve on the described storing, and the lower tank surface of tank and work all is equipped with air bleeding valve on the described storing, Pressure gauge and level-sensing device.
As further improvement of the utility model, described pneumatic shuttle comprises a pressure gas bag, and described pressure gas bag connects the intake valve on the tank and the lower tank of work on the storing, and pressure gas is wrapped a plurality of operating valves corresponding with spray gun are set.
As further improvement of the utility model, described pressure gas is wrapped Pressure gauge and safety valve also is installed, and installs a manual ball valve on each operating valve additional.
As further improvement of the utility model, on the lower tank of tank and work safety valve is installed also on the described storing.
As further improvement of the utility model, the upper end of tank is equipped with a level-sensing device on the described storing, and the lower end of tank is equipped with a level-sensing device equally on the described storing, and the lower end of tank is equipped with a level-sensing device under the described work.
As further improvement of the utility model, described ball valve, seal valve, safety valve, intake valve, air bleeding valve and the operating valve of adding is pneumatic control valve, add ball valve, seal valve, safety valve, intake valve, air bleeding valve and operating valve and control above-mentioned valve air inlet and exhaust by battery valve, and connect the external electrical control system.
Operation principle of the present utility model: by the electromagnetic valve controlling system of correspondence, control and regulate the opening and closing of each pneumatic control valve, realize adding in the upper and lower tank body the automatic control of ball material, upper tank is tank on the storing, lower tank is tank under the work used of shot-peening, during work, tank is in pressurization under the work of system, the dried mushroom crown of the lower tank inside suitable for reading of work is risen and is sealed, the ball valve that adds of the lower tank of work cuts out, the seal valve of the lower tank of work also is in closed condition, and system stops to add the ball material to the lower tank of work.At this moment, the lower tank of work enters the shot-peening duty, tank then adds the ball material on the storing, the air bleeding valve of tank carries out the exhaust release on the storing, the dried mushroom head of tank inside suitable for reading falls on the storing, the seal valve of tank is opened on the storing, the ball valve that adds of tank is opened on the storing, the ball material flows under the influence of gravity into tank, when the upper level-sensing device of tank on the storing had detected the ball material, the ball valve that adds of tank cut out on the storing, and the seal valve of tank is closed again on the storing, the intake valve of tank carries out the air inlet pressurization on the storing, and the dried mushroom crown of tank inside suitable for reading is risen and sealed on the storing.When the level-sensing device of tank detects and does not have the ball material under working, open the intake valve of tank under the work, the exhaust valve closure of tank on the while storing, compressed air enters tank on the storing, tank inflation on the storing, pressure raises, until after the pressure of tank and the lower tank of work equated on the storing, the ball valve that adds of the lower tank of work was opened, the seal valve of the lower tank of work is opened again, the effect of dried mushroom head ball material in its deadweight and upper tank of the lower tank inside suitable for reading of work falls, and the ball material that is stored in tank on the storing enters tank under the work.In the whole process that tank feeds in raw material under work, owing to all be in the uniform pressure state in the lower tank of tank and work on the storing, the shot-peening operation can not be subject to a bit impact, ball material on storing in the tank enters under the work behind the tank, closes canister incoming gas valve on the storing, opens tank air bleeding valve on the storing, tank release on the storing, the tank feed inlet is opened once again on the storing, accept to add the ball material, and all add the ball valve and seal valve is closed when system does not need shot-peening.
The beneficial effects of the utility model are:
1, the control system by closed loop, and corresponding electromagnetic valve controlling system are regulated bullet numerical control pressure valve that generation systems disposes, and this valve can carry out digital closed loop to pressure and control the air pressure of modification stability whole system.
2, the bullet generator adopts the double layers of tank body structure, by stop valve, and seal valve, level-sensing device, the air inlet Pneumatic valve, the control of the Control Components such as exhaust Pneumatic valve can realize automatically adding ball, the continuous function of shot-peening.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is tank generalized section under the utility model work;
Fig. 3 is tank generalized section on the utility model storing.
The specific embodiment
In order to deepen understanding of the present utility model, the utility model is described in further detail below in conjunction with embodiment and accompanying drawing, and this embodiment only is used for explaining the utility model, does not consist of the restriction to the utility model protection domain.
Fig. 1-3 has shown a kind of embodiment of the utility model sandblast or the continuous bullet generating means of shot-peening, comprise tank 1 and the lower tank 2 of a job on the storing, the upper port of the lower tank 2 of tank 1 and work is equipped with the mushroom head 3 of a hermetic seal on the described storing, described mushroom head 3 is connected in tank 1 or the down intake valve 4 in tank 2 outsides of working on the storing by the tracheae in the tank, described intake valve 4 all connects a pneumatic shuttle 5, are connected connection with seal valve by adding ball valve 6 successively between the upper port of the lower port of tank 1 and the lower tank 2 of work on the described storing, the upper port of tank 1 also is provided with and adds ball valve 6 and seal valve 7 on the described storing, lower tank 2 surfaces of tank 1 and work all are equipped with air bleeding valve 8 on the described storing, Pressure gauge 9 and level-sensing device 10, described pneumatic shuttle 5 comprises a pressure gas bag 11, intake valve 4 on the described pressure gas bag 11 connection storings on tank 1 and the lower tank 2 of work, and a plurality of operating valves corresponding with spray gun 12 are set on the pressure gas bag 11, Pressure gauge 9 and safety valve 13 also are installed on the described pressure gas bag 11, and install a manual ball valve 14 on each operating valve 12 additional, on the lower tank 2 of tank 1 and work safety valve 13 is installed equally on the described storing, the upper end of tank 1 is equipped with a level-sensing device 10 on the described storing, the lower end of tank 1 is equipped with a level-sensing device 10 equally on the described storing, the lower end of tank 2 is equipped with a level-sensing device 10 under the described work, the described ball valve 6 that adds, seal valve 7, safety valve 15, intake valve 4, air bleeding valve 8 and operating valve 12 are pneumatic control valve, add ball valve 6, seal valve 7, safety valve 15, intake valve 4, air bleeding valve 8 and operating valve 12 are controlled above-mentioned valve air inlet and exhaust by battery valve, and connect the external electrical control system.。
When first device for opening use, at first be the general supply and total gas source switch of opening control, the lower tank 2 of tank 1 and work does not all have the ball material on the storing of shot-peening tank, it all is not have the ball material that the level-sensing device 10 of tank 1 blanking on the level-sensing device 10 of the lower tank 2 of work and the storing detects, present intake valve 4 place's air-suction states of the lower tank 2 of work (seal valve 7 of the lower tank 2 of work and add ball valve 6 all be in closed condition), can add the ball material this moment by manual type in tank, the ball material is recovered to storage bin hopper under the effect of blower fan, below the storage bin hopper and the lower tank of work 2 suitable for reading add ball valve 6(pneumatic ball valve) and the pneumatic dish valve of seal valve 7() also be in opening, the beginning blowing, this moment, the ball material flowed directly into tank 1 on the storing of shot-peening tank, when the lower end of tank on the storing 1 level-sensing device 10 has detected the ball material, tank 1 beginning air inlet on the storing, the lower tank 2 beginning air inlets of work lower tank 2 admission pressures of upper work such as (equate rear) delay time 3 seconds, the seal valve 7 of the lower tank 2 of work is opened (delaying time 3 seconds), the ball valve 6 that adds of the lower tank 2 of work is opened (lower tank 2 mushroom heads of work fall open voluntarily) under the self gravitation effect, tank 2 under the ball material inflow work of tank 1 on the storing, when 1 time material level of tank on the storing detects (delaying time 10 seconds) when not having the ball material, the lower tank 2 of work adds ball valve 6 and closes (delaying time 3 seconds), lower tank 2 seal valves 7 of work are closed (delaying time 3 seconds), delayed time 3 seconds, tank 1 beginning exhaust on the storing, delayed time again 3 seconds, tank 1 adds ball valve 6 and opens on the storing, the ball material is flowing into tank 1 on the storing under the self gravitation effect, when the level-sensing device 10 of 1 upper end of tank on the storing has detected the ball material, level-sensing device 10 transmission of signals, the ball valve 6 that adds of tank 1 cuts out on the storing, stop blowing, then tank 1 seal valve 7 is closed on the storing, can enter the shot-peening state; This equipment is to realize the Automatic continuous shot-peening, so the shot-peening tank is equipped with three level-sensing devices and detects the ball material, realization is to the auto feed of shot-peening tank, its three level-sensing device installation sites are: the level-sensing device of tank 1 upper end on the storing, the lower tank 2 lower end level-sensing devices of tank 1 lower end level-sensing device and work on the storing, in continuous shot-peening process, level-sensing device transmission of signal when tank 2 level-sensing devices detect and do not have the ball material under working, tank 1 beginning air inlet on the storing, tank 1 mushroom head jack-up on the storing, play in the equal situation of tank 2 pressure Deng 1 admission pressure of tank on the storing and work, the mushroom head 3 of the lower tank 2 of work falls under the own wt effect voluntarily, the ball material of tank 1 flows to tank 2 under the work on the storing, when the 1 ball material of tank on the storing falls, the level-sensing device 10 of tank 1 upper end detects when not having the ball material on the storing, level-sensing device 10 transmission of signals, adding ball valve 6 opens, when level-sensing device 10 detections of 1 lower end of tank on the storing do not have the ball material, level-sensing device 10 transmission of signals, tank 1 beginning exhaust on the storing, because the lower tank 2 of work keeps air-suction state always, the mushroom head 3 of the lower tank 2 of work this moment is jack-up voluntarily, tank 1 continues reinforced on the storing, when the level-sensing device 10 of 1 upper end of tank on the storing detects again when the ball material is arranged, level-sensing device 10 transmission of signals add ball valve 6 and close, and stop blowing.
Claims (6)
1. a sandblast or the continuous bullet generating means of shot-peening, it is characterized in that: comprise the lower tank (2) of tank on the storing (1) and a job, the upper port of the lower tank (2) of tank on the described storing (1) and work is equipped with the mushroom head (3) of a hermetic seal, described mushroom head (3) is connected in the intake valve (4) in tank on the storing (1) or the lower tank (2) of the work outside by the tracheae in the tank, described intake valve (4) all connects a pneumatic shuttle (5), be connected 7 by adding ball valve (6) with seal valve successively between the upper port of the lower tank (2) of the lower port of tank on the described storing (1) and work) connect, the upper port of tank on the described storing (1) also is provided with and adds ball valve (6) and seal valve (7), and lower tank (2) surface of tank on the described storing (1) and work all is equipped with air bleeding valve (8), Pressure gauge (9) and level-sensing device (10).
2. the continuous bullet generating means of sandblast according to claim 1 or shot-peening, it is characterized in that: described pneumatic shuttle (5) comprises a pressure gas bag (11), intake valve (4) on described pressure gas bag (11) the connection storing on tank (1) and the lower tank (2) of work, and a plurality of operating valves corresponding with spray gun (12) are set on the pressure gas bag (11).
3. the continuous bullet generating means of sandblast according to claim 2 or shot-peening, it is characterized in that: Pressure gauge (9) and safety valve (13) also are installed on the described pressure gas bag (11), and install a manual ball valve (14) on each operating valve (12) additional.
4. the continuous bullet generating means of sandblast according to claim 1 or shot-peening is characterized in that: on the lower tank (2) of tank on the described storing (1) and work safety valve (13) is installed equally.
5. the continuous bullet generating means of sandblast according to claim 1 or shot-peening, it is characterized in that: the upper end of tank on the described storing (1) is equipped with a level-sensing device (10), the lower end of tank on the described storing (1) is equipped with a level-sensing device (10) equally, and the lower end of tank under the described work (2) is equipped with a level-sensing device (10).
6. according to claim 1, the continuous bullet generating means of 2,3,4 or 5 described sandblasts or shot-peening, it is characterized in that: described ball valve (6), seal valve (7), safety valve (15), intake valve (4), air bleeding valve (8) and the operating valve (12) of adding is pneumatic control valve, add ball valve (6), seal valve (7), safety valve (15), intake valve (4), air bleeding valve (8) and operating valve (12) and all control above-mentioned valve air inlet and exhaust by battery valve, and connect the external electrical control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220592071 CN202895007U (en) | 2012-11-12 | 2012-11-12 | Sand-blasting or shot-blasting continuous shot generation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220592071 CN202895007U (en) | 2012-11-12 | 2012-11-12 | Sand-blasting or shot-blasting continuous shot generation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202895007U true CN202895007U (en) | 2013-04-24 |
Family
ID=48115723
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220592071 Expired - Fee Related CN202895007U (en) | 2012-11-12 | 2012-11-12 | Sand-blasting or shot-blasting continuous shot generation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202895007U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103817606A (en) * | 2014-03-12 | 2014-05-28 | 四川西林石油物资装备有限公司 | Movable sandblasting grinding structure |
| CN104552023A (en) * | 2013-10-17 | 2015-04-29 | 昆山开信机械制造有限公司 | Numerical-control automatic shot blasting system for pipeline inner wall of thin and long steel pipe |
| CN105479348A (en) * | 2016-01-11 | 2016-04-13 | 无锡透平叶片有限公司 | Double-pressure-tank shot generation system in shot blasting device |
| CN106002647A (en) * | 2016-05-27 | 2016-10-12 | 宁波交通工程建设集团有限公司 | Continuous sand blasting machine and operation method thereof |
| CN106002648A (en) * | 2016-08-03 | 2016-10-12 | 上海恩太设备技术有限公司 | Shotblasting generation system special for aviation |
| CN106985080A (en) * | 2017-04-10 | 2017-07-28 | 南京信息工程大学 | Suction-type twin-tub sand-blasting machine |
| CN108705456A (en) * | 2018-06-29 | 2018-10-26 | 深圳聚纵科技有限公司 | sand feeding device |
-
2012
- 2012-11-12 CN CN 201220592071 patent/CN202895007U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104552023A (en) * | 2013-10-17 | 2015-04-29 | 昆山开信机械制造有限公司 | Numerical-control automatic shot blasting system for pipeline inner wall of thin and long steel pipe |
| CN104552023B (en) * | 2013-10-17 | 2017-12-01 | 昆山开信机械制造有限公司 | A kind of elongated steel pipeline inwall numerical control shot-peening automated system |
| CN103817606A (en) * | 2014-03-12 | 2014-05-28 | 四川西林石油物资装备有限公司 | Movable sandblasting grinding structure |
| CN105479348A (en) * | 2016-01-11 | 2016-04-13 | 无锡透平叶片有限公司 | Double-pressure-tank shot generation system in shot blasting device |
| CN106002647A (en) * | 2016-05-27 | 2016-10-12 | 宁波交通工程建设集团有限公司 | Continuous sand blasting machine and operation method thereof |
| CN106002648A (en) * | 2016-08-03 | 2016-10-12 | 上海恩太设备技术有限公司 | Shotblasting generation system special for aviation |
| CN106985080A (en) * | 2017-04-10 | 2017-07-28 | 南京信息工程大学 | Suction-type twin-tub sand-blasting machine |
| CN108705456A (en) * | 2018-06-29 | 2018-10-26 | 深圳聚纵科技有限公司 | sand feeding device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202895007U (en) | Sand-blasting or shot-blasting continuous shot generation device | |
| CN203171447U (en) | Environment-friendly dust-free sand blasting machine | |
| CN2875702Y (en) | High efficiency continuous sand blasting machine | |
| CN103600994A (en) | Pneumatic limestone powder conveying system | |
| CN105397038A (en) | Anti-blocking sand shooting and exhausting mechanism and method | |
| CN106002647B (en) | Continuous type sand-blasting machine and its operating method | |
| CN207593570U (en) | Sand blasting room | |
| CN103978442B (en) | Differential-type abrasive supply device | |
| CN204543895U (en) | A kind of air box impulse bag-type dust remover | |
| CN101531277B (en) | Submerged diaphragm type air cannon | |
| CN107472728B (en) | Pneumatic flow-assistant anti-blocking nozzle | |
| CN105479348A (en) | Double-pressure-tank shot generation system in shot blasting device | |
| CN205465765U (en) | System takes place for two overhead tank shots among grit blasting equipment | |
| CN201841099U (en) | Novel gluing gun | |
| CN210588843U (en) | Sand blasting device and cleaning system | |
| CN103331702A (en) | Sand blasting apparatus for small diameter pipe fitting inner walls | |
| CN203809800U (en) | Safety protection device for natural gas compressor | |
| CN109821678B (en) | Be applied to powder pump of powder spraying production line | |
| CN208007675U (en) | A kind of flat mouth air valve Filling air bag | |
| CN207450297U (en) | Air supporting pulse automatic ration packing machine | |
| CN207838523U (en) | A kind of novel pulse type reverse blowing dust remover | |
| CN105881225A (en) | Pressure sand blasting device for micro-powder sand | |
| CN201277178Y (en) | Gas circuit integrated controller for mining air compressor | |
| CN205765655U (en) | Continuous sandblasting machine | |
| CN2730802Y (en) | Arch breaker |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130424 Termination date: 20181112 |