CN202893752U - Hydraulic cleaning device for pipelines - Google Patents
Hydraulic cleaning device for pipelines Download PDFInfo
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- CN202893752U CN202893752U CN 201220602599 CN201220602599U CN202893752U CN 202893752 U CN202893752 U CN 202893752U CN 201220602599 CN201220602599 CN 201220602599 CN 201220602599 U CN201220602599 U CN 201220602599U CN 202893752 U CN202893752 U CN 202893752U
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Abstract
The utility model relates to a hydraulic cleaning device for pipelines. The device comprises an oil tank, wherein a plurality of oil absorption filters are arranged in the oil tank; each oil absorption filter is connected with an oil outlet valve block through a main oil pump; each main oil pump is connected with a main oil pump motor; a plurality of one-way valves, a plurality of hydraulic pulse devices, a plurality of high pressure test interfaces, a plurality of cleaning oil outlet interfaces, a cleaning system control device and a forward and reverse cleaning control valve are arranged in the oil outlet valve block; each one-way valve is connected with the corresponding main oil pump; the oil tank is connected with an oil return port valve block through parallel oil return filters; a plurality of cleaning oil return port interfaces are arranged in the oil return port valve block; a control cabinet is arranged beside the oil return port valve block; and a carbon-free heating device is also arranged in the oil tank. The device has the advantages of shortening the cleaning time, reducing the cleaning cost and improving the cleaning effect, and realizes intelligent and automatic control of temperature, pressure and flow.
Description
Technical field
The utility model discloses a kind of Novel pipeline hydraulic cleaning device, equipment can be used as detergent line equipment, also can be used as high pressure pressure testing equipment, and can be used as the use of high-pressure hydraulic power station, be widely used in the industries such as boats and ships, marine drilling platform, oil, chemical industry.
Background technology
Boats and ships are in the process of building, form iron rust, welding slag, roll the dirts such as firecoat, greasy dirt at the inwall of pipeline inevitably in pipeline formation, installation, the welding process, if above dirt is not thoroughly removed before the equipment operation, will badly damaged equipment, affect the normal operation of equipment.Generally speaking, shipowner, classification society and equipment vendors all can require shipyard that pipe-line system is gone here and there oil to clean, and the grade that requires to reach them guarantees that device security moves reliably.Domestic shipyard nearly all is to adopt traditional string oil technique to go here and there oil to clean, and goes here and there that oily program is complicated, workload is large, the cycle is longer.At present each large shipyard build the ship total amount all enlarging gradually, under equal hardware condition, only have continuous shortening building berth/dock and construction period under water, improve the demand of repairing Speed of Shipbuilding ability satisfying the market.Want shortening production cycle, improve and repair Speed of Shipbuilding, when the accuracy of detailed design and Production design is made an effort, the more important thing is and to develop new technology, the new technology that adapts to the shipyard develop rapidly, in order to instruct production and construction, cost efficiency on each process procedure, wherein an important link is exactly the pipeline-cleaning before equipment formally comes into operation.
Clean content according to the 8th of CB/T 1102-2008 ship hydraulic system general technical specifications, throwing oil after piping must be gone on board and be installed cleans, and clean and to adopt special equipment with equipment, for the required cleaning flow of the pipeline of different size, and operating temperature and the cleaning performance of fluid all made regulation when cleaning.And along with the shipbuilding industry develop rapidly, require the equipment and technology parameter to improve constantly, control procedure must be simple and accurate, present existing cleaning equipment for pipeline is exported at flow, all there is larger deficiency several aspects such as pressure control, fluid filtering accuracy and temperature control, have not satisfied shipowner's requirement gradually.Present fluid heating is selected heater directly and the mode of fluid heating, is easy to cause the fluid carbonization when oil temperature is too high, and the particle that carbonization produces can pollute fluid, and then has affected cleaning performance.At present, in order to make tube wall reach reasonable cleaning, the following dual mode of main employing: 1, adopt device (artificial or pneumatic) to knock pipeline and produce impact, as adopt manually and knock, then can waste a large amount of manpower and materials, as adopt pneumatic knocking device, owing to knocking frequency and dynamics, knock dress and very easily damage; 2, adopt the solenoid control overflow valve to produce hydraulic impulse, but there is flow loss in overflow valve in the process of pressure accumulation and pressure release, reduced the required flow of pipeline, and produced energy waste.
Summary of the invention
The purpose of this utility model is in order to overcome above deficiency, a kind of novel hydraulic pressure of pipe line cleaning device is provided, this hydraulic pressure of pipe line cleaning device shortens scavenging period, has reduced the cleaning cost, has improved cleaning performance, and has advantages of temperature, pressure, flow quantity intelligent automation control.
The purpose of this utility model is achieved through the following technical solutions: a kind of hydraulic pressure of pipe line cleaning device, comprise fuel tank, be provided with a plurality of oil suction filters in the fuel tank, each oil suction filter all links to each other with oil-out valve piece by main oil pump, each main oil pump all is connected with main oil pump motor, be provided with a plurality of check valves in the oil-out valve piece, a plurality of hydraulic impulse devices, a plurality of high pressure pressure testing interfaces, a plurality of cleaning fluid oil-out interfaces, purging system control device and forward and reverse purge control valve, each check valve is continuous with corresponding main oil pump, fuel tank is connected with oil return opening valve piece by oil return filter in parallel, be provided with a plurality of cleaning fluid oil return opening interfaces in the oil return opening valve piece, oil return opening valve piece is other to be provided with switch board, also is provided with Non-carbonized heater in the fuel tank.
Further improvement of the utility model is: fuel tank is connected with auxiliary oil pump, and auxiliary oil pump is connected with the auxiliary oil pump motor.
Further improvement of the utility model is: a plurality of main oil pumps are in parallel to link to each other, and each main oil pump comprises high-pressure pump, high-capacity pump, variable pump.
Further improvement of the utility model is: Non-carbonized heater comprises heat pipe; be provided with thermal resistance wire and quartz sand in the heat pipe; the outer surface of heat pipe is provided with radiating fin; one end of heat pipe is sealed end; the other end of heat pipe is connected with mounting flange; mounting flange is connected with protective cover, is provided with the terminals that communicate with thermal resistance wire in the protective cover, and terminals are fixed on the mounting flange.
Further improvement of the utility model is: each hydraulic impulse device comprises body, be provided with spool in the body, the first control oil duct and the second control oil duct, the first control oil duct and the second control oil duct place respectively the both sides of described spool, be provided with the first damper between the first control oil duct and the body, the second control oil duct communicates with oil-out on the body, the body top is provided with pilot valve, be provided with spring cavity in the pilot valve, be provided with cone valve in the spring cavity, cover has pressure spring on the cone valve, spring cavity is provided with the second damper near in the passage of body, and the pilot valve top is provided with solenoid directional control valve.
The utility model compared with prior art has the following advantages:
1, takes the mode fuel feeding of many main pump parallel connections, main oil pump comprises high-pressure pump, high-capacity pump, variable pump, main oil pump can use separately, also can many parallel connections use, satisfy the needed pressure of all size pipeline-cleaning, traffic demand, solved the in the past defective of equipment flow, pressure unification.
2, flow rate pressure Based Intelligent Control: switch board customization intelligent chip, after switch board display floater input flow rate, pressure ginseng, equipment will be adjusted oil pump output flow and pressure, reach the optimal clean state.
3, temperature intelligent control: switch board customization intelligent chip, after the switch board display floater is set operating temperature range, equipment will be controlled heater, cooling device, automatically temperature will be controlled in the operating temperature range of setting, and whole control procedure realizes intelligent automation.
4, use latest model Non-carbonized heat protocol, can guarantee in heating process, the fuel tank inner fluid carbonization phenomenon can not occur, has avoided the pipeline secondary pollution phenomenon that the fluid carbonization causes in the cleaning process, and can carry out the maintenance work of heater in the oil-overflow situation of fuel tank.
5, adopt novel hydraulic pulse function device, make fluid in the pulse of the inner generation of pipeline full flow, realize lossless Oil shocking, be used for impacting the tube wall foreign material, shorten scavenging period, strengthen cleaning performance.
6, the equipment valve member carries out modularized design, set out hydraulic fluid port valve piece at oil-out, check valve has been installed, pressure regulator valve, reversal valve, the full flow pulse valve, direction switch valve, manometer, and be provided with oil-out pipeline connecting interface, and high pressure pressure testing interface, valve piece inside by pipeline with these valve member UNICOMs; Oil return opening arranges oil return opening valve piece, safety valve, oil return opening pipeline connecting interface has been installed, manometer, thermometric instrument; By control oil-out valve piece and oil return opening valve piece, equipment can clean individual system, also can carry out simultaneously the cleaning of a plurality of systems; By control oil-out valve piece and oil return opening valve piece, equipment can the forward detergent line, also can the direction detergent line; By control oil-out valve piece, equipment can be exported high pressure pressure testing oil, and in conjunction with oil return opening valve piece, equipment can be used as hydraulic power station and uses.
7, equipment configures forward and reverse purge control valve, during detergent line, can clean by forward, also can direction clean;
8, equipment uses oil return filter in parallel, can be under stopped status not renew cartridge more, shortened the cleaning frequency, improve cleaning efficiency, the high filtering precision of filter core can reach 1um, guarantees that the pipeline-cleaning effect reaches NAS more than 5 grades.
Description of drawings:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of hydraulic impulse device;
Fig. 3 is the structural representation of Non-carbonized heater;
Number in the figure: 1-fuel tank; 2-oil suction filter; the 3-main oil pump; 4-oil-out valve piece; the 5-main oil pump motor; the 6-check valve; 7-hydraulic impulse device; 8-high pressure pressure testing interface; 9-cleans fluid oil-out interface; 10-purging system control device; the forward and reverse purge control valve of 11-; 12-oil return filter in parallel; 13-oil return opening valve piece; 14-cleans fluid oil return opening interface; the 15-switch board; the 16-Non-carbonized heater; the 17-auxiliary oil pump; 18-auxiliary oil pump motor; the 19-heat pipe; the 20-thermal resistance wire; 21-quartz sand; the 22-radiating fin; the 23-mounting flange; the 24-protective cover; the 25-terminals; the 26-body; the 27-spool; 28.1-the first control oil duct; 28.2-the second control oil duct; 29-the first damper; the 30-oil-out; the 31-pilot valve; the 32-spring cavity; the 33-cone valve; the 34-pressure spring; 35-the second damper; the 36-solenoid directional control valve.
The specific embodiment:
In order to deepen understanding of the present utility model, the utility model is described in further detail below in conjunction with embodiment and accompanying drawing, and this embodiment only is used for explaining the utility model, does not consist of the restriction to the utility model protection domain.
Show the specific embodiment of a kind of hydraulic pressure of pipe line cleaning device of the utility model such as Fig. 1, comprise fuel tank 1, be provided with a plurality of oil suction filters 2 in the fuel tank 1, each oil suction filter 2 all links to each other with oil-out valve piece 4 by main oil pump 3, each main oil pump 3 all is connected with main oil pump motor 5, be provided with a plurality of check valves 6 in the oil-out valve piece 4, a plurality of hydraulic impulse devices 7, a plurality of high pressure pressure testing interfaces 8, a plurality of cleaning fluid oil-out interfaces 9, purging system control device 10 and forward and reverse purge control valve 11, each check valve 6 is continuous with corresponding main oil pump 3, fuel tank 1 is connected with oil return opening valve piece 13 by oil return filter 12 in parallel, be provided with a plurality of cleaning fluid oil return opening interfaces 14 in the oil return opening valve piece 13, oil return opening valve piece 13 sides are provided with switch board 15, also are provided with Non-carbonized heater 16 in the fuel tank 1.Fuel tank 1 is connected with auxiliary oil pump 17, and auxiliary oil pump 17 is connected with auxiliary oil pump motor 18.A plurality of 3 in parallel linking to each other of main oil pump, each main oil pump 3 comprises high-pressure pump, high-capacity pump, variable pump.
As shown in Figure 3, Non-carbonized heater 16 comprises heat pipe 19, is provided with thermal resistance wire 20 and quartz sand 21 in the heat pipe 19, thermal resistance wire is inserted in the heat pipe, and the guide inside heat pipe is filled quartz sand, the inner quartz sand of filling of heat pipe, the heat transference efficiency between raising thermal resistance wire and the heat pipe; Thermal resistance wire is installed in the heat pipe, does not directly contact with fluid during heating, effectively avoids the fluid carbonization; The outer surface of heat pipe 19 is provided with radiating fin 22, effectively reduces the heater surfaces load, has improved the thermal efficiency, and has effectively avoided the fluid carbonization; One end of heat pipe 19 is sealed end, and the other end of heat pipe 19 is connected with mounting flange 23, and mounting flange 23 is connected with protective cover 24, is provided with the terminals 25 that communicate with thermal resistance wire 20 in the protective cover 24, and terminals 25 are fixed on the mounting flange 23.
As shown in Figure 2, each hydraulic impulse device 7 comprises body 26, be provided with spool 27 in the body 26, the first control oil duct 28.1 and the second control oil duct 28.2, the first control oil duct 28.1 and the second control oil duct 28.2 place respectively the both sides of spool 27, be provided with the first damper 29 between the first control oil duct 28.1 and the body 26, the second control oil duct 28.2 communicates with oil-out 30 on the body 26, body 26 tops are provided with pilot valve 31, be provided with spring cavity 32 in the pilot valve 31, be provided with cone valve 33 in the spring cavity 32, cover has pressure spring 34 on the cone valve 33, and spring cavity 32 is provided with the second damper 35 near in the passage of body 26, and pilot valve 31 tops are provided with solenoid directional control valve 36.
The utility model is taked the mode fuel feeding of many main pump parallel connections, main oil pump comprises high-pressure pump, high-capacity pump, variable pump, main oil pump can use separately, also can many parallel connections use, satisfy the needed pressure of all size pipeline-cleaning, traffic demand, solved the in the past defective of equipment flow, pressure unification.The flow rate pressure Based Intelligent Control, switch board customization intelligent chip, after switch board display floater input flow rate, pressure ginseng, equipment will be adjusted oil pump output flow and pressure, reach the optimal clean state.Temperature intelligent control, switch board customization intelligent chip, after the switch board display floater is set operating temperature range, equipment will be controlled heater, cooling device, automatically temperature is controlled in the operating temperature range of setting, whole control procedure realizes intelligent automation.Use latest model Non-carbonized heat protocol, can guarantee in heating process, the fuel tank inner fluid carbonization phenomenon can not occur, has avoided the pipeline secondary pollution phenomenon that the fluid carbonization causes in the cleaning process, and can carry out the maintenance work of heater in the oil-overflow situation of fuel tank.When detergent line, can the hydraulic impulse valve be installed at pipeline, come the pressure of control piper inside to rise rapidly or descend by this valve, at the inner Oil shocking that produces of pipeline, to reach better cleaning performance.At first, the hydraulic impulse valve is connected in the pipeline, by adjusting pilot valve, can sets the highest pressure accumulation value of pulse valve; When solenoid directional control valve 36 cuts out, this moment spool 27 bottom pressurizeds, and under the effect of spool upper springs, pressure constantly rises, the pulse valve pressure accumulation, when solenoid directional control valve 36 is opened, spool 27 tops are by solenoid directional control valve 36 passages, the spring cavity 32 of pilot valve 31, the oily passage 28.2 of the second control communicates with oil-out 30, spool 27 is very fast because the pressure-acting rising, the pulse valve pressure release, so just can be at the inner pressure pulse that produces of pipeline, and control the highest pressure accumulation value by the shut-in time of control magnetic valve, control the cycle that produces hydraulic impulse by the opening time of control magnetic valve.When the hydraulic impulse valve will export when directly being connected to fuel tank, can make conventional overflow valve uses, when fluid enters oil-in, through the first damper 29, the first control oil duct 28.1 enters pilot valve 31, and enter spool 27 tops through the second damper 35, when pressure sets value above the pressure spring 34 in the pilot valve 31, spool 27 tops are by the second damper 35, spring cavity 32 in the pilot valve 31, the second control oil duct 28.2 is identical with oil-out 30, spool 27 rises, whole pipeline is in the pressure release state and adopts novel hydraulic pulse function device, make fluid in the pulse of the inner generation of pipeline full flow, realize lossless Oil shocking, be used for impacting the tube wall foreign material, shorten scavenging period, strengthen cleaning performance.The equipment valve member carries out modularized design, set out hydraulic fluid port valve piece at oil-out, check valve has been installed, pressure regulator valve, reversal valve, the full flow pulse valve, direction switch valve, manometer, and be provided with oil-out pipeline connecting interface, and high pressure pressure testing interface, valve piece inside by pipeline with these valve member UNICOMs; Oil return opening arranges oil return opening valve piece, safety valve, oil return opening pipeline connecting interface has been installed, manometer, thermometric instrument; By control oil-out valve piece and oil return opening valve piece, equipment can clean individual system, also can carry out simultaneously the cleaning of a plurality of systems; By control oil-out valve piece and oil return opening valve piece, equipment can the forward detergent line, also can the direction detergent line; By control oil-out valve piece, equipment can be exported high pressure pressure testing oil, and in conjunction with oil return opening valve piece, equipment can be used as hydraulic power station and uses.Equipment uses oil return filter in parallel, can be under stopped status not renew cartridge more, shortened the cleaning frequency, improve cleaning efficiency, the high filtering precision of filter core can reach 1um, guarantees that the pipeline-cleaning effect reaches NAS more than 5 grades.
Claims (5)
1. hydraulic pressure of pipe line cleaning device, comprise fuel tank (1), it is characterized in that: be provided with a plurality of oil suction filters (2) in the described fuel tank (1), each described oil suction filter (2) all links to each other with oil-out valve piece (4) by main oil pump (3), each described main oil pump (3) all is connected with main oil pump motor (5), be provided with a plurality of check valves (6) in the described oil-out valve piece (4), a plurality of hydraulic impulse devices (7), a plurality of high pressure pressure testing interfaces (8), a plurality of cleaning fluid oil-out interfaces (9), purging system control device (10) and forward and reverse purge control valve (11), each described check valve (6) is continuous with corresponding described main oil pump (3), described fuel tank (1) is connected with oil return opening valve piece (13) by oil return filter in parallel (12), be provided with a plurality of cleaning fluid oil return opening interfaces (14) in the described oil return opening valve piece (13), described oil return opening valve piece (13) is other to be provided with switch board (15), also is provided with Non-carbonized heater (16) in the described fuel tank (1).
2. described hydraulic pressure of pipe line cleaning device according to claim 1, it is characterized in that: described fuel tank (1) is connected with auxiliary oil pump (17), and described auxiliary oil pump (17) is connected with auxiliary oil pump motor (18).
3. described hydraulic pressure of pipe line cleaning device according to claim 1, it is characterized in that: a plurality of described main oil pumps (3) are in parallel to link to each other, and each described main oil pump (3) comprises high-pressure pump, high-capacity pump, variable pump.
4. described hydraulic pressure of pipe line cleaning device according to claim 1; it is characterized in that: described Non-carbonized heater (16) comprises heat pipe (19); be provided with thermal resistance wire (20) and quartz sand (21) in the described heat pipe (19); the outer surface of described heat pipe (19) is provided with radiating fin (22); one end of described heat pipe (19) is sealed end; the other end of described heat pipe (19) is connected with mounting flange (23); described mounting flange (23) is connected with protective cover (24); be provided with the terminals (25) that communicate with described thermal resistance wire (20) in the described protective cover (24), described terminals (25) are fixed on the described mounting flange (23).
5. described hydraulic pressure of pipe line cleaning device according to claim 1, it is characterized in that: each described hydraulic impulse device (7) comprises body (26), be provided with spool (27) in the described body (26), the first control oil duct (28.1) and the second control oil duct (28.2), described the first control oil duct (28.1) and described the second control oil duct (28.2) place respectively the both sides of described spool (27), be provided with the first damper (29) between described the first control oil duct (28.1) and the described body (26), described the second control oil duct (28.2) communicates with oil-out (30) on the described body (26), described body (26) top is provided with pilot valve (31), be provided with spring cavity (32) in the described pilot valve (31), be provided with cone valve (33) in the described spring cavity (32), the upper cover of described cone valve (33) has pressure spring (34), described spring cavity (32) is provided with the second damper (35) near in the passage of described body (26), and described pilot valve (31) top is provided with solenoid directional control valve (36).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220602599 CN202893752U (en) | 2012-11-15 | 2012-11-15 | Hydraulic cleaning device for pipelines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220602599 CN202893752U (en) | 2012-11-15 | 2012-11-15 | Hydraulic cleaning device for pipelines |
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| Publication Number | Publication Date |
|---|---|
| CN202893752U true CN202893752U (en) | 2013-04-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220602599 Expired - Lifetime CN202893752U (en) | 2012-11-15 | 2012-11-15 | Hydraulic cleaning device for pipelines |
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| CN (1) | CN202893752U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102909199A (en) * | 2012-11-15 | 2013-02-06 | 南通海狮船舶机械有限公司 | Pipeline hydraulic cleaning device |
| CN103691706A (en) * | 2013-12-13 | 2014-04-02 | 麦格瑞冶金工程技术（北京）有限公司 | Multifunctional hydraulic washing system |
| CN109692855A (en) * | 2018-12-28 | 2019-04-30 | 扬帆集团股份有限公司 | High temperature cooling system of fresh water string hydraulic art |
| CN110420939A (en) * | 2019-08-02 | 2019-11-08 | 新大洋造船有限公司 | Pipeline throws oily cleaning device |
| CN114932122A (en) * | 2022-05-31 | 2022-08-23 | 中国二十二冶集团有限公司 | Device for flushing hydraulic system and thin oil system of vertical mill and flushing method |
-
2012
- 2012-11-15 CN CN 201220602599 patent/CN202893752U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102909199A (en) * | 2012-11-15 | 2013-02-06 | 南通海狮船舶机械有限公司 | Pipeline hydraulic cleaning device |
| CN102909199B (en) * | 2012-11-15 | 2014-11-19 | 南通海狮船舶机械有限公司 | Pipeline hydraulic cleaning device |
| CN103691706A (en) * | 2013-12-13 | 2014-04-02 | 麦格瑞冶金工程技术（北京）有限公司 | Multifunctional hydraulic washing system |
| CN103691706B (en) * | 2013-12-13 | 2016-02-10 | 麦格瑞冶金工程技术（北京）有限公司 | A kind of multifunction hydraulic rinse-system |
| CN109692855A (en) * | 2018-12-28 | 2019-04-30 | 扬帆集团股份有限公司 | High temperature cooling system of fresh water string hydraulic art |
| CN110420939A (en) * | 2019-08-02 | 2019-11-08 | 新大洋造船有限公司 | Pipeline throws oily cleaning device |
| CN114932122A (en) * | 2022-05-31 | 2022-08-23 | 中国二十二冶集团有限公司 | Device for flushing hydraulic system and thin oil system of vertical mill and flushing method |
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Granted publication date: 20130424 |
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| CX01 | Expiry of patent term |