CN202846253U - Composite trace of lubricant cooling system - Google Patents
Composite trace of lubricant cooling system Download PDFInfo
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- CN202846253U CN202846253U CN 201220470665 CN201220470665U CN202846253U CN 202846253 U CN202846253 U CN 202846253U CN 201220470665 CN201220470665 CN 201220470665 CN 201220470665 U CN201220470665 U CN 201220470665U CN 202846253 U CN202846253 U CN 202846253U
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Abstract
The utility model discloses a composite trace of lubricant cooling system which comprises an air inlet, an air pipe, a frequency controller, an oil cup, a pneumatic precise filing pump, an air flow adjusting knob, a composite effuser, a composite spray regulating valve, a water flow adjusting knob, a high-pressure water storage tank, a oil tube, and a water pipe. The air inlet, an air filter valve, the frequency controller, the pneumatic precise filing pump are communicated with each other through a first air pipe sequentially. The pneumatic precise filing pump is communicated with the composite spray regulating valve through the oil pipe and the oil cup. The air inlet is communicated with the air flow adjusting knob and the composite spray regulating valve through a second air pipe. The air inlet is communicated with a filter pressure regulating valve and the high pressure water storage tank through a third air pipe. The high pressure water storage tank is communicated with the water flow adjusting knob and the composite spray regulating valve through the water pipe. The composite spray regulating valve is communicated with the composite effuser. The device minimal quantities of vegetal cutting fluid are sprayed to process area through the high pressure gas. The effect of cooling cutters is better. The composite trace of lubricant cooling system is more environment-friendly.
Description
Technical field
The utility model relates to the cooling system in the mechanical processing process, relates in particular to the system of cooling cutting apparatus.
Background technology
The traditional mode of production manufacture field is to adopt pure water or pure oil cast cooling method to the cooling of cutting apparatus.This method has following shortcoming:
1, in the High-speed machining process, traditional Cutting Process can produce a large amount of particulate mist of oils, and these inhalable particles directly affect staff's health; Safeguard, record, file and follow existing plan regulation, make numerous cutting fluids use merchant's cost to escalate.2, during high-speed cutting, produce centrifugal high speed, high pressure draught around the cutter of High Rotation Speed, cutting fluid is produced huge centrifugal force, conventional cutting fluid and processing mode are difficult to enter machining area.Even the part cutting fluid can overcome the centrifugal force that the cutter High Rotation Speed produces, arrive once in a while the cutting blade, the moisture of cutting fluid inside flash evapn before the blade that does not arrive under the condition of high temperature, do not have the effect of cooling, and the liquid of evaporation forms the stratiform vaporization, and this vaporization layer separates heated surface with cooling medium, can not get cooling off preferably, so the liquid castable cooling only is that convection current and conduction are worked, heat-sinking capability is limited.The temperature fluctuation that produces when 3, blade cuts out clearly, rotation along with cutter, anxious strong cooling when blade cuts out, then when incision, heated rapidly again, although add the circulation that man-hour, heating and cooling also can occur dried, but temperature fluctuation is larger when cutting fluid is arranged, and the thermal shock meeting of ensuing produces stress at blade and also can break prematurely.
The utility model content
Problem to be solved in the utility model is: a kind of compound micro lubricating cooling system is provided, not only can reaches good cooling and lubricating effect, and the protection cutting tool, and environment is more friendly, can avoid traditional cooling means to the harm of health.
For overcoming the above problems, the utility model by the following technical solutions:
Compound micro lubricating cooling system comprises air intake, air filtration valve, tracheae, frequency controller, lubricating cup, Pneumatic precision filling pump, tolerance adjustment knob, Composite Nozzle, combined mist control valve, water yield adjusting knob, filters pressure regulator valve, high pressure water tank, oil pipe, water pipe; Described tracheae comprises first via tracheae, the second road tracheae, Third Road tracheae, described air intake, air filtration valve, frequency controller, Pneumatic precision filling pump are communicated with successively by first via tracheae, and described Pneumatic precision filling pump also is communicated with lubricating cup, combined mist control valve respectively by oil pipe; Described air intake also is communicated with tolerance adjustment knob, combined mist control valve successively by the second road tracheae; Described air intake also is communicated with filtration pressure regulator valve, high pressure water tank successively by the Third Road tracheae, and described high pressure water tank is communicated with water yield adjusting knob, combined mist control valve successively by water pipe, and described combined mist control valve is communicated with Composite Nozzle.
Described air intake is connected with first via tracheae, the second road tracheae, Third Road tracheae respectively by three-way connection; Between described air intake and first via tracheae, the second road tracheae, the Third Road tracheae magnetic valve is set also.
Described tolerance is adjusted knob and is arranged on the combined mist control valve.
Described Pneumatic precision filling pump also connects oil exit pipe, has draining valve on the described oil exit pipe.
Described high pressure water tank bottom arranges liquid level lower limit inductor, and described high pressure water tank top arranges relief valve, and described high pressure water tank bottom also connects drainpipe, has draining valve on the described drainpipe; Also has the liquid level display tube on the described high pressure water tank exterior side wall.
Operation principle: its principle mainly is to enter in the middle of three minutes bronchuses via the gas access by gases at high pressure, by tracheae gases at high pressure are introduced water and impurity in the air filtration valve filtered air, then becoming air pulse by frequency controller drives the Pneumatic precision filling pump vegetable oil in the middle of the lubricating cup is outputed in the middle of the combined mist control valve with several milliliters to tens milliliters amount per hour by the Pneumatic precision filling pump, mix with gases at high pressure and water by Composite Nozzle again, form the compound oil spray painting and be mapped to machining area.This equipment mixes formation profit combined mist by highly lubricated plant cutting oil and water conservancy with high pressure draught, is ejected into the machine tooling zone, realizes the Cooling and Lubricator effect of machining tool and part to be processed.This equipment can be used in lathe machining center, milling machine machining center, numerically control grinder, internal and external grinding machine etc.
The utlity model has following beneficial effect:
This equipment arrives machining area with the vegetalitas cutting fluid of trace by spraying high-pressure gas, this product improvement the situation of simple oil spray, in the middle of mist of oil, added water as auxiliary cooling agent, use first oil film attached water principle, make the cutter cooling effect better, and more be not easy to permeate in the middle of the air than simple mist of oil situation, environment is more friendly.The mode cooling device of this product by micro lubricating, this kind mode is ejected into the processing district with the mixture of gas-liquid two-phase fluid in the mode of high-pressure atomization, and the generating gasification phase transformation under the high temperature action of cutting region of the particle particle of atomizing absorbs a large amount of heat in metal cuttings.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment.
Among the figure: 1, air intake; 2, magnetic valve; 3, air filtration valve; 4, frequency controller; 5, lubricating cup; 7, Pneumatic precision filling pump; 8, tolerance is adjusted knob; 9, Composite Nozzle; 10, combined mist control valve; 11, water yield adjusting knob; 12, first via tracheae; 13, filter pressure regulator valve; 14, relief valve; 15, high pressure water tank; 16, liquid level display tube; 18, drainpipe; 20, water pipe; 21, draining valve; 22, draining valve; 24, oil pipe; 25, liquid level lower limit inductor; 26, oil exit pipe; 27, the second road tracheae; 28, Third Road tracheae.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further specified.Those skilled in the art should know that present embodiment only is used for the explanation the technical solution of the utility model, does not limit its protection domain and lie in.
As shown in Figure 1: compound micro lubricating cooling system comprises air intake 1, air filtration valve 3, tracheae, frequency controller 4, lubricating cup 5, Pneumatic precision filling pump 7, tolerance adjustment knob 8, Composite Nozzle 9, combined mist control valve 10, water yield adjusting knob 11, filters pressure regulator valve 13, high pressure water tank 15, oil pipe 24, water pipe 20; Described tracheae comprises first via tracheae 12, the second road tracheae 27, Third Road tracheae 28, described air intake 1, air filtration valve 3, frequency controller 4, Pneumatic precision filling pump 7 are communicated with successively by first via tracheae 12, and described Pneumatic precision filling pump 7 also is communicated with lubricating cup 5, combined mist control valve 10 respectively by oil pipe 24; Described air intake 1 also is communicated with tolerance adjustment knob 8, combined mist control valve 10 successively by the second road tracheae 27; Described air intake 1 also is communicated with filtration pressure regulator valve 3, high pressure water tank 15 successively by Third Road tracheae 28, described high pressure water tank 15 is communicated with water yield adjusting knob 11, combined mist control valve 10 successively by water pipe 20, and described combined mist control valve 10 is communicated with Composite Nozzle 9.
Described air intake 1 is connected with first via tracheae 12, the second road tracheae 27, Third Road tracheae 28 respectively by three-way connection; Between described air intake 1 and first via tracheae 12, the second road tracheae 27, the Third Road tracheae 28 magnetic valve 2 is set also.
Described tolerance is adjusted knob 8 and is arranged on the combined mist control valve 10.
Described Pneumatic precision filling pump 7 also connects oil exit pipe 26, has draining valve 22 on the described oil exit pipe 26.
Described high pressure water tank 15 bottoms arrange liquid level lower limit inductor 25, and described high pressure water tank 15 tops arrange relief valve 14, and described high pressure water tank 15 bottoms also connect drainpipe 18, have draining valve 21 on the described drainpipe 18; Also has liquid level display tube 16 on described high pressure water tank 15 exterior side wall.
Enter in the middle of three minutes bronchuses via gas access 1 by gases at high pressure, by first via tracheae 12 gases at high pressure are introduced water and impurity in air filtration valve 3 filtered airs, then becoming air pulse by frequency controller 4 drives Pneumatic precision filling pump 7 vegetable oil in the middle of the lubricating cup 5 is outputed in the middle of the combined mist control valve 10 with several milliliters to tens milliliters amount per hour by Pneumatic precision filling pump 7, mix with gases at high pressure and water by Composite Nozzle 9 again, form the compound oil spray painting and be mapped to machining area.
The utility model is not limited to the above-mentioned specific embodiment; the according to the above description announcement of book and guidance; the utility model those skilled in the art also can carry out suitable change and modification to above-mentioned embodiment, and its change also should fall into the protection domain of claim of the present utility model.In addition, although used some specific terms in this specification, these terms do not consist of any restriction to the utility model just for convenience of description.
Claims (5)
1. compound micro lubricating cooling system is characterized in that: comprise air intake, air filtration valve, tracheae, frequency controller, lubricating cup, Pneumatic precision filling pump, tolerance adjustment knob, Composite Nozzle, combined mist control valve, water yield adjusting knob, filter pressure regulator valve, high pressure water tank, oil pipe, water pipe; Described tracheae comprises first via tracheae, the second road tracheae, Third Road tracheae, described air intake, air filtration valve, frequency controller, Pneumatic precision filling pump are communicated with successively by first via tracheae, and described Pneumatic precision filling pump also is communicated with lubricating cup, combined mist control valve respectively by oil pipe; Described air intake also is communicated with tolerance adjustment knob, combined mist control valve successively by the second road tracheae; Described air intake also is communicated with filtration pressure regulator valve, high pressure water tank successively by the Third Road tracheae, and described high pressure water tank is communicated with water yield adjusting knob, combined mist control valve successively by water pipe, and described combined mist control valve is communicated with Composite Nozzle.
2. compound micro lubricating cooling system according to claim 1, it is characterized in that: described air intake is connected with first via tracheae, the second road tracheae, Third Road tracheae respectively by three-way connection; Between described air intake and first via tracheae, the second road tracheae, the Third Road tracheae magnetic valve is set also.
3. compound micro lubricating cooling system according to claim 1 is characterized in that: described tolerance is adjusted knob and is arranged on the combined mist control valve.
4. compound micro lubricating cooling system according to claim 1, it is characterized in that: described Pneumatic precision filling pump also connects oil exit pipe, has draining valve on the described oil exit pipe.
5. compound micro lubricating cooling system according to claim 1, it is characterized in that: described high pressure water tank bottom arranges liquid level lower limit inductor, described high pressure water tank top arranges relief valve, and described high pressure water tank bottom also connects drainpipe, has draining valve on the described drainpipe; Also has the liquid level display tube on the described high pressure water tank exterior side wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220470665 CN202846253U (en) | 2012-09-14 | 2012-09-14 | Composite trace of lubricant cooling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220470665 CN202846253U (en) | 2012-09-14 | 2012-09-14 | Composite trace of lubricant cooling system |
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| Publication Number | Publication Date |
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| CN202846253U true CN202846253U (en) | 2013-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201220470665 Expired - Fee Related CN202846253U (en) | 2012-09-14 | 2012-09-14 | Composite trace of lubricant cooling system |
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| CN (1) | CN202846253U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103286629A (en) * | 2013-05-14 | 2013-09-11 | 南京航空航天大学 | Method and device for forming high-pressure and low-temperature jet flow by cutting coolant |
| CN103286630A (en) * | 2013-06-19 | 2013-09-11 | 杨伦 | Low-temperature atomizing air cooler and achieving method thereof |
| CN103551915A (en) * | 2013-10-23 | 2014-02-05 | 陈建军 | Near-dry cutting supersonic jet apparatus and control method thereof |
| CN103722447A (en) * | 2014-01-10 | 2014-04-16 | 上海金兆节能科技有限公司 | Oil water gas three-phase energy-saving minimal quantity lubrication system |
| CN103822073A (en) * | 2014-02-24 | 2014-05-28 | 湖南有色重机工程机械有限公司 | Lubricating dust removing device used for drilling machine |
| CN103831664A (en) * | 2014-02-21 | 2014-06-04 | 中国人民解放军海军航空工程学院 | Tool box for pneumatic cutting lubrication and method for calibrating and adjusting supply quantity |
| CN106064325A (en) * | 2016-06-08 | 2016-11-02 | 上海金兆节能科技有限公司 | Electrolytic water oil gas three-phase energy-saving micro-lubricating cooling system |
| CN106493606A (en) * | 2017-01-12 | 2017-03-15 | 台州力聚自动化科技有限公司 | A kind of lathe cools down micro- lubricating arrangement |
| CN107755742A (en) * | 2017-11-20 | 2018-03-06 | 广东工业大学 | A kind of substrate cooling processing unit (plant) and processing method |
-
2012
- 2012-09-14 CN CN 201220470665 patent/CN202846253U/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103286629A (en) * | 2013-05-14 | 2013-09-11 | 南京航空航天大学 | Method and device for forming high-pressure and low-temperature jet flow by cutting coolant |
| CN103286630A (en) * | 2013-06-19 | 2013-09-11 | 杨伦 | Low-temperature atomizing air cooler and achieving method thereof |
| CN103286630B (en) * | 2013-06-19 | 2016-03-30 | 杨伦 | Low-temperature atomizing air-cooler and its implementation |
| CN103551915A (en) * | 2013-10-23 | 2014-02-05 | 陈建军 | Near-dry cutting supersonic jet apparatus and control method thereof |
| CN103722447B (en) * | 2014-01-10 | 2016-02-03 | 上海金兆节能科技有限公司 | Oil-water-gas three-phase energy saving micro lubricating system |
| CN103722447A (en) * | 2014-01-10 | 2014-04-16 | 上海金兆节能科技有限公司 | Oil water gas three-phase energy-saving minimal quantity lubrication system |
| CN103831664A (en) * | 2014-02-21 | 2014-06-04 | 中国人民解放军海军航空工程学院 | Tool box for pneumatic cutting lubrication and method for calibrating and adjusting supply quantity |
| CN103831664B (en) * | 2014-02-21 | 2016-07-06 | 中国人民解放军海军航空工程学院 | A kind of workbox for Pneumatic cutting lubrication and quantity delivered are demarcated and method of adjustment |
| CN103822073A (en) * | 2014-02-24 | 2014-05-28 | 湖南有色重机工程机械有限公司 | Lubricating dust removing device used for drilling machine |
| CN106064325A (en) * | 2016-06-08 | 2016-11-02 | 上海金兆节能科技有限公司 | Electrolytic water oil gas three-phase energy-saving micro-lubricating cooling system |
| CN106064325B (en) * | 2016-06-08 | 2019-12-17 | 上海金兆节能科技有限公司 | Electrolytic water oil gas three-phase energy-saving micro-lubricating cooling system |
| CN106493606A (en) * | 2017-01-12 | 2017-03-15 | 台州力聚自动化科技有限公司 | A kind of lathe cools down micro- lubricating arrangement |
| CN106493606B (en) * | 2017-01-12 | 2018-12-14 | 台州力聚自动化科技有限公司 | A kind of cooling micro- lubricating arrangement of lathe |
| CN107755742A (en) * | 2017-11-20 | 2018-03-06 | 广东工业大学 | A kind of substrate cooling processing unit (plant) and processing method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130403 Termination date: 20150914 |
|
| EXPY | Termination of patent right or utility model |