CN202815591U - Profiling traveling device - Google Patents
Profiling traveling device Download PDFInfo
- Publication number
- CN202815591U CN202815591U CN201220440716.XU CN201220440716U CN202815591U CN 202815591 U CN202815591 U CN 202815591U CN 201220440716 U CN201220440716 U CN 201220440716U CN 202815591 U CN202815591 U CN 202815591U
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- Prior art keywords
- profiling
- chain
- guide rail
- main orbit
- roller
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Abstract
The utility model discloses a profiling traveling device. The profiling traveling device comprises a main rail, a magnetic base and a trolley; wherein the main rail is formed by multiple segments of profiling guide rail guide rails which are connected together, and each segment of the profiling guide rail guide rails is provided with a main groove for mounting the trolley; a chain is fixed on the main rail, and the main rail is fixed on a workpiece by the magnetic base; the trolley is mainly composed of a base board, a roller disk, a motor seat, rollers, a motor and a chain wheel; and the trolley is mounted on the main rail by the rollers, and the chain wheel of the trolley is engaged with the chain on the main rail, so that the trolley can move along the main trail under the driving of the motor. According to the utility model, the workpiece is not required to be dismounted during the adjustment processes of different attitudes, so that the profiling traveling device is adaptive to the adjustment of different attitudes of the workpiece, helping to ensure the processing quality of the workpiece, providing high practicality and high reliability, effectively reducing the labor intensity of workers and improving the production efficiency.
Description
Technical field
The utility model relates to a kind of profiling running gear, and it is especially suitable for use as carries out the operations such as removing surface, surface coating, welding, detection, video observation to workpiece.
Background technology
In the processing and manufacturing process of heavy castings workpiece, need to carry out to it operations such as removing surface, surface coating, welding, detection, video observation.In order to realize the robotization of processing and manufacturing, when workpiece being carried out the operations such as removing surface, surface coating, welding, detection, video observation, normally according to the rules path arranges the walking track on workpiece, accurately be fixed on machine or instrument on the dolly, again with the dolly accurate assembly the walking track on, with the walking of dolly on the walking track, realize that portable or instrument are to the corresponding processing of workpiece.But, because in the processing and manufacturing process of workpiece, need to repeatedly shelve, overturn workpiece or the adjustment of the different azimuth such as handstand, attitude, when workpiece is adjusted, just can the walking track of on-fixed setting on the workpiece be impacted.Thereby, when workpiece is adjusted, machine or instrument need to be removed from dolly, again dolly is removed from the walking track on the workpiece, then will walk track from workpiece, after workpiece is adjusted to the right place, again assemble again, be about to walk orbital arrangement to workpiece, machine or instrument accurately are fixed on the dolly, with the dolly accurate assembly the walking track on.This has not only increased labor strength, has reduced production efficiency, and more seriously, the precision of each time assembling can't be consistent, and need to highly rely on workman's subjective experience, and the utmost point is unfavorable for that the crudy of workpiece guarantees.
Summary of the invention
The purpose of this utility model is: for above-mentioned the deficiencies in the prior art, provide a kind of can adapt to the different attitude adjustment of workpiece, assembly precision high, operate steadily, reliable and practical profiling running gear.
The technical solution adopted in the utility model is, a kind of profiling running gear, and described profiling running gear comprises:
-main orbit, described main orbit mainly is made of profiling guide rail, contiguous block and chain; Described profiling guide rail is multistage, the xsect of every section profiling guide rail is the grooved shape, be respectively equipped with the semi-circular boss of protrusion in the major trough both sides of profiling guide rail, a lateral surface at the profiling guide rail is provided with chain, each section profiling guide rail is in turn connected into integrative-structure by contiguous block, and the chain of each section profiling guide rail is on the unidirectional side; Described chain is embedded in the chain of each section profiling guide rail, and the end of chain is fixed on the tension of main orbit end setting to upper;
-magnet base, described magnet base are a plurality of, and the interval is fixed on the bottom surface of main orbit, as main orbit is fixed on the workpiece;
-dolly, described dolly mainly is made of pedestal mainboard, roller disk, motor cabinet, roller, motor and sprocket wheel; The width of described pedestal mainboard is greater than the width of main orbit, the end face of pedestal mainboard is as machine or the instrument of fixation workpiece processing, roller disk and motor cabinet are fixed on the bottom surface of pedestal mainboard side by side, the position of roller disk is corresponding with the profiling guide rail major trough of main orbit, and the position of motor cabinet is corresponding with the chain of main orbit; Described roller is a plurality of, and the periphery of each roller is provided with the groove that the profiling guide rail semi-circular boss with main orbit is complementary, and each roller is by the bottom surface of spindle mounted at roller disk; The output shaft of described motor passes the pedestal mainboard and is assemblied on the motor cabinet, and is connected with the sprocket wheel of motor cabinet bottom surface; The chain of described sprocket wheel and main orbit is complementary; Described dolly is assemblied on the main orbit by roller, and the sprocket wheel on the dolly is meshed with chain on the main orbit, and under the driving of motor, dolly moves along main orbit.
Roller on the described dolly is six, take three on one group of two straight line that are arranged in the roller disk bottom surface, the roller on two straight lines consists of width and mates corresponding with the profiling guide rail major trough width of main orbit.
The main shaft top of described roller is provided with eccentric wheel.
Described tension is to mainly being made of L shaped mother tuber, Z-shaped sub-block and tightening screw; Described mother tuber is fixed on the profiling guide rail bottom surface of main orbit end; The top of described sub-block is provided with the tension groove, and sub-block is connected with mother tuber by tightening screw, and the top of sub-block extends to the end face of profiling guide rail, and the tension groove on the sub-block is corresponding with the chain on the profile modeling rail, and sub-block is by the fixing chain on the main orbit of tension groove.
Described motor cabinet is by set bolt and adjust the bottom surface that is bolted to the pedestal mainboard, by adjusting the exact position of bolt regulating electric machine seat on the pedestal mainboard.
Described motor is provided with speed reduction unit.
Described chain is the cylindrical roller chain, chain pitch≤8mm.
The utlity model has following major advantage:
1. main orbit mainly is made of profiling guide rail, contiguous block and chain, can realize the combination of straight-line segment, segment of curve and straight curve section, and the length of main orbit is random design modifying as required;
2. main orbit is fixed on the workpiece by magnet base, and convenient fixing is simple to operate, and fastness is strong; Whole running gear need not dismounting in the adjustment process of the different attitudes of workpiece, can adapt to the adjustment of the different attitudes of workpiece, is beneficial to the crudy that guarantees workpiece, and is practical, and reliability is high, has effectively alleviated labor strength, provides high production efficiency;
3. dolly is as portable or instrument, and dolly is by roller and main orbit accurate assembly, and the walking of dolly is driven by motor and speed reduction unit, realize closely cooperating by chain and sprocket wheel, and smooth running, accurate, control accuracy is high.
Description of drawings
Below in conjunction with accompanying drawing the utility model is further described.
Fig. 1 is a kind of structural representation of the present utility model.
Fig. 2 is the package assembly synoptic diagram of main orbit and magnet base among Fig. 1.
Fig. 3 is the A-A enlarged drawing of Fig. 2.
Fig. 4 is the right structural representation of tension among Fig. 2.
Fig. 5 is the structural representation (looking up the direction stereographic map) of dolly among Fig. 1.
Fig. 6 is the package assembly synoptic diagram of roller disk and roller among Fig. 5.
Fig. 7 is the package assembly synoptic diagram of motor among Fig. 5, speed reduction unit, motor cabinet and sprocket wheel.
Code name implication among the figure: 1-main orbit; 2-magnet base; 3-dolly; 4-chain; 5-tension is right; 6-motor; 7-sprocket wheel; 8-speed reduction unit; 9-contiguous block; 10-profiling guide rail; 11-chain; 12-major trough; 13-semi-circular boss; 14-mother tuber; 15-sub-block; 16-tightening screw; 17-tension groove; 18-roller disk; 19-pedestal mainboard; 20-set bolt; 21-adjustment bolt; 22-roller; 23-main shaft; 24-eccentric wheel; 25-motor cabinet; 26-groove.
Embodiment
Referring to Fig. 1 to Fig. 7: the utility model comprises main orbit 1, magnet base 2 and dolly 3.
Wherein, main orbit 1 mainly is made of profiling guide rail 10, contiguous block 9 and chain 4.Profiling guide rail 10 is multistage, and the xsect of every section profiling guide rail 10 is the grooved shape, has the groove that is through to tail end from head end at its end face, and namely major trough 12, is respectively equipped with the semi-circular boss 13 of protrusion on the top, side, major trough 12 both sides of profiling guide rail 10; And a lateral surface at profiling guide rail 10 also is provided with the groove that is through to tail end from head end, and namely chain 11, are provided with screw hole at chain 11.The major trough 12 of each section profiling guide rail 10, chain 11 should be corresponding each other, contiguous block 9 is polylith, each section profiling guide rail 10 is in turn connected into integrative-structure by contiguous block 9 and screw, namely contiguous block 9 usefulness connect two sections adjacent profiling guide rails 10, and two sections profiling guide rails 10 are connected mutually; The chain 11 that requires assembling to consist of each section profiling guide rail 10 of main orbit 1 should be on the unidirectional side.Chain 4 is a complete cylindrical roller chain, pitch≤the 8mm of chain 4, chain 4 is embedded in the chain 11 of each section profiling guide rail 10, inlay firmness and bearing accuracy in order to improve, in the screw hole of profiling guide rail 10 chains 11, penetrate screw, by the fixing chain 4 of screw, the end of chain 4 is fixed on tension that main orbit 1 end arranges on 5.Tension mainly is made of L shaped mother tuber 14, Z-shaped sub-block 15 and tightening screw 16 5; Mother tuber 14 is fixed (the folding end of " L " shape should be sagging) in profiling guide rail 10 bottom surfaces of main orbit 1 end by the screw level; Sub-block 15 vertical placements (two ends of " Z " shape are vertical puts to hanging down), the top of sub-block 15 is provided with tension groove 17, tension groove 17 is provided with screw hole, the lower end of sub-block 15 is connected with mother tuber 14 by tightening screw 16, sub-block 15 is adjusted by tightening screw 16 with the precision that is connected of mother tuber 14, the top of sub-block 15 extends to the end face of profiling guide rail 10, tension groove 17 on the sub-block 15 is corresponding with the chain 11 on the profile modeling rail 10, and sub-block 15 is by the fixing chain 4 on the main orbit 1 of tension groove 17 and screw.The main orbit 1 that is assembled into can be the straight-line segment shape, also can be the segment of curve shape, can also be straight curve section shape, specifically decides according to workpiece to be processed.
Dolly 3 mainly is made of pedestal mainboard 19, roller disk 18, motor cabinet 25, roller 22, motor 6 and sprocket wheel 7.The width of pedestal mainboard 19 should be greater than the width of main orbit 1, and the end face of pedestal mainboard 19 is as stationary machines or instrument, is provided with a plurality of bolts hole or jointing at the end face of pedestal mainboard 19; The bottom surface of pedestal mainboard 19 is as fixed idler whell dish 18 and motor cabinet 25, roller disk 18 and motor cabinet 25 should be fixed on the bottom surface of pedestal mainboard 19 side by side, concrete fixed form is, roller disk 18 is fixed by screws in the bottom surface of pedestal mainboard 19, motor cabinet 25 is by set bolt 20 and adjust the bottom surface that bolt 21 is fixed on pedestal mainboard 19, can the exact position of fine adjustment motor cabinet 25 on pedestal mainboard 19 by adjusting bolt 21; Roller disk 18 positions that are fixed on pedestal mainboard 19 bottom surfaces should be corresponding with profiling guide rail 10 major troughs 12 of main orbit 1, and motor cabinet 25 positions that are fixed on pedestal mainboard 19 bottom surfaces should be corresponding with the chain 4 of main orbit 1.Roller disk 18 has six pilot holes as assembling roller 22 at roller disk 18, and six pilot holes are divided into two groups (three is one group), and the pilot hole of each group is on the same straight line; Pilot hole quantity on the roller 22 contrast roller disks 18 is six, the periphery of each roller 22 is provided with the groove 26 that profiling guide rail 10 semi-circular boss 13 with main orbit 1 are complementary, each roller 22 is assemblied in the bottom surface of roller disk 18 by main shaft 23, like this, roller 22 is corresponding being arranged on two straight lines of roller disk 18 bottom surfaces just, and the width that requires the roller 22 on two straight lines in roller disk 18 bottom surfaces to consist of should be corresponding with the profiling guide rail 10 major troughs 12 width coupling of main orbit 1; Main shaft 23 tops at assembling roller 22 are provided with eccentric wheel 24, be that eccentric wheel 24 is assemblied on the main shaft 23 at roller disk 18 end face places, can eccentric wheel 24 be set only for main shaft 23 tops of part roller 22, eccentric wheel 24 is set also can for main shaft 23 tops of all rollers 22, specifically decides according to designing requirement.Motor 6 is vertical, and motor 6 is provided with speed reduction unit 8 to the end face that is arranged in pedestal mainboard 19, and the output shaft of motor 6 passes on the motor cabinet 25 that pedestal mainboard 19 is assemblied in pedestal mainboard 19 bottom surfaces, and is connected with the sprocket wheel 7 of motor cabinet 25 bottom surfaces, rotates as drive sprocket 7.The tooth pitch of sprocket wheel 7 should be complementary with chain 4 pitches of main orbit 1.Dolly 3 is assemblied in profiling guide rail 10 major troughs 12 of main orbit 1 by above-mentioned roller 22, sprocket wheel 7 on the dolly 3 should be meshed with the chain 4 on the main orbit 1, under the driving of motor 6, sprocket wheel 7 is stirred rotation at chain 4 and is moved ahead, thereby the roller that drives dolly 3 is steadily mobile along profiling guide rail 10 major troughs 12 of main orbit 1, and the machine that the pedestal mainboard 19 of dolly 3 carries or instrument are with doing that workpiece is processed operation.
Claims (7)
1. a profiling running gear is characterized in that, described profiling running gear comprises:
-main orbit (1), described main orbit (1) mainly are made of profiling guide rail (10), contiguous block (9) and chain (4); Described profiling guide rail (10) is multistage, the xsect of every section profiling guide rail (10) is the grooved shape, be respectively equipped with the semi-circular boss (13) of protrusion in major trough (12) both sides of profiling guide rail (10), a lateral surface at profiling guide rail (10) is provided with chain (11), each section profiling guide rail (10) is in turn connected into integrative-structure by contiguous block (9), and the chain (11) of each section profiling guide rail (10) is on the unidirectional side; Described chain (4) is embedded in the chain (11) of each section profiling guide rail (10), and the end of chain (4) is fixed on the tension of main orbit (1) end setting on (5);
-magnet base (2), described magnet base (2) is a plurality of, the interval is fixed on the bottom surface of main orbit (1), as main orbit (1) is fixed on the workpiece;
-dolly (3), described dolly (3) mainly are made of pedestal mainboard (19), roller disk (18), motor cabinet (25), roller (22), motor (6) and sprocket wheel (7); The width of described pedestal mainboard (19) is greater than the width of main orbit (1), the end face of pedestal mainboard (19) is as machine or the instrument of fixation workpiece processing, roller disk (18) and motor cabinet (25) are fixed on the bottom surface of pedestal mainboard (19) side by side, the position of roller disk (18) is corresponding with profiling guide rail (10) major trough (12) of main orbit (1), and the position of motor cabinet (25) is corresponding with the chain (4) of main orbit (1); Described roller (22) is a plurality of, the periphery of each roller (22) is provided with the groove (26) that profiling guide rail (10) semi-circular boss (13) with main orbit (1) is complementary, and each roller (22) is assemblied in the bottom surface of roller disk (18) by main shaft (23); The output shaft of described motor (6) passes pedestal mainboard (19) and is assemblied on the motor cabinet (25), and is connected with the sprocket wheel (7) of motor cabinet (25) bottom surface; Described sprocket wheel (7) is complementary with the chain (4) of main orbit (1); Described dolly (3) is assemblied on the main orbit (1) by roller (22), and the sprocket wheel (7) on the dolly (3) is meshed with chain (4) on the main orbit (1), and under the driving of motor (6), dolly (3) is mobile along main orbit (1).
2. profiling running gear according to claim 1, it is characterized in that, roller (22) on the described dolly (3) is six, take three on one group of two straight line that are arranged in roller disk (18) bottom surface, the roller (22) on two straight lines consists of width and mates corresponding with profiling guide rail (10) major trough (12) width of main orbit (1).
3. profiling running gear according to claim 1 and 2 is characterized in that, main shaft (23) top of described roller (22) is provided with eccentric wheel (24).
4. profiling running gear according to claim 1 is characterized in that, described tension mainly is made of L shaped mother tuber (14), Z-shaped sub-block (15) and tightening screw (16) (5); Described mother tuber (14) is fixed on profiling guide rail (10) bottom surface of main orbit (1) end; The top of described sub-block (15) is provided with tension groove (17), sub-block (15) is connected with mother tuber (14) by tightening screw (16), the top of sub-block (15) extends to the end face of profiling guide rail (10), tension groove (17) on the sub-block (15) is corresponding with the chain (11) on the profile modeling rail (10), and sub-block (15) is by the fixing chain (4) on the main orbit (1) of tension groove (17).
5. profiling running gear according to claim 1, it is characterized in that, described motor cabinet (25) is by set bolt (20) and adjust the bottom surface that bolt (21) is fixed on pedestal mainboard (19), by adjusting the exact position of bolt (21) regulating electric machine seat (25) on pedestal mainboard (19).
6. profiling running gear according to claim 1 is characterized in that, described motor (6) is provided with speed reduction unit (8).
7. profiling running gear according to claim 1 is characterized in that, described chain (4) is the cylindrical roller chain, chain pitch≤8mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220440716.XU CN202815591U (en) | 2012-08-31 | 2012-08-31 | Profiling traveling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220440716.XU CN202815591U (en) | 2012-08-31 | 2012-08-31 | Profiling traveling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202815591U true CN202815591U (en) | 2013-03-20 |
Family
ID=47874444
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220440716.XU Expired - Lifetime CN202815591U (en) | 2012-08-31 | 2012-08-31 | Profiling traveling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202815591U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934678A (en) * | 2014-03-26 | 2014-07-23 | 哈尔滨工业大学 | Sectional type self-establishing guide rail supporting system |
| CN104289841A (en) * | 2014-10-22 | 2015-01-21 | 东方电气集团东方汽轮机有限公司 | Automatic surfacing device for inner curved surface of guide ring of turbine |
| CN108455241A (en) * | 2017-12-18 | 2018-08-28 | 无锡其宏包装材料厂 | A kind of W-shaped work aligning slot device |
-
2012
- 2012-08-31 CN CN201220440716.XU patent/CN202815591U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934678A (en) * | 2014-03-26 | 2014-07-23 | 哈尔滨工业大学 | Sectional type self-establishing guide rail supporting system |
| CN104289841A (en) * | 2014-10-22 | 2015-01-21 | 东方电气集团东方汽轮机有限公司 | Automatic surfacing device for inner curved surface of guide ring of turbine |
| CN108455241A (en) * | 2017-12-18 | 2018-08-28 | 无锡其宏包装材料厂 | A kind of W-shaped work aligning slot device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130320 |