CN202803516U - Ultrasonic atomization film coating machine - Google Patents
Ultrasonic atomization film coating machine Download PDFInfo
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- CN202803516U CN202803516U CN 201220332424 CN201220332424U CN202803516U CN 202803516 U CN202803516 U CN 202803516U CN 201220332424 CN201220332424 CN 201220332424 CN 201220332424 U CN201220332424 U CN 201220332424U CN 202803516 U CN202803516 U CN 202803516U
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Abstract
The utility model discloses an ultrasonic atomization film coating machine. Liquid storage tanks and ultrasonic atomization devices are arranged on a rack; the quantity of the ultrasonic atomization devices corresponds to that of the liquid storage tanks in a one-to-one mode; a sealing cover is hinged at a discharging port on the top of each liquid storage tank; liquid outlets of each liquid storage tank are connected with liquid inlets of the corresponding ultrasonic atomization devices by corresponding conveying pipelines; liquid outlets of all ultrasonic atomization devices are butt-jointed with liquid inlets of a converging tube; liquid outlets of the converging tube are butt-jointed with the lower ends of diversion tubes; the upper parts of the diversion tubes are extended into a reaction chamber; extension ends of the diversion tube are fixedly sleeved with sleeves; the lower parts of the sleeves are fixed with the upper bottom surface of the reaction chamber; mounting sleeves fixedly cover the upper parts of the sleeves; and the upper parts of the mounting sleeves are sleeved with coating covers by bearings. The standardized ultrasonic atomization film coating machine can form a layer of film on the surface of a basal body, so that the machine is simple in structure, convenient to manufacture, and has wide sales market.
Description
Technical field
The utility model belongs to the thin film coatings field, specifically, relates to a kind of ultrasonic atomizatio thin film coatings machine for filming at matrix surface.
Background technology
The ultrasonic atomizatio spraying is a kind of thin film preparation process, and it is used for the surface spraying film solid material (being matrix), and its technological process roughly comprises ultrasonic atomizatio, pyrolysis, three steps of spraying.Device structure is simple because this technique has, good process repeatability, handling safety are reliable, process need not the vacuum equipment support, tail gas pollution is little, can the continuous large-area fast deposition etc. characteristics, therefore be with a wide range of applications and market.
Ultrasonic spraying process has report in all kinds of scholarly journals of publishing, wherein also be no lack of the very high achievement in research of learning value.More regrettably, realize that the used equipment of ultrasonic spraying process all is the equipment that each research group builds according to demand temporarily, do not have in the market standardized equipment to sell, so just limited promoting the use of this technique.
The utility model content
Technical problem to be solved in the utility model is to provide a kind of standardized ultrasonic atomizatio thin film coatings machine.
The technical solution of the utility model is as follows: a kind of ultrasonic atomizatio thin film coatings machine, it is characterized in that: in frame (1) fluid reservoir (2) and ultrasonic atomizer (3) are housed, wherein the number of ultrasonic atomizer (3) is corresponding one by one with fluid reservoir (2), and the number of fluid reservoir is at least one, and the charge door place at this fluid reservoir (2) top is hinged with seal cover; The liquid outlet of each described fluid reservoir (2) links to each other with the inlet of corresponding ultrasonic atomizer (3) by each self-corresponding conveyance conduit (4) respectively, and the position of fluid reservoir (2) upper liquid outlet is higher than the inlet of ultrasonic atomizer (3);
The outlet end of all ultrasonic atomizers (3) docks with the liquid feeding end of manifold trunk (6) respectively, and be fixedly connected with by the first quick release flange (5) that is sleeved on this docking section, and the outlet end of manifold trunk (6) docks with the lower end of mozzle (7), and is fixedly connected with by the second quick release flange (8) that is sleeved on this docking section; The top of described mozzle (7) reaches in the reative cell (9), and this reative cell is positioned at the top of described frame (1), and is supported on the frame (1);
The inserting end of described mozzle (7) is installed with sleeve pipe (49), the upper bottom surface of the lower end of this sleeve pipe (49) and described reative cell (9) is fixed, and be installed with installation sleeve (10) on the top of sleeve pipe (49), and the top of installation sleeve (10) is set with coating hood (12) by bearing (11), and this coating hood is up big and down small horn-like structure; Be installed with gear wheel (13) in the bottom of described coating hood (12), this gear wheel and pinion (15) engagement that is sleeved on adapter sleeve (14) top; Described adapter sleeve (14) is solidly set on the upper end of vertical axes (16), the lower end of vertical axes (16) is by output shaft coaxial be connected of shaft coupling with the first motor (17), and this first motor (17) is installed in the bottom surface of described reative cell (9) by mount pad (18);
The opening part at described reative cell (9) top is hinged with top cover (19), and the upper surface of this top cover is equipped with the second motor (21) by support (20); The output shaft of described the second motor (21) is by upper end coaxial be connected of magnetic fluid seal (22) with vertical bar (23), and this magnetic fluid seal is with the via seal on the described top cover (19); Described vertical bar (23) is positioned at reative cell (9), and in the vertical lower end of bar (23) iodine-tungsten lamp (24) is housed, this iodine-tungsten lamp be positioned at described coating hood (12) directly over.
Before the preparation film, choose various raw materials according to the composition of film, and raw material made respectively independent precursor liquid, while is the middle main precursor liquid (being major ingredient) of splendid attire of a fluid reservoir (2) therein, a kind of auxiliary precursor liquid of splendid attire in remaining each fluid reservoir (2) (i.e. batching), and the matrix J of film to be sprayed installs in the bottom of described iodine-tungsten lamp (24).Certainly, also can a needs major ingredient according to the thin film composition of need preparations, and do not need batching, at this moment just only need a fluid reservoir (2) or use in a plurality of fluid reservoirs (2) one.
During the preparation film, precursor liquid in each fluid reservoir (2) enters in the corresponding ultrasonic atomizer (3) by each self-corresponding conveyance conduit (4), and be atomized into small drop by each ultrasonic atomizer (3), all drops are pooled to first in the manifold trunk (6), then enter in the coating hood (12) by mozzle (7), and spray to above-mentioned matrix by coating hood (12); Simultaneously, coating hood (12) can rotate under the drive of the first motor (17), and matrix rotates under the drive of the second motor (21), and iodine-tungsten lamp (24) heating the time can heat matrix, and the above-mentioned drop that sprays to matrix forms thin film on the surface of matrix.
Adopt above technical scheme, the utility model provides a kind of standardized ultrasonic atomizatio thin film coatings machine, and it can form thin film at matrix surface, realizes ultrasonic atomizatio thin film coatings technique, and is simple in structure, easily manufactured, has widely selling market.
In the present embodiment, the number of described fluid reservoir (2) is two, and described manifold trunk (6) is three-way pipe, and two arm mouths of pipe of this manifold trunk are the liquid feeding end of manifold trunk, and supervisor's mouth of pipe of manifold trunk (6) is the outlet end of this manifold trunk.In use, can be in first fluid reservoir (2) the main precursor liquid of splendid attire, and the auxiliary precursor liquid of splendid attire in second fluid reservoir (2) so just can improve the film performance that this flush coater makes well.Certainly, we also can arrange plural ultrasonic atomizer (3) as required, such as 3,4,5
In the present embodiment, described ultrasonic atomizer (3) comprises funnel (3a) and film (3f), wherein the mouth of pipe of the vertical pipeline section in funnel (3a) top is the outlet end of ultrasonic atomizer (3), be installed with atomizer top cover (3b) at this vertical pipeline section, this atomizer top cover lower end is docked fixing with the upper end of shell (3c), and the flare of funnel (3a) bottom is positioned at shell (3c); The outer surface of described shell (3c) has the air inlet that communicates with its inner chamber, this air inlet links to each other with an arm of three-way pipe (25), and be in series with glass ball float flowmeter (26) at this arm, and the supervisor of three-way pipe (25) links to each other with air compressor machine (27) on the frame (1);
The lower end of described shell (3c) is docked fixing with annular seating (3d) upper end, pressure ring (3e) is housed in this annular seating, and accompany described film (3f), the thickness≤0.05mm of this film (3f) between the ring-shaped step on pressure ring (3e) and annular seating (3d) inwall; Have inlet, water inlet and delivery port on the described annular seating (3d), wherein inlet is positioned at the top of film (3f), and links to each other with described conveyance conduit (4); Described water inlet and delivery port are positioned at the below of film (3f), wherein water inlet links to each other with an arm of threeway water inlet pipe (28), the supervisor of this threeway water inlet pipe links to each other with pump (30) on the water tank (29), and delivery port links to each other with an arm of threeway return pipe (31), a part of pipeline section of this arm is wrapped on the outer wall of described shell (3c), and the supervisor of threeway return pipe (31) links to each other with the water return outlet at described water tank (29) top;
The lower end of described annular seating (3d) is docked fixing with ring flange (3g) upper end, endoporus lower thread in ring flange central authorities is connected with support column (3h), accompanies ultrasonic atomizatio sheet (3k) between the step of this support column and ring flange (3g) endoporus; Described ultrasonic atomizatio sheet (3k) is electrically connected with the ultrasonic atomizatio drive circuit, and the circuit board that is carved with this ultrasonic atomizatio drive circuit is fixed on the installing plate (32), and installing plate (32) is fixed on the described frame (1).
In above structure, precursor liquid in the fluid reservoir (2) enters in the annular seating (3d) by the inlet on the annular seating (3d), and the cooling water in the water tank (29) enters in the annular seating (3d) by the water inlet on pump (30), threeway water inlet pipe (28) and the annular seating (3d), and gets back in the water tank (29) by the delivery port on the annular seating (3d), threeway return pipe (31).And, above-mentioned precursor liquid and cooling water are separated by film (3f), and cooling water directly contacts with described ultrasonic atomizatio sheet (3k), and ultrasonic atomizatio sheet (3k) produces ultrasonic wave under the driving of ultrasonic atomizatio drive circuit, thereby makes above-mentioned precursor liquid become small drop.Simultaneously, described air compressor machine (27) passes through the air inlet of glass ball float flowmeter (26), three-way pipe (25) and shell (3c) outer surface to the interior injecting gas of shell (3c), this gas enters in the shell (3c), and enter in the described funnel (3a), and then the fine droplet that carries above-mentioned generation moves up, and finally enters in the manifold trunk (6).And glass ball float flowmeter (26) is outsourcing piece, and the function of its existing detection flow also carries a control valve, so that the control flow.During use, we can adjust the gas flow that enters shell (3c) by control glass ball float flowmeter (26), thus the amount that control enters the interior fine droplet of manifold trunk (6).
In addition, have on the market ready-made ultrasonic atomizer (3) to sell at present, we also can obtain by the mode of outsourcing ultrasonic atomizer (3) when needing.In the present embodiment, the ultrasonic atomizer (3) that adopts is substantially similar with existing ultrasonic atomizer (3) principle of work and power on the market, just it improves adaptively having done some with aspects such as the power of this flush coater, caloric values, better mates the power, caloric value of this flush coater etc.
Described reative cell (9) is cylinder-like structure, bottom surface at reative cell (9) vertically is provided with a delivery pipe (33), this delivery pipe communicates with the inner chamber of reative cell (9), and dock with the gas-liquid inlet side of gas-liquid separator (34) lower end of delivery pipe (33), and be fixedly connected with by the 3rd quick release flange (35) that is sleeved on this docking section.
After the work of this flush coater, waste liquid and the waste gas that can in reative cell (9), produce in the residual course of work, this waste liquid and waste gas are discharged to outside the reative cell (9) by delivery pipe (33), and separate by gas-liquid separator (34).
In the present embodiment, described gas-liquid separator (34) comprises VERTICAL TUBE (34a) and quartz ampoule (34d), wherein the upper end of VERTICAL TUBE (34a) is the gas-liquid inlet side of gas-liquid separator (34), and the boss of this VERTICAL TUBE (34a) lower end docks fixing with the boss of housing (34b) upper end; Be threaded connection installing ring (34c) in the lower end of described housing (34b), and the bottom of installing ring (34c) is installed with described quartz ampoule (34d);
Drainage tube (34e) is installed in described housing (34b), the tube core line of the tube core line of this drainage tube and described VERTICAL TUBE (34a) is on same straight line, and the upper orifice of drainage tube (34e) docks with the upper shed of housing (34b); Stainless steel wool (34f) is housed in described drainage tube (34e), have venthole on drainage tube (34e) tube wall of this stainless steel wool below, and described housing (34b) is upper to should having steam vent by venthole, and this steam vent links to each other with vavuum pump (37) on the described frame (1) by tracheae (36).
In above structure, residual waste liquid and waste gas enters in the housing (34b) by VERTICAL TUBE (34a) in the reative cell (9), and separated by stainless steel wool (34f), waste liquid is filtered out by stainless steel wool (34f), after the waste liquid that stainless steel wool (34f) filters was too much, it can drip in the described quartz ampoule (34d); Simultaneously, waste liquid is got back in the vavuum pump (37) by the venthole on drainage tube (34e) tube wall, steam vent and tracheae (36) on the housing (34b).Certainly, we also can adopt the gas-liquid separator (34) of other structures according to actual needs, are not limited to the structure described in the present embodiment.
The outer surface of described reative cell (9) sidewall is provided with observation window (9a), water inlet (9b) and delivery port (9c), wherein water inlet (9b) and delivery port (9c) all with the communicating with cooling cavity of reative cell interior, and water inlet links to each other with the supervisor of described threeway water inlet pipe (28) by reative cell water inlet pipe (38), and delivery port (9c) links to each other with the supervisor of described threeway return pipe (31) by reative cell outlet pipe (39).
In above structure, the situation in described observation window (9a) person's of being easy to use Real Time Observation reative cell (9).Simultaneously, the inside of reative cell (9) sidewall has cooling chamber, the present invention injects cooling water by threeway water inlet pipe (28), reative cell water inlet pipe (38) and water inlet (9b) in cooling chamber, thereby the inner surface to reative cell (9) sidewall cools off, the hot water that produces after the cooling is discharged to outside the reative cell (9) by delivery port (9c), and gets back in the described water tank (29) by reative cell outlet pipe (39) and threeway return pipe (31).
Be connected to the blow-off pipe (40) of a threeway at described conveyance conduit (4), two arms of this blow-off pipe all link to each other with conveyance conduit (4), and the series connection of the conveyance conduit (4) between these two tie points first magnetic valve (41); Described conveyance conduit (4) is near being in series with second magnetic valve (42) on the arm of fluid reservoir (2), and the supervisor of blow-off pipe (40) is vertical pipeline section, and this supervisor a blowoff valve (43) is housed.
In above structure, described the first magnetic valve (41) can be controlled conveyance conduit (4) and whether inject precursor liquid and injection rate to the inlet of ultrasonic atomizer (3).After having prepared film, described the second magnetic valve (42) and blowoff valve (43) can be controlled residual precursor liquid in the fluid reservoir (2) is discharged to outside the fluid reservoir (2), and blowoff valve (43) also can be controlled the precursor liquid that will remain in the ultrasonic atomizer (3) and is discharged to outside the ultrasonic atomizer (3).
Beneficial effect: the utility model provides a kind of standardized ultrasonic atomizatio thin film coatings machine, and it can form thin film at matrix surface, realizes ultrasonic atomizatio thin film coatings technique, and is simple in structure, easily manufactured, has widely selling market.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is that the A of Fig. 1 is to view;
Fig. 3 is the top view of Fig. 1;
Fig. 4 is that the B of Fig. 1 is to view;
Fig. 5 is the partial enlarged drawing of C part among Fig. 1;
Fig. 6 is the partial enlarged drawing of D part among Fig. 1;
Fig. 7 is the partial enlarged drawing of E part among Fig. 2;
Fig. 8 is the pipeline connecting figure between the utility model fluid reservoir 2 and ultrasonic atomizer 3 and the air compressor machine 27;
Fig. 9 is the pipeline connecting figure between the utility model ultrasonic atomizer 3 and reative cell 9 and the water tank 29.
In the present embodiment, the label of each parts is as follows:
Frame-1, fluid reservoir-2, ultrasonic atomizer-3, conveyance conduit-4, the first quick release flange-5,
Manifold trunk-6, mozzle-7, the second quick release flange-8, reative cell-9, installation sleeve-10, bearing-11, coating hood-12, gear wheel-13, adapter sleeve-14, pinion-15, vertical axes-16, the first motor-17, mount pad-18, top cover-19, support-20, the second motor-21, magnetic fluid seal-22, vertical bar-23, iodine-tungsten lamp-24, three-way pipe-25, glass ball float flowmeter-26, air compressor machine-27, threeway water inlet pipe-28, water tank-29, pump-30, threeway return pipe-31, installing plate-32, delivery pipe-33, gas-liquid separator-34, the 3rd quick release flange-35;
Tracheae-36, vavuum pump-37, reative cell water inlet pipe-38, reative cell outlet pipe-39, blow-off pipe-40,
The first magnetic valve-41, the second magnetic valve-42, blowoff valve-43, castor-44, shrouding-45,
The first steel wire-46, the second wire netting-47, power supply-48, sleeve pipe-49.
The specific embodiment
The utility model is described in further detail below in conjunction with drawings and Examples:
Shown in Fig. 1 to 9, the utility model is mainly by frame 1, fluid reservoir 2, ultrasonic atomizer 3, conveyance conduit 4, the first quick release flange 5, manifold trunk 6, mozzle 7, the second quick release flange 8, reative cell 9, installation sleeve 10, bearing 11, coating hood 12, gear wheel 13, adapter sleeve 14, pinion 15, vertical axes 16, the first motor 17, mount pad 18, top cover 19, support 20, the second motor 21, magnetic fluid seal 22, vertical bar 23, iodine-tungsten lamp 24, three-way pipe 25, glass ball float flowmeter 26, air compressor machine 27, threeway water inlet pipe 28, water tank 29, pump 30, threeway return pipe 31, installing plate 32, delivery pipe 33, gas-liquid separator 34, the 3rd quick release flange 35, tracheae 36, vavuum pump 37, reative cell water inlet pipe 38, reative cell outlet pipe 39, blow-off pipe 40, the first magnetic valve 41, the second magnetic valve 42, blowoff valve 43 and castor 44 consist of, its mid frame 1 is by four root posts, top board, base plate, four panels, vertically installing plate consists of, wherein four root posts are in rectangular layout, the lower end of four root posts is connected with above-mentioned base plate, the upper end of four root posts is connected with above-mentioned top board, and at above-mentioned panels of arranged outside of adjacent two root posts, and wherein the sidewall of a panel and column are hinged, can open it when needing.Simultaneously, the upper face at base plate is fixed with described vertical installing plate.In addition, the lower face at above-mentioned base plate is equipped with four castors 44.
Shown in Fig. 1,2,3,5,6 and 9, at the upper face of described frame 1 top board a reative cell 9 is installed, this reative cell 9 can be square or cylindric, adopts in the present embodiment cylinder-like structure.The outer surface of described reative cell 9 sidewalls is provided with observation window 9a, water inlet 9b and delivery port 9c, and wherein water inlet 9b and delivery port 9c all communicate with the cooling chamber (not marking among the figure) of reative cell interior.Described water inlet 9b is positioned at the below of delivery port 9c, and water inlet 9b links to each other with the supervisor of described threeway water inlet pipe 28 by reative cell water inlet pipe 38.Above-mentioned delivery port 9c links to each other with the supervisor of described threeway return pipe 31 by reative cell outlet pipe 39.
The bottom closure of described reative cell 9, its upper end open, and be hinged with top cover 19 at this opening part, when needing top cover 19 being closed can be airtight with reative cell 9.Upper surface at above-mentioned top cover 19 arranges support 20, and the second motor 21 vertically is installed on this support 20.The output shaft of described the second motor 21 is connected with the input of magnetic fluid seal 22 is coaxial by shaft coupling, and this magnetic fluid seal 22 is outsourcing piece, and it has for the input of transferring power and output, and has sealing.The sealing of described magnetic fluid seal 22 is with the via seal on the described top cover 19, and the output of magnetic fluid seal 22 is by upper end coaxial be connected of shaft coupling with vertical bar 23.Described vertical bar 23 is positioned at reative cell 9, and is formed with box-like section in the vertical lower end of bar 23, in-built described iodine-tungsten lamp 24 is arranged at this box-like, and by shrouding 45 encapsulation.During use, can fixedly mount at the lower face of shrouding 45 the matrix J of film to be sprayed by screw.When above-mentioned the second motor 21 work, can rotate together with the output shaft that kinetoplast J follows the second motor 21.
Find out further that from Fig. 1,2,3,5,6 and 9 vertically be provided with a delivery pipe 33 at the bottom surface of described reative cell 9, this delivery pipe 33 communicates with the inner chamber of reative cell 9.Dock with the gas-liquid inlet side of gas-liquid separator 34 lower end of above-mentioned delivery pipe 33, and be fixedly connected with by the 3rd quick release flange 35 that is sleeved on this docking section.
Described gas-liquid separator 34 comprises VERTICAL TUBE 34a and quartz ampoule 34d, and wherein the upper end of VERTICAL TUBE 34a is the gas-liquid inlet side of gas-liquid separator 34, and the boss of this VERTICAL TUBE 34a lower end docks fixing with the boss of housing 34b upper end.Be threaded connection installing ring 34c in the lower end of described housing 34b, and the bottom of installing ring 34c is installed with described quartz ampoule 34d.In the present embodiment, above-mentioned installing ring 34c is made of the thread segment on top and the construction section of bottom, the thread segment of its middle and upper part is connected with the lower end of housing 34b endoporus, and the construction section of installing ring 34c bottom is positioned at the below of housing 34b, and behind this construction section sealing ring of suit (not marking among the figure), be set with again described quartz ampoule 34d, and tight fit between quartz ampoule 34d and the sealing ring, thereby quartz ampoule 34d is solidly set on the installing ring 34c.
In described housing 34b drainage tube 34e is installed, the tube core line of this drainage tube 34e and the tube core line of described VERTICAL TUBE 34a are on same straight line, and the upper orifice of drainage tube 34e docks with the upper shed of housing 34b.In described drainage tube 34e, stainless steel wool 34f is housed, has venthole on the drainage tube 34e tube wall of this stainless steel wool 34f below.Venthole place on the upper corresponding drainage tube 34e tube wall of described housing 34b has steam vent, and this steam vent links to each other with described vavuum pump 37 by tracheae 36, and vavuum pump 37 is installed on the base plate of described frame 1.
Can find out that from Fig. 1 to 8 in frame 1 fluid reservoir 2 and ultrasonic atomizer 3 are housed, wherein the number of ultrasonic atomizer 3 is corresponding one by one with fluid reservoir 2, and the number of fluid reservoir 2 is at least one, the number of fluid reservoir 2 is two in the present embodiment.Above-mentioned fluid reservoir 2 is located on the vertical installing plate of frame 1, and the charge door place at these fluid reservoir 2 tops is hinged with seal cover (not shown in FIG.), and finishing reinforced rear sealing lid can be with the charge door sealing at fluid reservoir 2 tops.The liquid outlet of each above-mentioned fluid reservoir 2 links to each other with the inlet of corresponding ultrasonic atomizer 3 by each self-corresponding conveyance conduit 4 respectively, and the position of fluid reservoir 2 upper liquid outlets is higher than the inlet of ultrasonic atomizer 3.In the present embodiment, the liquid outlet of first fluid reservoir 2 links to each other with the inlet of first ultrasonic atomizer 3 by a conveyance conduit 4, and the liquid outlet of second fluid reservoir 2 links to each other with the inlet of second ultrasonic atomizer 3 by an other conveyance conduit 4.
And, being connected to respectively the blow-off pipe 40 of a threeway on two above-mentioned conveyance conduits 4, two arms of this blow-off pipe 40 all link to each other with conveyance conduit 4, and first magnetic valve 41 of 4 series connection of the conveyance conduit between these two tie points.Be in series with second magnetic valve 42 on the arm of described conveyance conduit 4, this second magnetic valve 42 is near described fluid reservoir 2.And the supervisor of above-mentioned blow-off pipe 40 is vertical pipeline section, and this supervisor a blowoff valve 43 is housed, and this blowoff valve 43 is fixed on the vertical installing plate of described frame 1.
Can find out further that from Fig. 1 to 8 outlet end of all ultrasonic atomizers 3 docks with the liquid feeding end of manifold trunk 6 respectively, and be fixedly connected with by the first quick release flange 5 that is sleeved on this docking section.Because ultrasonic atomizer 3 number in the present embodiment is two, therefore described manifold trunk 6 is three-way pipe, two arm mouths of pipe of this manifold trunk 6 are the liquid feeding end of manifold trunk, and fix with the outlet end of ultrasonic atomizer 3 by described the first quick release flange 5 respectively, and supervisor's mouth of pipe of manifold trunk 6 is the outlet end of this manifold trunk.The outlet end of above-mentioned manifold trunk 6 docks with the lower end of mozzle 7, and is fixedly connected with by the second quick release flange 8 that is sleeved on this docking section, and the top of mozzle 7 reaches in the reative cell 9.
The inserting end of described mozzle 7 is installed with sleeve pipe 49 (not marking among the figure), the boss of these sleeve pipe 49 lower ends is fixedly connected with the upper bottom surface of described reative cell 9, and be installed with installation sleeve 10 on the top of sleeve pipe 49, and the top of installation sleeve 10 is set with coating hood 12 by bearing 11, this coating hood 12 be positioned at described iodine-tungsten lamp 24 under.Above-mentioned coating hood 12 is up big and down small horn-like structure, and by the step axial limiting on the installation sleeve 10, and one deck the first steel wire 46 is equipped with in the upper end of coating hood 12.
Be installed with gear wheel 13 in the bottom of described coating hood 12, this gear wheel 13 and pinion 15 engagements that are sleeved on adapter sleeve 14 tops.Described adapter sleeve 14 is solidly set on the upper end of vertical axes 16, after the via hole of reative cell 9 bottom surfaces is passed in the lower end of this vertical axes 16, is connected with the output shaft of the first motor 17 is coaxial by shaft coupling.Above-mentioned the first motor 17 is installed in the bottom surface of reative cell 9 by mount pad 18, when 17 work of the first motor, can drive coating hood 12 and rotate.
Can further find out from Fig. 1 to 8, described ultrasonic atomizer 3 comprises funnel 3a and film 3f, wherein the mouth of pipe of the vertical pipeline section in funnel 3a top is the outlet end of ultrasonic atomizer 3, be installed with atomizer top cover 3b at this vertical pipeline section, and atomizer top cover 3b and funnel 3a are structure as a whole, and that dock with the upper end of shell 3c the lower end of atomizer top cover 3b is fixing.The flare of above-mentioned funnel 3a bottom is positioned at shell 3c, and is provided with one deck the second wire netting 47 in this flare, and this second wire netting 47 can filter out large drop, thereby allows little drop pass through.
The outer surface of described shell 3c has the air inlet that communicates with its inner chamber, this air inlet links to each other with an arm of three-way pipe 25, and being in series with glass ball float flowmeter 26 at this arm, this glass ball float flowmeter 26 is fixed on the vertical installing plate of described frame 1.The supervisor of above-mentioned three-way pipe 25 links to each other with described air compressor machine 27, and this air compressor machine 27 is installed on the base plate of frame 1.
Can find out from Fig. 1 to 9, the boss of described shell 3c lower end docks fixing with the boss of annular seating 3d upper end, in this annular seating 3d pressure ring 3e is housed, and accompany described film 3f between the ring-shaped step on pressure ring 3e and the annular seating 3d inwall, this film 3f is preferably polytetrafluoroethylene film, its thickness is necessary≤0.05mm, and be preferably 0.02mm.Have inlet, water inlet and delivery port on the described annular seating 3d, wherein inlet is positioned at the top of film 3f, and links to each other with described conveyance conduit 4.Described water inlet and delivery port all are positioned at the below of film 3f, wherein water inlet links to each other with an arm of threeway water inlet pipe 28, the supervisor of this threeway water inlet pipe 28 links to each other with pump 30, this pump 30 is driven by power supply 48, and pump 30 and power supply 48 are installed in the top of water tank 29, and this water tank 29 is installed on the base plate of described frame 1.Under the drive of described pump 30, the water in the water tank 29 can be drawn out of.Delivery port on the above-mentioned annular seating 3d links to each other with an arm of threeway return pipe 31, and a part of pipeline section of this arm is wrapped on the outer wall of described shell 3c, and the supervisor of threeway return pipe 31 links to each other with the water return outlet at described water tank 29 tops.
The boss of described annular seating 3d lower end docks with the boss of ring flange 3g upper end, both are fixedly connected with by the construction bolt on the boss, and the central authorities of ring flange 3g are provided with a plurality of endoporus, in the present embodiment, the number of this endoporus is 4, the bottom of these 4 endoporus has been threaded connection a support column 3h respectively, accompanies ultrasonic atomizatio sheet 3k between the step of this support column 3h and ring flange 3g endoporus.Described ultrasonic atomizatio sheet 3k is outsourcing piece, and 4 this ultrasonic atomizatio sheet 3k all are electrically connected with the ultrasonic atomizatio drive circuit, and the ultrasonic atomizatio drive circuit is the technology of art technology institute public office, does not do at this and gives unnecessary details.The circuit board that is carved with above-mentioned ultrasonic atomizatio drive circuit is fixed on the installing plate 32, and installing plate 32 is installed on the top board of described frame 1.
The above only is preferred embodiment of the present utility model; not take the utility model as restriction; all any modifications of within spirit of the present utility model and principle, doing, be equal to and replace and improvement etc., all should be included within the protection domain of the present utility model.
Claims (7)
1. ultrasonic atomizatio thin film coatings machine, it is characterized in that: in frame (1) fluid reservoir (2) and ultrasonic atomizer (3) are housed, wherein the number of ultrasonic atomizer (3) is corresponding one by one with fluid reservoir (2), and the number of fluid reservoir is at least one, and the charge door place at this fluid reservoir (2) top is hinged with seal cover; The liquid outlet of each described fluid reservoir (2) links to each other with the inlet of corresponding ultrasonic atomizer (3) by each self-corresponding conveyance conduit (4) respectively, and the position of fluid reservoir (2) upper liquid outlet is higher than the inlet of ultrasonic atomizer (3);
The outlet end of all ultrasonic atomizers (3) docks with the liquid feeding end of manifold trunk (6) respectively, and be fixedly connected with by the first quick release flange (5) that is sleeved on this docking section, and the outlet end of manifold trunk (6) docks with the lower end of mozzle (7), and is fixedly connected with by the second quick release flange (8) that is sleeved on this docking section; The top of described mozzle (7) reaches in the reative cell (9), and this reative cell is positioned at the top of described frame (1), and is supported on the frame (1);
The inserting end of described mozzle (7) is installed with sleeve pipe (49), the upper bottom surface of the lower end of this sleeve pipe (49) and described reative cell (9) is fixed, and be installed with installation sleeve (10) on the top of sleeve pipe (49), and the top of installation sleeve (10) is set with coating hood (12) by bearing (11), and this coating hood is up big and down small horn-like structure; Be installed with gear wheel (13) in the bottom of described coating hood (12), this gear wheel and pinion (15) engagement that is sleeved on adapter sleeve (14) top; Described adapter sleeve (14) is solidly set on the upper end of vertical axes (16), the lower end of vertical axes (16) is by output shaft coaxial be connected of shaft coupling with the first motor (17), and this first motor (17) is installed in the bottom surface of described reative cell (9) by mount pad (18):
The opening part at described reative cell (9) top is hinged with top cover (19), and the upper surface of this top cover is equipped with the second motor (21) by support (20); The output shaft of described the second motor (21) is by upper end coaxial be connected of magnetic fluid seal (22) with vertical bar (23), and this magnetic fluid seal is with the via seal on the described top cover (19); Described vertical bar (23) is positioned at reative cell (9), and in the vertical lower end of bar (23) iodine-tungsten lamp (24) is housed, this iodine-tungsten lamp be positioned at described coating hood (12) directly over.
2. ultrasonic atomizatio thin film coatings machine according to claim 1, it is characterized in that: the number of described fluid reservoir (2) is two, and described manifold trunk (6) is three-way pipe, two arm mouths of pipe of this manifold trunk are the liquid feeding end of manifold trunk, and supervisor's mouth of pipe of manifold trunk (6) is the outlet end of this manifold trunk.
3. ultrasonic atomizatio thin film coatings machine according to claim 2, it is characterized in that: described ultrasonic atomizer (3) comprises funnel (3a) and film (3f), wherein the mouth of pipe of the vertical pipeline section in funnel (3a) top is the outlet end of ultrasonic atomizer (3), be installed with atomizer top cover (3b) at this vertical pipeline section, this atomizer top cover lower end is docked fixing with the upper end of shell (3c), and the flare of funnel (3a) bottom is positioned at shell (3c); The outer surface of described shell (3c) has the air inlet that communicates with its inner chamber, this air inlet links to each other with an arm of three-way pipe (25), and be in series with glass ball float flowmeter (26) at this arm, and the supervisor of three-way pipe (25) links to each other with air compressor machine (27) on the frame (1);
The lower end of described shell (3c) is docked fixing with annular seating (3d) upper end, pressure ring (3e) is housed in this annular seating, and accompany described film (3f), the thickness≤0.05mm of this film (3f) between the ring-shaped step on pressure ring (3e) and annular seating (3d) inwall; Have inlet, water inlet and delivery port on the described annular seating (3d), wherein inlet is positioned at the top of film (3f), and links to each other with described conveyance conduit (4); Described water inlet and delivery port are positioned at the below of film (3f), wherein water inlet links to each other with an arm of threeway water inlet pipe (28), the supervisor of this threeway water inlet pipe links to each other with pump (30) on the water tank (29), and delivery port links to each other with an arm of threeway return pipe (31), a part of pipeline section of this arm is wrapped on the outer wall of described shell (3c), and the supervisor of threeway return pipe (31) links to each other with the water return outlet at described water tank (29) top;
The lower end of described annular seating (3d) is docked fixing with ring flange (3g) upper end, endoporus lower thread in ring flange central authorities is connected with support column (3h), accompanies ultrasonic atomizatio sheet (3k) between the step of this support column and ring flange (3g) endoporus; Described ultrasonic atomizatio sheet (3k) is electrically connected with the ultrasonic atomizatio drive circuit, and the circuit board that is carved with this ultrasonic atomizatio drive circuit is fixed on the installing plate (32), and installing plate (32) is fixed on the described frame (1).
4. ultrasonic atomizatio thin film coatings machine according to claim 1, it is characterized in that: described reative cell (9) is cylinder-like structure, bottom surface at reative cell (9) vertically is provided with a delivery pipe (33), this delivery pipe communicates with the inner chamber of reative cell (9), and dock with the gas-liquid inlet side of gas-liquid separator (34) lower end of delivery pipe (33), and be fixedly connected with by the 3rd quick release flange (35) that is sleeved on this docking section.
5. ultrasonic atomizatio thin film coatings machine according to claim 4, it is characterized in that: described gas-liquid separator (34) comprises VERTICAL TUBE (34a) and quartz ampoule (34d), wherein the upper end of VERTICAL TUBE (34a) is the gas-liquid inlet side of gas-liquid separator (34), and the boss of this VERTICAL TUBE (34a) lower end docks fixing with the boss of housing (34b) upper end; Be threaded connection installing ring (34c) in the lower end of described housing (34b), and the bottom of installing ring (34c) is installed with described quartz ampoule (34d);
Drainage tube (34e) is installed in described housing (34b), the tube core line of the tube core line of this drainage tube and described VERTICAL TUBE (34a) is on same straight line, and the upper orifice of drainage tube (34e) docks with the upper shed of housing (34b); Stainless steel wool (34f) is housed in described drainage tube (34e), have venthole on drainage tube (34e) tube wall of this stainless steel wool below, and described housing (34b) is upper to should having steam vent by venthole, and this steam vent links to each other with vavuum pump (37) on the described frame (1) by tracheae (36).
6. according to claim 3 or 4 or 5 described ultrasonic atomizatio thin film coatings machines, it is characterized in that: the outer surface of described reative cell (9) sidewall is provided with observation window (9a), water inlet (9b) and delivery port (9c), wherein water inlet (9b) and delivery port (9c) all with the communicating with cooling cavity of reative cell interior, and water inlet links to each other with the supervisor of described threeway water inlet pipe (28) by reative cell water inlet pipe (38), and delivery port (9c) links to each other with the supervisor of described threeway return pipe (31) by reative cell outlet pipe (39).
7. arbitrary described ultrasonic atomizatio thin film coatings machine according to claim 1～5, it is characterized in that: the blow-off pipe (40) that is connected to a threeway at described conveyance conduit (4), two arms of this blow-off pipe all link to each other with conveyance conduit (4), and the series connection of the conveyance conduit (4) between these two tie points first magnetic valve (41); Described conveyance conduit (4) is near being in series with second magnetic valve (42) on the arm of fluid reservoir (2), and the supervisor of blow-off pipe (40) is vertical pipeline section, and this supervisor a blowoff valve (43) is housed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220332424 CN202803516U (en) | 2012-07-10 | 2012-07-10 | Ultrasonic atomization film coating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220332424 CN202803516U (en) | 2012-07-10 | 2012-07-10 | Ultrasonic atomization film coating machine |
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| Publication Number | Publication Date |
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| CN202803516U true CN202803516U (en) | 2013-03-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201220332424 Expired - Fee Related CN202803516U (en) | 2012-07-10 | 2012-07-10 | Ultrasonic atomization film coating machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744177A (en) * | 2012-07-10 | 2012-10-24 | 重庆理工大学 | Ultrasonic atomization film spraying coater |
| CN103223393A (en) * | 2013-03-27 | 2013-07-31 | 温州市茂诚环保科技有限公司 | Closed type treating agent brush coating machine |
| CN104200947A (en) * | 2014-08-11 | 2014-12-10 | 华南理工大学 | Nano-structure-controllable diluted magnetic semiconductor material and preparation method and device thereof |
| CN104289341A (en) * | 2013-07-19 | 2015-01-21 | 陈冠仁 | Automatic article coating method and device |
| CN105032679A (en) * | 2015-08-14 | 2015-11-11 | 重庆理工大学 | Ultrasonic atomization source |
-
2012
- 2012-07-10 CN CN 201220332424 patent/CN202803516U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744177A (en) * | 2012-07-10 | 2012-10-24 | 重庆理工大学 | Ultrasonic atomization film spraying coater |
| CN102744177B (en) * | 2012-07-10 | 2014-10-08 | 重庆理工大学 | Ultrasonic atomization film spraying coater |
| CN103223393A (en) * | 2013-03-27 | 2013-07-31 | 温州市茂诚环保科技有限公司 | Closed type treating agent brush coating machine |
| CN103223393B (en) * | 2013-03-27 | 2015-05-27 | 温州市茂诚环保科技有限公司 | Closed type treating agent brush coating machine |
| CN104289341A (en) * | 2013-07-19 | 2015-01-21 | 陈冠仁 | Automatic article coating method and device |
| CN104200947A (en) * | 2014-08-11 | 2014-12-10 | 华南理工大学 | Nano-structure-controllable diluted magnetic semiconductor material and preparation method and device thereof |
| CN105032679A (en) * | 2015-08-14 | 2015-11-11 | 重庆理工大学 | Ultrasonic atomization source |
| CN105032679B (en) * | 2015-08-14 | 2017-04-05 | 重庆理工大学 | A kind of ultrasonic atomizatio source |
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Granted publication date: 20130320 Termination date: 20130710 |