CN202794465U - Comprehensive performance test system for motor - Google Patents

Comprehensive performance test system for motor Download PDF

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Publication number
CN202794465U
CN202794465U CN 201220270240 CN201220270240U CN202794465U CN 202794465 U CN202794465 U CN 202794465U CN 201220270240 CN201220270240 CN 201220270240 CN 201220270240 U CN201220270240 U CN 201220270240U CN 202794465 U CN202794465 U CN 202794465U
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China
Prior art keywords
motor
station
electrical cabinet
test macro
test
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Expired - Fee Related
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CN 201220270240
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Chinese (zh)
Inventor
周锡锋
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TENSION TECHNOLOGY Ltd
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TENSION TECHNOLOGY Ltd
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Abstract

The utility model discloses a comprehensive performance test system for a motor. The system comprises a frame; an electrical cabinet system arranged on the frame; and a motor detection system arranged on the frame and connected with the electrical cabinet system; wherein the electrical cabinet system is an electrical cabinet system for comprehensive performance tests; and the motor detection system is a motor detection system for the comprehensive performance tests, corresponding to the electrical cabinet system. The comprehensive performance test system has the advantages of reduced cost, increased efficiency and improved quality management, and can work in cooperation with an automatic material feeding and discharging manipulator, achieving the soft combination of production lines and automatic production of motor products.

Description

A kind of electric machine combination property test macro
Technical field
The utility model relates to a kind of Motor Measuring System, especially relates to a kind of electric machine combination property test macro.
Background technology
The development of science and technology has proposed more and more higher requirement to motor performance and quality index, and the development of Motor Measuring Technology and the development of electric machine industry are closely-related.Motor test is the important step to quality of motors and technical feature comprehensive evaluation, is the important procedure of motor manufacturing and production.Traditional testing equipment and method need the instrument of observation many because the running time is long, manually read test data and carry out data analysis, calculating, have affected to a certain extent quality and the precision of motor test.Along with the further lifting of present design of electrical motor level, technological level, and the raw-material performance of motor improves constantly, and the Performance and quality index of motor is greatly improved.Therefore, the requirement of Motor Measuring Technology also improved day by day.
In recent years, progress along with scientific and technological level, it is imperative to improve motor test testing efficiency, reduction labor intensity of operating staff, raising measuring accuracy and test mass, and because abundant, the progress of means of testing of the theory of testing, always raising and automatization test system and the widespread use of robot calculator in test of equipment precision, the measuring technology of motor has also had the development of advancing by leaps and bounds really.
Motor test is to utilize instrument, instrument and relevant device, according to relevant regulation, to the semi-manufacture in the motor manufacture process and finished product, or the check carried out of the technical indicators such as the electric property of the auxiliary products take motor as main body, mechanical property, security performance and reliability.By these checks, the correlated performance data of the tested motor of reflection that can be all or part of are used these data, can judge whether tested motor meets good and bad and improved target and the direction of designing requirement, quality.Motor test and detection are indispensable important steps in motor research, production and the maintenance process.Therefore, for the unit that is engaged in motor research, production or maintenance, possess the satisfactory motor test checkout equipment of a cover and be necessary.
But with regard to prior art, each motor production firm all is the traditional approach that adopts many people, multistation, multiple instruments pipeline system when motor product is detected at present; Cause that human cost is higher, efficient is low, the form disunity of test result data; In existing production technology, fine the addressing these problems of not a kind of equipment; Thereby bring the difficult points such as inconvenient for qualitative control, the management and control of motor product before dispatching from the factory.
Summary of the invention
In view of the existing deficiency of the Motor Measuring System of prior art.The purpose of this utility model is to provide a kind of can reduce cost, raise the efficiency, improve qualitative control, can also cooperate with automatic loading and unloading manipulator, realizes the electric machine combination property test macro of flexible group line fully-automatic production motor product.
For realizing above-mentioned purpose of the present utility model, the utility model provides a kind of electric machine combination property test macro, and described electric machine combination property test macro comprises: a frame; One electrical cabinet system, described electrical cabinet system are arranged on the described frame; One motor detection system, described motor detection system are arranged on the described frame and are connected to described Electric Appliance Cabinet system; Described electrical cabinet system is the all-round property testing electrical cabinet system; The corresponding described electrical cabinet system of described motor detection system is the motor detection system of all-round property testing.
According to above-mentioned design of the present utility model, described electrical cabinet system comprises withstand voltage and insulation tester, a loading tester, a no load test instrument and a computer system.
According to above-mentioned design of the present utility model, described motor detection system comprises: a drive motor; One or four station Cam splitters, described four station Cam splitters are arranged on the plane of described frame, and are connected to the described drive motor that is arranged in the frame; One cam index plate, described cam index plate are arranged on the described four station Cam splitters; Motor station, described motor station are arranged on the described cam index plate, are used for the motor of fixing test, comprising: a motor loading and unloading station is used for material loading and the blanking of the motor of test; One empty load of motor test station is used for the zero load of energising testing of electric motors; One motor load test station is used for the load of energising testing of electric motors; One motor is withstand voltage and the Insulation test station, is used for the withstand voltage and insulation parameter of energising testing of electric motors; Clamping cylinder; Described clamping cylinder is arranged on the frame and is used for compressing the motor of test; One Motor torque test macro, described Motor torque test macro is used for measuring the load torque of motor; One propulsion cylinder, described propulsion cylinder are connected to described Motor torque test macro, and are used for advancing described Motor torque test macro connection motor to detect.
According to above-mentioned design of the present utility model, described computer system comprises that one is arranged at display screen and the keyboard mouse tray of electrical cabinet system.
According to above-mentioned design of the present utility model, described Motor torque test macro is connected to the motor that is installed on described motor station by a unidirectional needle bearing shaft coupling, and described motor freely rotates with described Torque Measuring System and connects; Described electrical cabinet system arranges an energising probe, is used for to described electrical power running.
According to above-mentioned design of the present utility model, described clamping cylinder is three, is used for compressing the motor of test.
Advantage of the present utility model and beneficial effect are: have and can reduce cost, raise the efficiency, improve qualitative control, can also and automatic loading and unloading manipulator cooperate, realize the advantages such as flexible group line fully-automatic production motor product.
Description of drawings
Fig. 1 is the perspective view of a kind of electric machine combination property test macro of the present utility model;
Fig. 2 is the perspective view of the motor detection system of a kind of electric machine combination property test macro of the present utility model.
Embodiment
In order to further specify principle of the present utility model and structure, now by reference to the accompanying drawings preferred embodiment of the present utility model is elaborated, yet described embodiment can not be used for limiting scope of patent protection of the present utility model only for furnishing an explanation and the usefulness of explaining.
As shown in Figures 1 and 2 be a kind of electric machine combination property test macro of the present utility model, described electric machine combination property test macro comprises: a frame 1; One electrical cabinet system 2, described electrical cabinet system 2 are arranged on the described frame 1; One motor detection system 3, described motor detection system 3 are arranged on the described frame 1 and are connected to described Electric Appliance Cabinet system 2; Described electrical cabinet system 2 is the all-round property testing electrical cabinet system; The motor detection system that described motor detection system 3 corresponding described electrical cabinet systems are all-round property testing.
According to above-mentioned design of the present utility model, described electrical cabinet system 2 comprises withstand voltage and insulation tester 21, a loading tester 22, a no load test instrument 23 and a computer system 24.
According to above-mentioned design of the present utility model, described motor detection system 3 comprises: a drive motor 31; One or four station Cam splitters 32, described four station Cam splitters 32 are arranged on the plane of described frame 1, and are connected to the described drive motor 31 that is arranged in the frame 1; One cam index plate 33, described cam index plate 33 are arranged on the described four station Cam splitters 32; Motor station 34, described motor station 34 are arranged on the described cam index plate 33, are used for the motor 4 of fixing test, comprising: a motor loading and unloading station 341 is used for material loading and the blanking of the motor 4 of test; One empty load of motor test station 342 is used for the zero load of energising testing of electric motors 4; One motor load test station 343 is used for the load of energising testing of electric motors 4; One motor is withstand voltage and Insulation test station 344, is used for the withstand voltage and insulation parameter of energising testing of electric motors 4; Clamping cylinder 35; Described clamping cylinder 35 is arranged on the frame 1 and is used for compressing the motor 4 of test; One Motor torque test macro 36, described Motor torque test macro 36 is used for measuring the load torque of motor 4; One propulsion cylinder 37, described propulsion cylinder 37 is connected to described Motor torque test macro 36, and is used for advancing described Motor torque test macro 36 connection motors 4 to detect.
According to above-mentioned design of the present utility model, described computer system 24 comprises that one is arranged at display screen 241 and the keyboard mouse tray 242 of electrical cabinet system 2.
According to above-mentioned design of the present utility model, described Motor torque test macro 36 is connected to the motor 4 that is installed on described motor station 34 by a unidirectional needle bearing shaft coupling 361, and described motor 4 freely rotates with described Torque Measuring System 36 and connects; Described electrical cabinet system 2 arranges an energising probe 25, is used for to described motor 4 energising runnings.
According to above-mentioned design of the present utility model, described clamping cylinder 35 is three, is used for compressing the motor 4 of test.
Advantage of the present utility model and beneficial effect are: have and can reduce cost, raise the efficiency, improve qualitative control, can also and automatic loading and unloading manipulator cooperate, realize the advantages such as flexible group line fully-automatic production motor product.
Foregoing only is preferred embodiment of the present utility model and the variant enumerated; be not used for limiting the utility model; every within spirit of the present utility model and principle; any modification and the improvement that need not creative thinking done all should be included within the protection domain of the present utility model.

Claims (6)

1. electric machine combination property test macro is characterized in that:
Described electric machine combination property test macro comprises:
One frame;
One electrical cabinet system, described electrical cabinet system are arranged on the described frame;
One motor detection system, described motor detection system are arranged on the described frame and are connected to described Electric Appliance Cabinet system;
Described electrical cabinet system is the all-round property testing electrical cabinet system; The corresponding described electrical cabinet system of described motor detection system is the motor detection system of all-round property testing.
2. a kind of electric machine combination property test macro as claimed in claim 1 is characterized in that:
Described electrical cabinet system comprises withstand voltage and insulation tester, a loading tester, a no load test instrument and a computer system.
3. a kind of electric machine combination property test macro as claimed in claim 1 is characterized in that:
Described motor detection system comprises:
One drive motor;
One or four station Cam splitters, described four station Cam splitters are arranged on the plane of described frame, and are connected to the described drive motor that is arranged in the frame;
One cam index plate, described cam index plate are arranged on the described four station Cam splitters;
Motor station, described motor station are arranged on the described cam index plate, are used for the motor of fixing test, comprising: a motor loading and unloading station is used for material loading and the blanking of the motor of test; One empty load of motor test station is used for the zero load of energising testing of electric motors; One motor load test station is used for the load of energising testing of electric motors; One motor is withstand voltage and the Insulation test station, is used for the withstand voltage and insulation parameter of energising testing of electric motors;
Clamping cylinder; Described clamping cylinder is arranged on the frame and is used for compressing the motor of test;
One Motor torque test macro, described Motor torque test macro is used for measuring the load torque of motor;
One propulsion cylinder, described propulsion cylinder are connected to described Motor torque test macro, and are used for advancing described Motor torque test macro connection motor to detect.
4. a kind of electric machine combination property test macro as claimed in claim 2, it is characterized in that: described computer system comprises that one is arranged at display screen and the keyboard mouse tray of electrical cabinet system.
5. a kind of electric machine combination property test macro as claimed in claim 3 is characterized in that:
Described Motor torque test macro is connected to the motor that is installed on described motor station by a unidirectional needle bearing shaft coupling, and described motor freely rotates with described Torque Measuring System and connects;
Described electrical cabinet system arranges an energising probe, is used for to described electrical power running.
6. a kind of electric machine combination property test macro as claimed in claim 3 is characterized in that:
Described clamping cylinder is three, is used for compressing the motor of test.
CN 201220270240 2012-06-11 2012-06-11 Comprehensive performance test system for motor Expired - Fee Related CN202794465U (en)

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CN 201220270240 CN202794465U (en) 2012-06-11 2012-06-11 Comprehensive performance test system for motor

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Application Number Priority Date Filing Date Title
CN 201220270240 CN202794465U (en) 2012-06-11 2012-06-11 Comprehensive performance test system for motor

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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103197245A (en) * 2013-03-29 2013-07-10 苏州汇川技术有限公司 Detecting device and detecting technology for servo motor stator
CN103267946A (en) * 2013-04-24 2013-08-28 无锡市朗迪测控技术有限公司 Starter performance testing system
CN103675682A (en) * 2013-12-31 2014-03-26 江门市竞晖电器实业有限公司 Multi-station comprehensive test equipment used for detecting motor
CN103675678A (en) * 2013-12-05 2014-03-26 上海电机***节能工程技术研究中心有限公司 Rhythm type full-automatic delivery testing system
CN103698702A (en) * 2013-12-31 2014-04-02 江门市竞晖电器实业有限公司 Multifunctional motor detection system
CN104502842A (en) * 2014-10-20 2015-04-08 中山明杰自动化科技有限公司 Small and special stepping motor aging informatization detection system
CN104898059A (en) * 2015-05-29 2015-09-09 中山明杰自动化科技有限公司 Permanent magnet claw pole stepping motor function test full-detection machine
CN105137352A (en) * 2015-08-14 2015-12-09 宁波卡伦特电器有限公司 Motor performance testing equipment and testing method thereof
CN106019151A (en) * 2016-06-22 2016-10-12 广东利迅达机器人***股份有限公司 Automatic motor aging test device
CN106019156A (en) * 2016-08-04 2016-10-12 德恩科电机(太仓)有限公司 Motor testing system and method
CN106383310A (en) * 2015-07-29 2017-02-08 中山大洋电机股份有限公司 Motor rotation test equipment and test method thereof
CN107390124A (en) * 2017-09-05 2017-11-24 天津迈斯特机车配件有限公司 Integrated electric motor performance online test device
CN107632260A (en) * 2017-10-19 2018-01-26 台山市江口电器制造有限公司 A kind of worm shaft motor comprehensive test frock
CN107677486A (en) * 2017-09-22 2018-02-09 武汉华风电子工程有限公司 A kind of loaded noise testing frock
CN108445335A (en) * 2015-09-08 2018-08-24 浙江联宜电机有限公司 Motor operating test assembly line
CN108480233A (en) * 2018-05-09 2018-09-04 中山市博测达电子科技有限公司 A kind of automatic test machine for testing laser radar internal component

Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103197245B (en) * 2013-03-29 2015-07-15 苏州汇川技术有限公司 Detecting device and detecting technology for servo motor stator
CN103197245A (en) * 2013-03-29 2013-07-10 苏州汇川技术有限公司 Detecting device and detecting technology for servo motor stator
CN103267946A (en) * 2013-04-24 2013-08-28 无锡市朗迪测控技术有限公司 Starter performance testing system
CN103267946B (en) * 2013-04-24 2015-06-17 无锡市朗迪测控技术有限公司 Starter performance testing system
CN103675678A (en) * 2013-12-05 2014-03-26 上海电机***节能工程技术研究中心有限公司 Rhythm type full-automatic delivery testing system
CN103675678B (en) * 2013-12-05 2016-04-06 上海电机***节能工程技术研究中心有限公司 The full-automatic delivery test system of a kind of beat-type
CN103675682A (en) * 2013-12-31 2014-03-26 江门市竞晖电器实业有限公司 Multi-station comprehensive test equipment used for detecting motor
CN103698702A (en) * 2013-12-31 2014-04-02 江门市竞晖电器实业有限公司 Multifunctional motor detection system
CN103675682B (en) * 2013-12-31 2016-08-17 江门市竞晖电器实业有限公司 A kind of multistation integral test system for detecting motor
CN104502842A (en) * 2014-10-20 2015-04-08 中山明杰自动化科技有限公司 Small and special stepping motor aging informatization detection system
CN104898059A (en) * 2015-05-29 2015-09-09 中山明杰自动化科技有限公司 Permanent magnet claw pole stepping motor function test full-detection machine
CN106383310A (en) * 2015-07-29 2017-02-08 中山大洋电机股份有限公司 Motor rotation test equipment and test method thereof
CN105137352B (en) * 2015-08-14 2018-04-20 宁波卡伦特电器有限公司 A kind of motor performance test equipment and its test method
CN105137352A (en) * 2015-08-14 2015-12-09 宁波卡伦特电器有限公司 Motor performance testing equipment and testing method thereof
CN108445335A (en) * 2015-09-08 2018-08-24 浙江联宜电机有限公司 Motor operating test assembly line
CN108445335B (en) * 2015-09-08 2020-05-08 浙江联宜电机有限公司 Motor operation test assembly line
CN106019151A (en) * 2016-06-22 2016-10-12 广东利迅达机器人***股份有限公司 Automatic motor aging test device
CN106019151B (en) * 2016-06-22 2019-01-15 广东利迅达机器人***股份有限公司 A kind of automatic motor ageing tester
CN106019156A (en) * 2016-08-04 2016-10-12 德恩科电机(太仓)有限公司 Motor testing system and method
CN107390124A (en) * 2017-09-05 2017-11-24 天津迈斯特机车配件有限公司 Integrated electric motor performance online test device
CN107677486A (en) * 2017-09-22 2018-02-09 武汉华风电子工程有限公司 A kind of loaded noise testing frock
CN107632260A (en) * 2017-10-19 2018-01-26 台山市江口电器制造有限公司 A kind of worm shaft motor comprehensive test frock
CN107632260B (en) * 2017-10-19 2024-06-28 台山市江口电器制造有限公司 Worm shaft motor comprehensive test tool
CN108480233A (en) * 2018-05-09 2018-09-04 中山市博测达电子科技有限公司 A kind of automatic test machine for testing laser radar internal component

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Legal Events

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130313

Termination date: 20170611

CF01 Termination of patent right due to non-payment of annual fee