CN202792993U - Fully automatic feeding device of high-position plate casting machine system - Google Patents

Fully automatic feeding device of high-position plate casting machine system Download PDF

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Publication number
CN202792993U
CN202792993U CN 201220405120 CN201220405120U CN202792993U CN 202792993 U CN202792993 U CN 202792993U CN 201220405120 CN201220405120 CN 201220405120 CN 201220405120 U CN201220405120 U CN 201220405120U CN 202792993 U CN202792993 U CN 202792993U
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CN
China
Prior art keywords
controlling organization
feeding device
automatic feeding
switch
corpus unguis
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Withdrawn - After Issue
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CN 201220405120
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Chinese (zh)
Inventor
陈信光
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QUANZHOU DONGSHAN MACHINE CO Ltd
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QUANZHOU DONGSHAN MACHINE CO Ltd
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Abstract

The utility model discloses a fully automatic feeding device of a high-position plate casting machine system. The fully automatic feeding device of the high-position plate casting machine system comprises a control mechanism, and a horizontal conveying mechanism, a turning mechanism, a vertical lifting mechanism and a loading direction actuating mechanism which are all connected with the control mechanism, wherein the turning mechanism is arranged between the horizontal conveying mechanism and the vertical lifting mechanism to transfer a lead ingot to the vertical lifting mechanism from the horizontal conveying mechanism; and the loading direction actuating mechanism is used for conveying the lead ingot to a required lead smelting furnace under the control of the control mechanism. Compared with the prior art, pure automatic feeding can be achieved according to requirements of the lead smelting furnace, and therefore the fully automatic feeding device of the high-position plate casting machine system has the advantages of being high in production efficiency, low in manual cost and accurate and timely in feeding.

Description

A kind of full-automatic feeding device of overhead cast plate machine system
Technical field
The utility model relates to the pay-off field of plumbous parts of Casting, relates in particular a kind of full-automatic feeding device of overhead cast plate machine system, and it can be automatically, exactly lead pig is carried out feeding, and be delivered in the corresponding lead melting furnace according to current needs.
Background technology
The applicant once applied for and had obtained utility model patent ZL201120308812.4 on August 23rd, 2011 to State Intellectual Property Office, it relates to a kind of energy-saving overhead cast plate machine system, include a lead pig feeding device, one automatic material return device, one lead melting furnace and some high-position plate casting machines arranged together with feeding mouth, offer several discharging openings on the above-mentioned lead melting furnace, above-mentioned discharging opening and the corresponding setting of above-mentioned high-position plate casting machine, and the input of each above-mentioned high-position plate casting machine respectively correspondence is undertaken in each above-mentioned discharging opening, the output of above-mentioned lead pig feeding device and the output of above-mentioned automatic material return device are in respectively the feeding mouth top of above-mentioned lead melting furnace, and the input of above-mentioned automatic material return device is undertaken in the feed back frame blanking port of each above-mentioned high-position plate casting machine.
It is by allowing some high-position plate casting machines share lead melting furnace, a lead pig feeding device and an automatic material return device, so that a bit manipulation workman can carry out the operation of leading material to some high-position plate casting machines simultaneously, and automatic material return device can be simultaneously carries out recycling in the automatic collecting to the waste material of some high-position plate casting machines, so need not every high-position plate casting machine and set an operator and an automatic material return device, improve employment efficient, reduced use cost and power consumption.
But above-mentioned lead pig feeding device is still and adopts artificial mode to carry out, and production efficiency is low, cost of labor is high and reinforced inaccurate timely defective thereby have.
In view of this, the inventor has this case to produce for the defects further investigation in the existing lead pig feeding device then.
The utility model content
The purpose of this utility model is to provide a kind of full-automatic feeding device of overhead cast plate machine system, it can carry out auto feed to lead pig according to the needs of current lead melting furnace, has that production efficiency is low, cost of labor is high and reinforced inaccurate timely defective thereby solve prior art lead pig feeding device.
In order to reach above-mentioned purpose, solution of the present utility model is:
A kind of full-automatic feeding device of overhead cast plate machine system, wherein, comprise controlling organization and the horizontal transport agency that all links to each other with controlling organization, switching mechanism, vertical-lifting mechanism and loading direction executing agency, this switching mechanism is arranged between horizontal transport agency and the vertical-lifting mechanism and lead pig is transferred to vertical-lifting mechanism by horizontal transport agency, and this loading direction executing agency carries lead pig to required lead melting furnace under the control of controlling organization.
Further, this full-automatic feeding device also comprises material receiving mechanism, this material receiving mechanism has the slideway and for detection of the sense switch whether lead pig is arranged on the slideway that connects material of connecting material, and this slideway one end that connects material is undertaken in the outlet of vertical-lifting device, and the other end links to each other with lead melting furnace.
Further, this switching mechanism comprises upset pawl, upset motor and the first inductive switch, this upset pawl has turning cylinder and all is fixed on the turning cylinder and the first corpus unguis and second corpus unguis that can rotate with turning cylinder, this first corpus unguis and the second corpus unguis arrange along the axis direction interval of turning cylinder, this first corpus unguis and the second corpus unguis outer rim all have at least two holding tanks at the radial direction of turning cylinder furnishings, and the holding tank on this first corpus unguis and the corresponding setting of holding tank on the second corpus unguis are with common support material; This upset motor drives with the upset pawl and links to each other, whether this first inductive switch induction lead pig is positioned at holding tank and first induced signal that will obtain sends controlling organization, and this upset motor links to each other with controlling organization and the driving pawl rotation of overturning when in holding tank lead pig being arranged.
Further, this first corpus unguis and the second corpus unguis have all been display four holding tanks, and these four holding tanks along the circumferential direction equal angles interval arrange.
Further, this vertical-lifting mechanism comprises elevator bucket, upper limit position switch, lower position switch, chain drive-belt, the second inductive switch and lifting motor, this lifting motor links to each other with chain drive-belt and controls chain drive-belt and rotate, this elevator bucket is fixed on the chain drive-belt, this upper limit position switch, lower position switch, the second inductive switch all links to each other with controlling organization with lifting motor, whether carry lead pig in this second inductive switch induction elevator bucket and obtain induced signal and transfer to controlling organization, this upper limit position switch and lower position switch are responded to respectively the position of elevator bucket and position signalling are sent to controlling organization, and this controlling organization is according to inductive switch, the information that upper limit position switch and lower position switch three transmit and control lifting motor work.
Further, this loading direction executing agency comprises the sliding roller unit that is arranged in the elevator bucket, the binder unit that is positioned at the position-limiting unit of elevator bucket both sides and is positioned at the elevator bucket both sides, this cunning roller unit has the first location-plate, the second location-plate and a plurality of rolling element that is arranged between the first location-plate and the second location-plate, each rolling element all is rotatedly connected with the first location-plate and the second location-plate, and the center of this first location-plate and the second location-plate rotatably is arranged on the elevator bucket by a rotating shaft; This position-limiting unit has safety door and links to each other with safety door and determine the door cylinder that safety door opens and closes, this binder unit then has a pressure cylinder that can act on sliding roller unit and change sliding roller unit both sides high and low position, and this door cylinder all links to each other with controlling organization with pressure cylinder.
Further, this second inductive switch is optoelectronic switch.
After adopting said structure, the full-automatic feeding device of a kind of overhead cast plate machine system that the utility model relates to, under the control of controlling organization, by the horizontal feed of horizontal transport agency realization to lead pig, then by switching mechanism lead pig is gone to vertical-lifting mechanism by horizontal transport agency again, and by the upwards lifting of vertical-lifting mechanism, selected by loading direction executing agency more at last and lead pig is delivered in the required lead melting furnace.So, compared with prior art, the utility model can feed in raw material according to the needs of lead melting furnace with realizing pure automation, thereby has high and reinforced accurately and timely the characteristics of production efficiency height, cost of labor.
Description of drawings
Fig. 1 is full-automatic feeding device lead pig that the utility model the relates to a kind of overhead cast plate machine system perspective view when being on the switching mechanism;
Fig. 2 is full-automatic feeding device lead pig that the utility model the relates to a kind of overhead cast plate machine system perspective view when being in switching mechanism, vertical-lifting mechanism and three positions of material receiving mechanism;
Fig. 3 is the enlarged drawing of vertical-lifting and material receiving mechanism among Fig. 2;
Fig. 4 is the front view of vertical-lifting mechanism and material receiving mechanism among Fig. 2;
Fig. 5 is the structural representation of upset pawl in the utility model;
Fig. 6 is the principle sketch of vertical-lifting mechanism in the utility model.
Among the figure:
Full-automatic feeding device 100
Horizontal transport agency 1 switching mechanism 2
Upset pawl 21 turning cylinders 211
The first corpus unguis 212 second corpus unguis 213
Holding tank 214 first inductive switches 22
Vertical-lifting mechanism 3 elevator buckets 31
Upper limit position switch 32 lower position switch 33
Chain drive-belt 34 second inductive switches 35
Lifting motor 36 loading direction executing agencies 4
Sliding roller unit 41 first location-plates 411
The second location-plate 412 rolling elements 413
Rotating shaft 414 position-limiting units 42
Safety door 421 door cylinders 422
Binder unit 43 pressure cylinders 431
Material receiving mechanism 5 slideway 51 that connects material
Controlling organization 6 lead pigs 200
The specific embodiment
In order further to explain the technical solution of the utility model, the utility model is elaborated below by specific embodiment.
As depicted in figs. 1 and 2, the circle automatic feeding device 100 of a kind of overhead cast plate machine system that the utility model relates to, comprise controlling organization 6 (please refer to shown in Figure 6) and the horizontal transport agency 1 that all links to each other with controlling organization 6, switching mechanism 2, vertical-lifting mechanism 3 and loading direction executing agency 4, this controlling organization 6 specifically can adopt the PLC controller.
This horizontal transport agency 1 is simple motor chain drive, and in order to ensure the accuracy of transmission, its two side position can also be provided with travel switch, is specially conventional means in the industry, so not unnecessary description.
This switching mechanism 2 is arranged between horizontal transport agency 1 and the vertical-lifting mechanism 3, thereby lead pig 200 is transferred to vertical-lifting mechanism 3 by horizontal transport agency 1, and this loading direction is carried out with regard to 4 and carry lead pig 200 to required lead melting furnace under the control of controlling organization 6.
In the present embodiment, this circle automatic feeding device 100 also comprises material receiving mechanism 5, this material receiving mechanism 5 has the slideway of connecting material 51 and sense switch, this sense switch is for detection of on the slideway 51 that connects material whether lead pig 200 being arranged, these slideway 51 1 ends that connect material are undertaken in the outlet of vertical-lifting device, the other end links to each other with lead melting furnace, and this sense switch links to each other with controlling organization 6.So, this sense switch can play the effect of last detection, thereby avoids lead pig 200 to be stuck in the somewhere and do not enter lead melting furnace, if sense switch does not detect lead pig 200,6 need of this controlling organization send alarm signal, thereby reminds people to carry out artificial treatment.
Like this, the utility model is under the control of controlling organization 6, by the horizontal feed of horizontal transport agency 1 realization to lead pig 200, then by switching mechanism 2 lead pig 200 is gone to vertical-lifting mechanism 3 by horizontal transport agency 1 again, and by upwards lifting of vertical-lifting mechanism 3, the last execution with regard to 4 by loading direction again selected and lead pig 200 is delivered in the required lead melting furnace.So, compared with prior art, the utility model can feed in raw material according to the needs of lead melting furnace with realizing pure automation, thereby has high and reinforced accurately and timely the characteristics of production efficiency height, cost of labor.
A kind of specific embodiment as this switching mechanism 2, please refer to Fig. 1, Fig. 2 and shown in Figure 5, this switching mechanism 2 comprises upset pawl 21, upset motor and the first inductive switch 22, this upset pawl 21 has turning cylinder 211 and all is fixed on the first corpus unguis 212 and the second corpus unguis 213 on the turning cylinder 211, this first corpus unguis 212 and the second corpus unguis 213 can rotate with the rotation of turning cylinder 211, this first corpus unguis 212 and the second corpus unguis 213 arrange along the axis direction interval of turning cylinder 211, this first corpus unguis 212 and the second corpus unguis 213 outer rims all have at least two holding tanks 214 at the radial direction furnishings of turning cylinder 211, holding tank 214 corresponding settings on holding tank 214 on this first corpus unguis 212 and the second corpus unguis 213 are with common support material, and namely lead pig 200; This upset motor drives with upset pawl 21 and links to each other, the the first induced signal transmission controlling organization 6 whether these the first inductive switch 22 induction lead pigs 200 are positioned at holding tank 214 and will obtain, this upset motor links to each other with controlling organization 6, and drives 21 rotations of upset pawl when in holding tank 214 lead pig 200 being arranged; If the first inductive switch 22 is also sensed lead pig 200, this upset motor is not then worked; In addition, for the upset motor can be stopped immediately after rotating certain proper angle, this switching mechanism 2 can also comprise travel switch, specifically just is not described in detail.In this specific embodiment, as shown in Figure 5, this first corpus unguis 212 and the second corpus unguis 213 are all display four holding tanks 214, and these four holding tanks 214 along the circumferential direction equal angles interval arrange.
So, after people use one of them holding tank 214 and transport material, allowing rotating shaft 414 rotate a smaller angle can allow next holding tank 214 for transporting, so 2 each of this switching mechanisms need sequentially rotate a smaller angle, can realize again transporting of material, thereby greatly improve the efficient of transporting of upset pawl 21.
A kind of specific embodiment as this vertical-lifting mechanism 3, please refer to shown in Fig. 1 and Fig. 6, this vertical-lifting mechanism 3 comprises elevator bucket 31, upper limit position switch 32, lower position switch 33, chain drive-belt 34, the second inductive switch 35 and lifting motor 36, this lifting motor 36 links to each other with chain drive-belt 34 and controls chain drive-belt 34 and rotate, this elevator bucket 31 is fixed on the chain drive-belt 34, and this second inductive switch 35 is optoelectronic switch; This upper limit position switch 32, lower position switch 33, the second inductive switch 35 and lifting motor 36 all link to each other with controlling organization 6, whether carry lead pig 200 in these the second inductive switch 35 induction elevator buckets 31, and obtain induced signal and finally transfer to controlling organization 6, this upper limit position switch 32 and lower position switch 33 are responded to respectively the position of elevator bucket 31 and position signalling are sent to controlling organization 6, the information that this controlling organization 6 transmits according to inductive switch, upper limit position switch 32 and lower position switch 33 threes and 36 work of Comprehensive Control lifting motor.
So, sense when carrying lead pig 200 in the elevator bucket 31 at the second inductive switch 35, this lifting motor 36 can drive elevator bucket 31 by chain drive-belt 34 and move upward, and when upper limit position switch 32 is sensed elevator bucket 31, under the control of controlling organization 6, this elevator bucket 31 stops and arriving the extreme higher position, thereby can provide lead pig 200 for lead melting furnace; After lead pig 200 supplies are complete, this second inductive switch 35 can be given controlling organization 6 signals again, this controlling organization 6 can drive elevator bucket 31 by lifting motor 36 and move downward, and by lower position switch 33 accurate return, thereby realize the work that moves in circles, and then material and return are carried in the realization full-automation.
Carry out a kind of specific embodiment with regard to 4 as this loading direction, as shown in Figure 3 and Figure 4, this loading direction is carried out and is comprised sliding roller unit 41 with regard to 4, position-limiting unit 42 and binder unit 43, this cunning roller unit 41 is arranged in the elevator bucket 31, and has the first location-plate 411, the second location-plate 412 and a plurality of rolling element 413 that is arranged between the first location-plate 411 and the second location-plate 412, each rolling element 413 all is rotatedly connected with the first location-plate 411 and the second location-plate 412, and the center of this first location-plate 411 and the second location-plate 412 rotatably is arranged on the elevator bucket 31 by a rotating shaft 414; So so that this cunning roller unit 41 can be centered by rotating shaft 414 and swing.
This position-limiting unit 42 is positioned at the both sides of elevator bucket 31, namely have two groups of identical structures, every group of position-limiting unit 42 all has safety door 421 and links to each other with safety door 421 and determine the door cylinder 422 that safety door 421 opens and closes, this door cylinder 422 links to each other with controlling organization 6, thereby in the time need to supplying with lead pig 200 to the lead melting furnace of a side, need under the effect of controlling organization 6, to open safety door 421 by door cylinder 422.
This binder unit 43 is positioned at the both sides of elevator bucket 31, have equally two groups of identical structures, every group of binder unit 43 all has a pressure cylinder 431, this pressure cylinder 431 can act on sliding roller unit 41 and change the high and low position of sliding roller unit 41 both sides, and this pressure cylinder 431 links to each other with controlling organization 6; In the time need to supplying with lead pig 200 to the lead melting furnace of a side, then under the effect of controlling organization 6 by pressure cylinder 431 so that should sideslip roller unit 41 be lower, namely allow the lead pig 200 can be along rolling element 413 and to this Slideslip.
So, when elevator bucket 31 is in the extreme higher position, if it is that the lead melting furnace in left side needs lead pig 200 supplies that controlling organization 6 sends instruction, this moment, 43 of the binder unit in this left side can move, thereby so that sliding roller unit 41 presents left low right high state, this moment, the door cylinder by the left side 422 was opened the safety door 421 in left side again, thereby so that lead pig 200 can enter in the lead melting furnace by the slideway 51 that connects material in left side; Need lead pig 200 supplies if the instruction that controlling organization 6 sends is the lead melting furnace on right side, its operation principle is the same, so again do not give unnecessary details.
Above-described embodiment and graphic and non-limiting product form of the present utility model and style, any person of an ordinary skill in the technical field all should be considered as not breaking away from patent category of the present utility model to its suitable variation or modification of doing.

Claims (7)

1. the full-automatic feeding device of an overhead cast plate machine system, it is characterized in that, comprise controlling organization and the horizontal transport agency that all links to each other with controlling organization, switching mechanism, vertical-lifting mechanism and loading direction executing agency, this switching mechanism is arranged between horizontal transport agency and the vertical-lifting mechanism and lead pig is transferred to vertical-lifting mechanism by horizontal transport agency, and this loading direction executing agency carries lead pig to required lead melting furnace under the control of controlling organization.
2. the full-automatic feeding device of a kind of overhead cast plate machine system as claimed in claim 1, it is characterized in that, this full-automatic feeding device also comprises material receiving mechanism, this material receiving mechanism has the slideway and for detection of the sense switch whether lead pig is arranged on the slideway that connects material of connecting material, this slideway one end that connects material is undertaken in the outlet of vertical-lifting device, and the other end links to each other with lead melting furnace.
3. the full-automatic feeding device of a kind of overhead cast plate machine system as claimed in claim 1, it is characterized in that, this switching mechanism comprises the upset pawl, upset motor and the first inductive switch, this upset pawl has turning cylinder and all is fixed on the turning cylinder and the first corpus unguis and second corpus unguis that can rotate with turning cylinder, this first corpus unguis and the second corpus unguis arrange along the axis direction interval of turning cylinder, this first corpus unguis and the second corpus unguis outer rim all have at least two holding tanks at the radial direction of turning cylinder furnishings, and the holding tank on this first corpus unguis and the corresponding setting of holding tank on the second corpus unguis are with common support material; This upset motor drives with the upset pawl and links to each other, whether this first inductive switch induction lead pig is positioned at holding tank and first induced signal that will obtain sends controlling organization, and this upset motor links to each other with controlling organization and the driving pawl rotation of overturning when in holding tank lead pig being arranged.
4. the full-automatic feeding device of a kind of overhead cast plate machine system as claimed in claim 3 is characterized in that, this first corpus unguis and the second corpus unguis have all been display four holding tanks, and these four holding tanks along the circumferential direction equal angles interval arrange.
5. the full-automatic feeding device of a kind of overhead cast plate machine system as claimed in claim 1, it is characterized in that, this vertical-lifting mechanism comprises elevator bucket, upper limit position switch, lower position switch, chain drive-belt, the second inductive switch and lifting motor, this lifting motor links to each other with chain drive-belt and controls chain drive-belt and rotate, this elevator bucket is fixed on the chain drive-belt, this upper limit position switch, lower position switch, the second inductive switch all links to each other with controlling organization with lifting motor, whether carry lead pig in this second inductive switch induction elevator bucket and obtain induced signal and transfer to controlling organization, this upper limit position switch and lower position switch are responded to respectively the position of elevator bucket and position signalling are sent to controlling organization, and this controlling organization is according to inductive switch, the information that upper limit position switch and lower position switch three transmit and control lifting motor work.
6. the full-automatic feeding device of a kind of overhead cast plate machine system as claimed in claim 5 is characterized in that, this second inductive switch is optoelectronic switch.
7. the full-automatic feeding device of a kind of overhead cast plate machine system as claimed in claim 1, it is characterized in that, this loading direction executing agency comprises the sliding roller unit in the elevator bucket that is arranged on vertical-lifting mechanism, the binder unit that is positioned at the position-limiting unit of elevator bucket both sides and is positioned at the elevator bucket both sides, this cunning roller unit has the first location-plate, the second location-plate and a plurality of rolling element that is arranged between the first location-plate and the second location-plate, each rolling element all is rotatedly connected with the first location-plate and the second location-plate, and the center of this first location-plate and the second location-plate rotatably is arranged on the elevator bucket by a rotating shaft; This position-limiting unit has safety door and links to each other with safety door and determine the door cylinder that safety door opens and closes, this binder unit then has a pressure cylinder that can act on sliding roller unit and change sliding roller unit both sides high and low position, and this door cylinder all links to each other with controlling organization with pressure cylinder.
CN 201220405120 2012-08-15 2012-08-15 Fully automatic feeding device of high-position plate casting machine system Withdrawn - After Issue CN202792993U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220405120 CN202792993U (en) 2012-08-15 2012-08-15 Fully automatic feeding device of high-position plate casting machine system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220405120 CN202792993U (en) 2012-08-15 2012-08-15 Fully automatic feeding device of high-position plate casting machine system

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CN 201220405120 Withdrawn - After Issue CN202792993U (en) 2012-08-15 2012-08-15 Fully automatic feeding device of high-position plate casting machine system

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102825244A (en) * 2012-08-15 2012-12-19 泉州东山机械有限公司 Fully automatic feeding device of high-position plate casting machine system
CN105480707A (en) * 2016-01-07 2016-04-13 格力电器(武汉)有限公司 Conveying and coil inserting device and automatic coil inserting production line with same
CN106628844A (en) * 2017-01-23 2017-05-10 襄阳新火炬科技有限公司 Vertical lifting conveyor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102825244A (en) * 2012-08-15 2012-12-19 泉州东山机械有限公司 Fully automatic feeding device of high-position plate casting machine system
CN102825244B (en) * 2012-08-15 2015-01-28 泉州东山机械有限公司 Fully automatic feeding device of high-position plate casting machine system
CN105480707A (en) * 2016-01-07 2016-04-13 格力电器(武汉)有限公司 Conveying and coil inserting device and automatic coil inserting production line with same
CN106628844A (en) * 2017-01-23 2017-05-10 襄阳新火炬科技有限公司 Vertical lifting conveyor

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AV01 Patent right actively abandoned

Granted publication date: 20130313

Effective date of abandoning: 20150128

RGAV Abandon patent right to avoid regrant