CN202788863U - Heavy type tearing cutter used for shield machine - Google Patents

Heavy type tearing cutter used for shield machine Download PDF

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Publication number
CN202788863U
CN202788863U CN 201220293261 CN201220293261U CN202788863U CN 202788863 U CN202788863 U CN 202788863U CN 201220293261 CN201220293261 CN 201220293261 CN 201220293261 U CN201220293261 U CN 201220293261U CN 202788863 U CN202788863 U CN 202788863U
Authority
CN
China
Prior art keywords
cutter
shield machine
face
cutter hub
heavy type
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220293261
Other languages
Chinese (zh)
Inventor
李伟
王良
桂轶雄
李文峰
商啸闵
陈晓锋
王汉章
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LUOYANG JIUJIU TECHNOLOGY CO., LTD.
Original Assignee
LUOYANG JIUJIU TECHNOLOGY DEVELOPMENT Co Ltd
Beijing Urban Construction Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LUOYANG JIUJIU TECHNOLOGY DEVELOPMENT Co Ltd, Beijing Urban Construction Group Co Ltd filed Critical LUOYANG JIUJIU TECHNOLOGY DEVELOPMENT Co Ltd
Priority to CN 201220293261 priority Critical patent/CN202788863U/en
Application granted granted Critical
Publication of CN202788863U publication Critical patent/CN202788863U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a heavy type tearing cutter used for a shield machine, and the heavy type tearing cutter used for the shield machine comprises a cutter body, a main cutter blade, an auxiliary cutter blade, an auxiliary alloy cylindrical gear and a cutter shaft. Two side faces of the cutter body are provided with step. The main cutter blade is fixedly connected inside the step grooves. A U-shaped groove is arranged on the top portion of the cutter body. The auxiliary cutter blade is inserted inside the U-shaped groove and towers above the top face of the cutter body. The auxiliary alloy cylindrical gear is fixedly connected at the front end face and the back end face of the cutter body. A stepped hole is formed in the front end face of the cutter body. One end of the cutter shaft is fixedly connected inside the stepped hole, and the other end of the cutter shaft is fixedly connected outside the cutter body. The heavy type tearing cutter used for the shield machine is reasonable in all kinds of front angle, back angle and deflection angle of the cutter blade, low in manufacturing cost, reliable in structural strength, good in wear-resisting property, and large in impact force-resisting property. Further, convenience in changing and dismounting of the heavy type tearing cutter used for the shield machine is achieved, and the service life of the heavy type tearing cutter used for the shield machine can be prolonged.

Description

The heavy tearing cutter of a kind of shield machine
Technical field
The utility model relates to shield machine accessory technical field, is specifically related to the heavy tearing cutter of a kind of shield machine.
Background technology
High speed development along with China's modernization economic construction, construction of tunnel building cause take subway as representative just is surging forward, such as underground warehouse, water conservancy hole letter, the large-scale tunnel engineering construction such as highway, railway tunnel is more and more, the Shield Construction Method Used method is widely used in the tunnel construction, and not only efficient is high for it, safety is good, and economic environmental protection, be the optimal selection of modern during construction of tunnel, and shield machine is the modern professional equipment of using in the Shield Construction Method Used method.Heavy tearing cutter is to replace hobboing cutter to be installed in cutter head of shield machine under the sand gravel geology condition to be used for the dedicated tool that sandy gravel is peeled off in cutting, they or combination install or be arranged separately on the cutterhead and when constructing tunnel by in the injection sand-pebble layer, cutterhead is realized revolution under whirligig drives simultaneously, makes heavy tearing cutter knock continuously to prize to peel off to sandy gravel and makes its fragmentation.
Shield machine cutter comprises handle of a knife, cutter hub in the prior art, and the cutting edge of described cutter hub is provided with the groove that extends along edge direction, is welded with cemented carbide body in the described groove.The shield machine cutter of this structure in use; because the groove periphery of cutter hub cutting edge section does not arrange the abrasionproof safeguard measure of cemented carbide body; so during the higher soil of the lithosphere in running into the tunnel or grit layer isodensity; the wearing and tearing of cutter hub cutting edge are very fast; be easy to make the cemented carbide body in the cutter hub cutting edge section groove to come off, cutting-tool's used life is shortened, so just increased the replacing number of times of cutter; thereby increased construction cost, affected construction speed.
Summary of the invention
In order to address the above problem, the purpose of this utility model provides a kind ofly has sufficient intensity, each basil of knife edge part is reasonable, abrasion resistance good and install and change the heavy tearing cutter of shield machine that can adapt to easily all kinds of sand gravel geology conditions.
For achieving the above object, the utility model adopts technical scheme as described below:
The heavy tearing cutter of a kind of shield machine, comprise cutter hub, major cutting edge, auxiliary knife edge and assistant alloy post tooth and cutter shaft, described cutter hub two sides all offer step groove, described major cutting edge connects firmly in step groove, the cutter hub top offers U-lag, described auxiliary knife edge is embedded in the U-shaped groove and exceeds the cutter hub end face, and described assistant alloy post tooth connects firmly front end face and the rear end face at cutter hub; The front end face of cutter hub is provided with shoulder hole, and described cutter shaft one end connects firmly in shoulder hole, and the other end is positioned at the cutter hub outside.
For better implementing the invention, described cutter hub is set to rectangle, and along the cutter hub width two step grooves is set at least.
Further, the front end face of described cutter hub and rear end face are equipped with wearing layer.
Further, described auxiliary cutter alloy column tooth is set at least four rows.
Owing to adopt technique scheme, the utlity model has following superiority:
Heavy tearing cutter described in the utility model rigidly fixes welding by the shoulder hole that cutter shaft passes on the cutter hub, be installed on the cutterhead of shield machine, face the face that excavates by major cutting edge and auxiliary knife edge that carbide alloy forms, when rotating, cutterhead revolves round the sun with cutterhead, equally face is knocked continuously at sandy gravel face image-stone craftsman's chisel and to excavate out ring-shaped groove, smash closely knit sand-pebble layer loosening and peel off; And the various blade anterior angles of heavy tearing cutter itself, relief angle and drift angle are reasonable, low cost of manufacture, structural strength is reliable, anti-wear performance is good, impact resistance is large, changes easy accessibility in the tunnel, can Effective Raise application life of heavy tearing cutter.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the structural representation of the utility model major cutting edge;
Fig. 4 is the structural representation of the utility model auxiliary knife edge;
Among the figure: the 1-cutter hub; The 2-major cutting edge; The 3-auxiliary knife edge; 4-assistant alloy post tooth; The 5-cutter shaft.
The specific embodiment
The utility model is described in further detail below in conjunction with drawings and Examples.
In conjunction with Fig. 1 and Fig. 2, the heavy tearing cutter of described shield machine, comprise cutter hub 1, major cutting edge 2, auxiliary knife edge 3 and assistant alloy post tooth 4 and cutter shaft 5, described cutter hub 1 is set to rectangle, and two sides all offer step groove, and described major cutting edge 2 connects firmly in step groove, the cutter hub top offers U-lag, described auxiliary knife edge 3 is embedded in the U-shaped groove and exceeds the cutter hub end face, and described assistant alloy post tooth 4 connects firmly front end face and the rear end face at cutter hub, and assistant alloy post tooth 4 is provided with four rows; The front end face of cutter hub is provided with shoulder hole, and described cutter shaft one end connects firmly in shoulder hole, and the other end is positioned at the cutter hub outside.
For implementing better the invention, on the front end face of cutter hub 1 and rear end face, wearing layer is set respectively, strengthen the anti-wear performance of cutter hub.
Heavy tearing cutter described in the utility model is as a crucial tool parts of shield machine driving excavation, directly act on the sandy gravel face, by the continuous rotation of cutter head of shield machine, make heavy tearing cutter continuously knock the sandy gravel face, realize continuous excavation operation.Its each part need according to technical requirement on design process respectively, through after the assay was approved, again through assembling and carry out special welding and heat treatment forms, specific implementation method is as follows:
The manufacturing of the utility model cutter hub:
In conjunction with Fig. 1 and Fig. 2, carbon chrome-moly steel in the cutter hub material selection is made blank through forging first, then through mechanical roughing, again through intermediate heat-treatment, then carry out machine finishing according to design drawing size and required precision, be coated with coating rubbing-layer, treat assembly welding through being up to the standards.Again through final heat treatment be up to the standards.
The making of the utility model major cutting edge 2 and auxiliary knife edge 3:
In conjunction with Fig. 3 and Fig. 4, major cutting edge 2 adopts toughness and all extraordinary Hardmetal materials manufacturings of abrasion resistance, carry out the mould manufacturing by each basil that designs and size first, carry out again HTHP moulding and heat treatment, then process through mechanical grinding, reach designing requirement, treat assembly welding through being up to the standards.
Wherein, the manufacturing process of auxiliary knife edge 3 and major cutting edge 2 are similar, and this paper does not do tired stating.
The assembling of heavy tearing cutter:
In conjunction with Fig. 1, heavy type is torn cutter hub and major cutting edge 2, auxiliary knife edge 3 and cutter shaft 5 etc. machine through after the assay was approved according to design drawing, be equipped with to be welded; At first with apolegamy good scolder and solder flux, major cutting edge 2 and auxiliary knife edge 3, wearing layer and cutter hub are welded, assistant alloy post tooth 4 is inlayed, clear up at last reconditioning, after the assay was approved, the utility model a kind of shield machine finish with heavy tearing cutter manufacturing.

Claims (4)

1. heavy tearing cutter of shield machine, comprise cutter hub (1), major cutting edge (2), auxiliary knife edge (3) and assistant alloy post tooth (4) and cutter shaft (5), it is characterized in that: described cutter hub (1) two sides all offer step groove, major cutting edge (2) connects firmly in step groove, the cutter hub top offers U-lag, described auxiliary knife edge (3) is embedded in the U-shaped groove and exceeds the cutter hub end face, and assistant alloy post tooth (4) connects firmly front end face and the rear end face at cutter hub (1); The front end face of cutter hub is provided with shoulder hole, and an end of described cutter shaft (5) connects firmly in shoulder hole, and the other end is positioned at the cutter hub outside.
2. the heavy tearing cutter of shield machine according to claim 1, it is characterized in that: described cutter hub (1) is set to rectangle, and along the cutter hub width two step grooves is set at least.
3. the heavy tearing cutter of shield machine according to claim 1, it is characterized in that: front end face and the rear end face of described cutter hub (1) are equipped with wearing layer.
4. the heavy tearing cutter of shield machine according to claim 1 is characterized in that: described auxiliary cutter alloy column tooth (4) setting four rows at least.
CN 201220293261 2012-06-21 2012-06-21 Heavy type tearing cutter used for shield machine Expired - Fee Related CN202788863U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220293261 CN202788863U (en) 2012-06-21 2012-06-21 Heavy type tearing cutter used for shield machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220293261 CN202788863U (en) 2012-06-21 2012-06-21 Heavy type tearing cutter used for shield machine

Publications (1)

Publication Number Publication Date
CN202788863U true CN202788863U (en) 2013-03-13

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Family Applications (1)

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CN 201220293261 Expired - Fee Related CN202788863U (en) 2012-06-21 2012-06-21 Heavy type tearing cutter used for shield machine

Country Status (1)

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CN (1) CN202788863U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104060993A (en) * 2014-06-30 2014-09-24 无锡市威海达机械制造有限公司 Shield machine cutter
CN107676101A (en) * 2016-08-02 2018-02-09 上海力行工程技术发展有限公司 For the cutter under the conditions of high abrasion geology and the shield cutter with cutter
CN107842370A (en) * 2017-12-26 2018-03-27 中铁工程装备集团有限公司 A kind of replaceable tear knife system of sand-pebble layer
CN111472792A (en) * 2020-05-15 2020-07-31 上海隧道工程有限公司 Relieving system for bidirectional rotary TBM cutter head

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104060993A (en) * 2014-06-30 2014-09-24 无锡市威海达机械制造有限公司 Shield machine cutter
CN107676101A (en) * 2016-08-02 2018-02-09 上海力行工程技术发展有限公司 For the cutter under the conditions of high abrasion geology and the shield cutter with cutter
CN107842370A (en) * 2017-12-26 2018-03-27 中铁工程装备集团有限公司 A kind of replaceable tear knife system of sand-pebble layer
CN107842370B (en) * 2017-12-26 2024-05-10 中铁工程装备集团有限公司 Removable sword device that tears in sandy pebble stratum
CN111472792A (en) * 2020-05-15 2020-07-31 上海隧道工程有限公司 Relieving system for bidirectional rotary TBM cutter head
CN111472792B (en) * 2020-05-15 2021-07-06 上海隧道工程有限公司 Relieving system for bidirectional rotary TBM cutter head

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: BEIJING URBAN CONSTRUCTION DESIGN DEVELOPMENT GROU

Free format text: FORMER OWNER: BEIJING CITY BUILDING GROUP CO., LTD.

Effective date: 20140410

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20140410

Address after: 471000, 139, Fengrun East Road, hi tech Development Zone, Henan, Luoyang

Patentee after: Luoyang Jiujiu Technology Development Co., Ltd.

Patentee after: BEIJING URBAN CONSTRUCTION DESIGN & DEVELOPMENT GROUP CO., LIMITED

Address before: 471000, 139, Fengrun East Road, hi tech Development Zone, Henan, Luoyang

Patentee before: Luoyang Jiujiu Technology Development Co., Ltd.

Patentee before: Beijing City Building Group Co., Ltd.

C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: 471000, 139, Fengrun East Road, hi tech Development Zone, Henan, Luoyang

Patentee after: LUOYANG JIUJIU TECHNOLOGY CO., LTD.

Patentee after: BEIJING URBAN CONSTRUCTION DESIGN & DEVELOPMENT GROUP CO., LIMITED

Address before: 471000, 139, Fengrun East Road, hi tech Development Zone, Henan, Luoyang

Patentee before: Luoyang Jiujiu Technology Development Co., Ltd.

Patentee before: BEIJING URBAN CONSTRUCTION DESIGN & DEVELOPMENT GROUP CO., LIMITED

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130313

Termination date: 20190621