CN202772926U - Motor train unit maintenance apparatus remote diagnosis and management system based on wide-area Internet - Google Patents
Motor train unit maintenance apparatus remote diagnosis and management system based on wide-area Internet Download PDFInfo
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- CN202772926U CN202772926U CN 201220430880 CN201220430880U CN202772926U CN 202772926 U CN202772926 U CN 202772926U CN 201220430880 CN201220430880 CN 201220430880 CN 201220430880 U CN201220430880 U CN 201220430880U CN 202772926 U CN202772926 U CN 202772926U
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Abstract
The utility model relates to a motor train unit maintenance apparatus remote diagnosis and management system based on a wide-area Internet. The motor train unit maintenance apparatus remote diagnosis and management system comprises a motor train unit maintenance field camera, a motor train unit maintenance field PLC apparatus, a remote management computer and a remote server. The motor train unit maintenance field camera and the motor train unit maintenance field PLC apparatus are connected with a field communication module through a field network, the remote management computer and the remote server are connected with a remote communication module through a remote network, and the field communication module and the remote communication module are connected through a wired network or a wireless network so as to realize bidirectional communications. The motor train unit maintenance apparatus remote diagnosis and management system of the utility model has the following advantages: the whole motor train unit apparatus maintenance operation process is monitored comprehensively; the synchronous failure consultation of field technicians and remote technicians can be realized; and the field emergency repair service can be realized, so the field problems can be solved in the shortest time so as to restore the operation.
Description
Technical field
The utility model belongs to a kind of motor train unit device Diagnostic and management system, specifically a kind of motor train unit maintenance of equipment remote diagnosis and management system based on wide area Internet.
Background technology
Traditional equipment and production line fault detect and maintenance process, a kind of communication by phone belongs to glitch more than 80%, just can't solve but description is unclear.Development along with industrial technology, the function of programable controller system from strength to strength, become increasingly complex, the diagnosis of fault and attendant's level is required also more and more higher, the PLC(programmable logic controller (PLC)) failure diagnosis and safeguarding of system has usually that the field engineer diagnoses, the method such as diagnosis and remote technology support voluntarily.Be subjected to field engineer's technical merit and remote technology to support the factor such as validity to restrict, because of can not be in time, process control system fault exactly.And the economic loss and the potential safety hazard that cause to the client are extremely huge.Therefore, in the urgent need to rely at a high speed, mechanics of communication reliably, make up the remote online that integrates diagnosis, monitors, controls, manages and diagnose and maintenance system.
High speed development along with Chinese Railway and urban track traffic, EMU and high power AC locomotive application are increasing, advancedly detect in a large number for the maintenance of motor train unit and high power AC locomotive has been equipped with, the maintenance special equipments, its advanced person that possesses skills, professional integrated level high.Traditional overhaul of the equipments pattern can't satisfy maintenance dimension, the maintenance service request of the extensive new high-tech product of modernization.Must set up for this reason and rely on Modernized Informatization Management, the production work of standard motor-car utilization overhaul, timely discovery part motor train unit and the different shape of equipment also adopted an effective measure, accomplish to find ahead of time, prevent in advance, carry out overall process, conduct monitoring at all levels, realize the real-time of upkeep operation management, realize reviewing of production process, and visualized management and safe and orderly controlled purpose.
The utility model content
The purpose of this utility model provides a kind of motor train unit maintenance of equipment remote diagnosis and management system based on wide area Internet, to overcome the deficiencies in the prior art.
The purpose of this utility model is to be achieved through the following technical solutions:
A kind of motor train unit maintenance of equipment remote diagnosis and management system based on wide area Internet, the camera, PLC equipment and long-range supervisory computer and the server that comprise the motor train unit maintenance sites, be characterized in: the camera of described maintenance sites is connected field network and connects the local communication module with PLC equipment, described long-range supervisory computer is connected telecommunication network and connects the telecommunication module with server, described local communication module is connected the realization both-way communication with described telecommunication module by cable network or wireless network.
Described field network is cable network and/or wireless network.
Described cable network comprises optical fiber communication network, telecommunications network and Ethernet.
Described wireless network comprises 3G wireless communication networks, Cloud Server and WiFi.
Described field network also is connected with supervisory computer.
Described telecommunication network also is connected with the laboratory.
The utlity model has following beneficial effect:
(1) overall monitor motor train unit overhaul of the equipments operation overall process realizes equipment installation, maintenance, maintenance, the full monitoring of operation use, and all standing, non-blind area are guaranteed the motor train unit device security.
(2) effectively supervise the upkeep operation overall process, be convenient to the analyzing and processing fault and check the situation of repairing of leaking, upkeep operation state and quality are effectively managed and the level of operation evaluation, upkeep operation order in the standard motor train unit storehouse, strengthen and implement the safety responsibility management system, ensure the overhaul of train-set quality, ensure motor train unit maintenance of equipment safety.
(3) by using this system, progressively set up instant, controlled, comprehensive, standard, leading, transparent integrated safe control and management system.
The synchronous fault that (4) can realize on-the-spot and remote technology personnel is held a consultation, and can greatly shorten the equipment obstacle management time, reduces personnel labor intensity, improves the production efficiency of repair apparatus.
(5) can realize the whole-process automatic record of upkeep operation, comprise the autostore of the information such as video record, maintenance position, activity duration point, operating personnel, and can inquire about and review.
(6) can realize comprehensive preventative maintenance system of upkeep operation: formulate and facilities and equipments comprehensive prevention maintenance management scheme according to duration of service, performance and failure logging, reduce equipment failure rate, make the equipment long-time running in optimum state, improve service life of equipment.
(7) can realize dynamic science Parts Inventory management system: set up the spare parts management system of science according to equipment files, greatly reduce the stock, guarantee most economical spare parts management scheme, maximum safety in production guarantee.
(8) can realize on-the-spot emergency first-aid repair service: for the motor train unit equipment characteristic, formulate the emergent fault countermeasure of important core equipment, during equipment fault, the shortest time solves on-the-spot problem, resumes production.
Description of drawings
Fig. 1 is structured flowchart of the present utility model.
Embodiment
Below in conjunction with accompanying drawing the utility model is described in further detail.
The utility model is by optical fiber communication network, telecommunications network, Ethernet, 3G wireless communication networks, Cloud Server platform data and the vision signal to the real-time collection site of PLC equipment (comprising controller, intelligence control system PAC, Human machine interface, frequency converter), the host computer dispatch control system of maintenance sites
Described system adopts the telesecurity communication module, not only realized the expansion of industrial data from local area network (LAN) to wide area Internet, and it carries the hardware firewall function.It can check the packet of every one deck and monitor, and realizes information filtering, intrusion detecting, the functions such as intrusion protection.
Described system adopts identity identifying technology, can realize that device authentication and user authenticate, so that industrial data can only directly transmit in the module of having passed through authentication, and has the operating personnel of authentication license to carry out that data read etc.
Described system has adopted the virtual LAN VLAN technology, and each equipment logically has been divided in the local area network (LAN), has satisfied the requirement of real-time of industrial data transmission.Simultaneously, having limited industrial data can only transmit in same VLAN, has prevented the broadcasting of data on Internet, has improved the fail safe of industrial data transmission.
Described system can support the real-time early warning mechanism such as SMS, mail.
Described system on-line joining process professional test laboratory has the accident analysis of reproduction function.
Described system equipment file administration function can realize the foundation of the bi-directional association relation of equipment and spare parts; The maintenance project of equipment is formulated; The single tube of sending of maintenance work is managed.
Described system has cell-phone customer terminal can login reception and simple process maintenance mans list.
For realizing that overhaul of train-set is carried out the system that effective monitoring is developed as equipment, the maintenance video file that this system can the whole process of Real Time Monitoring upkeep operation, and be supported in real time inspection operation field image and normality video recording and maintenance video recording on the network.This system mainly realizes above-mentioned functions by following methods:
(1) described system adopts the telesecurity communication module, not only realized the expansion of industrial data from local area network (LAN) to wide area Internet, and it carries the hardware firewall function.It can check the packet of every one deck and monitor, and realizes information filtering, intrusion detecting, the functions such as intrusion protection.
(2) described system adopts identity identifying technology, can realize that device authentication and user authenticate, so that industrial data can only directly transmit in the module of having passed through authentication, and has the operating personnel of authentication license to carry out that data read etc.
(3) described system has adopted the virtual LAN VLAN technology, and each equipment logically has been divided in the local area network (LAN), has satisfied the requirement of real-time of industrial data transmission.Simultaneously, having limited industrial data can only transmit in same VLAN, has prevented the broadcasting of data on Internet, has improved the fail safe of industrial data transmission.
(4) described system carries out Data Encryption Transmission by S-Link, guarantees data security
(5) described system has adopted the Realtime Alerts mechanism such as SMS, mail.
(6) described system on-line joining process professional test laboratory has the accident analysis of reproduction function.
(7) described system equipment file administration function can realize the foundation of the bi-directional association relation of equipment and spare parts; The maintenance project of equipment is formulated; The single tube of sending of maintenance work is managed.
(8) described system have cell-phone customer terminal can login receive and the simple process maintenance mans singly.
The input of native system is to improve the important leverage that repair quality guarantees motor train unit safety, can accomplish to prevent trouble before it happens, and stops potential safety hazard, conscientiously guarantees the safety in the motor train unit equipment later stage running.
Claims (6)
1. motor train unit maintenance of equipment remote diagnosis and management system based on a wide area Internet, the camera, PLC equipment and long-range supervisory computer and the server that comprise the motor train unit maintenance sites, it is characterized in that: the camera of described maintenance sites is connected field network and connects the local communication module with PLC equipment, described long-range supervisory computer is connected telecommunication network and connects the telecommunication module with server, described local communication module is connected the realization both-way communication with described telecommunication module by cable network or wireless network.
2. motor train unit maintenance of equipment remote diagnosis and management system based on wide area Internet according to claim 1 is characterized in that, described field network is cable network and/or wireless network.
3. motor train unit maintenance of equipment remote diagnosis and management system based on wide area Internet according to claim 1 is characterized in that, described cable network comprises optical fiber communication network, telecommunications network and Ethernet.
4. motor train unit maintenance of equipment remote diagnosis and management system based on wide area Internet according to claim 1 is characterized in that, described wireless network comprises 3G wireless communication networks, Cloud Server and WiFi.
5. motor train unit maintenance of equipment remote diagnosis and management system based on wide area Internet according to claim 1, described field network also is connected with the field management computer.
6. motor train unit maintenance of equipment remote diagnosis and management system based on wide area Internet according to claim 1 is characterized in that, described telecommunication network also is connected with the laboratory.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220430880 CN202772926U (en) | 2012-08-28 | 2012-08-28 | Motor train unit maintenance apparatus remote diagnosis and management system based on wide-area Internet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220430880 CN202772926U (en) | 2012-08-28 | 2012-08-28 | Motor train unit maintenance apparatus remote diagnosis and management system based on wide-area Internet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202772926U true CN202772926U (en) | 2013-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220430880 Expired - Fee Related CN202772926U (en) | 2012-08-28 | 2012-08-28 | Motor train unit maintenance apparatus remote diagnosis and management system based on wide-area Internet |
Country Status (1)
| Country | Link |
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| CN (1) | CN202772926U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103279110A (en) * | 2013-06-09 | 2013-09-04 | 铁道第三勘察设计院集团有限公司 | Overhauling control device of locomotive helper motor equipment overhaul line |
| CN105549558A (en) * | 2015-12-18 | 2016-05-04 | 周桂英 | Intelligent car repair feedback method of repair shop |
| CN111079954A (en) * | 2019-12-02 | 2020-04-28 | 安徽飞凯电子技术有限公司 | Communication equipment overhaul management system based on big data |
| CN113031559A (en) * | 2021-02-26 | 2021-06-25 | 天津中德应用技术大学 | Remote diagnosis method and system for forging line |
-
2012
- 2012-08-28 CN CN 201220430880 patent/CN202772926U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103279110A (en) * | 2013-06-09 | 2013-09-04 | 铁道第三勘察设计院集团有限公司 | Overhauling control device of locomotive helper motor equipment overhaul line |
| CN103279110B (en) * | 2013-06-09 | 2016-07-06 | 铁道第三勘察设计院集团有限公司 | A kind of inspection control device of locomotive stand-by motor overhaul of the equipments line |
| CN105549558A (en) * | 2015-12-18 | 2016-05-04 | 周桂英 | Intelligent car repair feedback method of repair shop |
| CN111079954A (en) * | 2019-12-02 | 2020-04-28 | 安徽飞凯电子技术有限公司 | Communication equipment overhaul management system based on big data |
| CN113031559A (en) * | 2021-02-26 | 2021-06-25 | 天津中德应用技术大学 | Remote diagnosis method and system for forging line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130306 Termination date: 20180828 |