CN202765308U - Automatic production system for bitumen flexible package - Google Patents
Automatic production system for bitumen flexible package Download PDFInfo
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- CN202765308U CN202765308U CN 201220492277 CN201220492277U CN202765308U CN 202765308 U CN202765308 U CN 202765308U CN 201220492277 CN201220492277 CN 201220492277 CN 201220492277 U CN201220492277 U CN 201220492277U CN 202765308 U CN202765308 U CN 202765308U
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Abstract
The utility model discloses an automatic production system for a bitumen flexible package. The automatic production system for the bitumen flexible package comprises a weighing and split-charging mechanism, a packaging and conveying mechanism and a control unit. The weighing and split-charging mechanism is used for weighing fluxed bitumen and bagging the fluxed bitumen. The packaging and conveying mechanism is arranged below the automatic weighing and split-charging mechanism in matched mode and used for sealing an opening of a fluxed bitumen bag after split charging, sewing the fluxed bitumen bag, spraying a code on the fluxed bitumen bag and conveying the fluxed bitumen bag to a storage. The control unit is respectively in electric connection with the weighing and split-charging mechanism and the packaging and conveying mechanism, and the control unit controls the weighing and split-charging mechanism and the packaging and conveying mechanism. By means of the automatic production system for the bitumen flexible package, the defects that in the prior art, safety is poor, environment protection property is poor, the fluxed bitumen is hard to weigh, packaging work load is high, loading, unloading and conveying are difficult, production efficiency is low and the like can be overcome, and the automatic production system for the bitumen flexible package has the advantages of being good in safety, environmental friendly, convenient to weigh, low in packaging work load, easy to load, unload and convey and high in production efficiency.
Description
Technical field
The utility model relates to flexible packaging production facilities technical field, particularly, relates to a kind of Automatic Production System of soft package of pitch.
Background technology
At present, on the explained hereafter of soft package of pitch, still exist many difficult problems that is difficult to capture, for example at home and abroad, the security threat that the high-temperature operation environment brings to operating personal, the wire drawing operation is to the pollution of packing and environment causes, and metering also is difficult to precisely, is difficult to again after the packing ensure and loads and unloads and transport, packaging process labour intensity is large, production efficiency is hanged down inferior distinct issues, makes the automation that realizes overall process, is still resting on research state.
With regard to the technology of the current grasp of the applicant, want to realize the automation of high efficiency production overall process.The key problem that solves is exactly: ⑴ guarantees the asphalt automatic filling of high-temperature liquid state; ⑵ automatic gauge; ⑶ overcome to fall the packaging external appearance that wire drawing brings and pollute and environmental pollution; ⑷ that realize is efficient, automatic integratedization of high-quality, low labour intensity.
Also only captured these difficult problems, could the real production automation that realizes the overall process of auto-filling, automatic gauge, auto-welting, automatic sewing, automatic pouring bag, automatic code-spraying, automatic transport.And the prerequisite that addresses these problems will guarantee safety exactly, because safety is to produce originally.Not only will guarantee the safety of operation of field worker, but also will ensure outward appearance and the Environmental security of finished product packing bag, accomplish that really operation is free from risk, outward appearance zero is polluted.
In realizing process of the present utility model, the contriver find to deposit at least in the prior art poor stability, the feature of environmental protection poor, be difficult to that metering, packing work amount are large, the defective such as loading and unloading and transportation difficulty and production efficiency are low.
The utility model content
The purpose of this utility model is, for the problems referred to above, proposes a kind of Automatic Production System of soft package of pitch, to realize that safety is good, the feature of environmental protection is good, metering is convenient, the packing work amount is little, load and unload and transportation is easy and the high advantage of production efficiency.
For achieving the above object, the technical solution adopted in the utility model is: a kind of Automatic Production System of soft package of pitch, comprise for weighing and body-packing of maltha being weighed and pack, be equipped with below described automatic Weighing and body-packing and be used for the maltha bag after the packing is carried out packing and the conveying mechanism of tying, seam bag, coding and conveying Gui Cang, and weigh and body-packing and packing and conveying mechanism is electrically connected and for to the control unit of weighing and body-packing and packing and conveying mechanism are controlled with described respectively.
Further, described weighing and body-packing comprises the maltha feed pipe of vertical setting, and from up to down is equipped with successively the assembly of weighing, heating and folder bag assembly and chopping assembly on described maltha feed pipe.
Further, the described assembly of weighing, comprise that left and right symmetrically is arranged on a pair of link span of described maltha feed pipe both sides, be separately positioned on the LOAD CELLS on each link span, link span between a LOAD CELLS and heating and folder bag assembly is provided with Pneumatic gate valve, is equipped with the gate valve cylinder with described Pneumatic gate valve;
Described Pneumatic gate valve contacts with heating and folder bag assembly away from the link span of corresponding LOAD CELLS one side; Each LOAD CELLS and Pneumatic gate valve are connected with control unit respectively.
Further, described heating and folder bag assembly, comprise the below that is positioned at described gate valve cylinder, be arranged on the Resistant heating support on the described maltha feed pipe, the Resistant heating device that is equipped with in described Resistant heating support and arranges with maltha feed pipe wall attaching type, and left and right symmetrically vertically is arranged on the sackholder of described Resistant heating support both sides; Described gate valve cylinder, Resistant heating device and sackholder are connected with control unit respectively.
Further, described chopping assembly comprises being positioned at described sackholder below and being equipped with pneumatic chasing-attachment at maltha feed pipe one side outlet place, and the chopping cylinder that is equipped with described pneumatic chasing-attachment; Described pneumatic chasing-attachment and chopping cylinder are connected with control unit respectively.
Further, described packing and conveying mechanism, comprise the hopper that vertically is arranged on described maltha feed pipe outlet below, level is equipped with the slide assemblies in described hopper middle part one side, be positioned at described slide assemblies below and horizontally disposed belt conveyor, with the reset cylinder that described belt conveyor is equipped with, be equipped with at tying, seam bag and the coding assembly of described slide assemblies away from hopper one side; And, be equipped with at described hopper slide assemblies, belt conveyor, and the support underframe of tying, seam bag and coding assembly below; Described reset cylinder is connected with control unit.
Further, described slide assemblies comprise horizontally disposed slideway body, are arranged on a pair of execution cylinder at described slideway body two ends, and the limiting device that is arranged on the described slideway body and is equipped with a pair of execution cylinder; Described limiting device is between a pair of execution cylinder, and described a pair of execution cylinder is connected with control unit with limiting device and is connected.
Further, described tying, seam bag and coding assembly comprise being equipped with successively at bundling machine and the sack closer assembly of described slideway body away from hopper one side; Described sack closer assembly comprises sack closer and ink jet numbering machine; Described bundling machine, sack closer and ink jet numbering machine are connected with control unit respectively.
Further, described control unit comprises PLC controller or industrial computer or micro controller system, and is used to each consumer that the propulsion source of power is provided.
The Automatic Production System of the soft package of pitch of each embodiment of the utility model, owing to comprising for weighing and body-packing of maltha being weighed and pack, be equipped with below automatic Weighing and body-packing and be used for the maltha bag after the packing is carried out packing and the conveying mechanism of tying, seam bag, coding and conveying Gui Cang, and respectively with weigh and body-packing and packing and conveying mechanism is electrically connected and for to the control unit of weighing and body-packing and packing and conveying mechanism are controlled; Can Automatic continuous realize metering, packing, chopping, tying, packing, coding and the conveying of maltha, and accurate measurement, to health zero damage, environmentally safe; Thereby can overcome poor stability in the prior art, the feature of environmental protection poor, be difficult to measure, the packing work amount is large, loading and unloading and transportation difficulty and the low defective of production efficiency, with realize that safety is good, the feature of environmental protection is good, metering is convenient, the packing work amount is little, loading and unloading and transport easy and the high advantage of production efficiency.
Other features and advantages of the utility model will be set forth in the following description, and, partly from specification sheets, become apparent, perhaps understand by implementing the utility model.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Description of drawings
Accompanying drawing is used to provide further understanding of the present utility model, and consists of the part of specification sheets, is used from explanation the utility model with embodiment one of the present utility model, does not consist of restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the structural representation of the Automatic Production System of the utility model soft package of pitch;
Fig. 2 is the workflow schematic diagram of the Automatic Production System of the utility model soft package of pitch;
Fig. 3 is automatic packing PLC ladder diagram in the Automatic Production System of the utility model soft package of pitch;
Fig. 4 a is PLC partial wiring diagram in the Automatic Production System of the utility model soft package of pitch;
Fig. 4 b is Automatic Production System repeat circuit and the electromagnetic valve partial wiring diagram of the utility model soft package of pitch.
By reference to the accompanying drawings, Reference numeral is as follows among the utility model embodiment:
1-sack closer assembly; The 2-bundling machine; The 3-reset cylinder; 4-carries out cylinder; The 5-Pneumatic gate valve; 6-Resistant heating device; The 7-sackholder; The 8-LOAD CELLS; The pneumatic chasing-attachment of 9-.
The specific embodiment
Below in conjunction with accompanying drawing preferred embodiment of the present utility model is described, should be appreciated that preferred embodiment described herein only is used for description and interpretation the utility model, and be not used in restriction the utility model.
According to the utility model embodiment, shown in Fig. 1-Fig. 4 b, provide a kind of Automatic Production System of soft package of pitch.
Referring to Fig. 1, the Automatic Production System of the soft package of pitch of the present embodiment, comprise for weighing and body-packing of maltha being weighed and pack, be equipped with below automatic Weighing and body-packing and be used for the maltha bag after the packing is carried out packing and the conveying mechanism of tying, seam bag, coding and conveying Gui Cang, and respectively with weigh and body-packing and packing and conveying mechanism is electrically connected and for to the control unit of weighing and body-packing and packing and conveying mechanism are controlled.
Wherein, above-mentioned weighing and body-packing comprises the maltha feed pipe of vertical setting, and from up to down is equipped with successively the assembly of weighing, heating and folder bag assembly and chopping assembly on the maltha feed pipe.
Particularly, this assembly of weighing, comprise that left and right symmetrically is arranged on a pair of link span of maltha feed pipe both sides, be separately positioned on the LOAD CELLS (such as LOAD CELLS 8) on each link span, link span between a LOAD CELLS and heating and folder bag assembly is provided with Pneumatic gate valve (such as Pneumatic gate valve 5), is equipped with gate valve cylinder (being the cylinder of close Pneumatic gate valve among Fig. 1) with Pneumatic gate valve; Pneumatic gate valve contacts with heating and folder bag assembly away from the link span of corresponding LOAD CELLS one side; Each LOAD CELLS and Pneumatic gate valve are connected with control unit respectively.This heating and folder bag assembly, comprise the below that is positioned at the gate valve cylinder, be arranged on the Resistant heating support on the maltha feed pipe, the Resistant heating device (such as Resistant heating device 6) that is equipped with in the Resistant heating support and arranges with maltha feed pipe wall attaching type, and left and right symmetrically vertically is arranged on the sackholder (such as sackholder 7) of Resistant heating support both sides; Gate valve cylinder, Resistant heating device and sackholder are connected with control unit respectively.This chopping assembly, comprise being positioned at sackholder below and being equipped with pneumatic chasing-attachment (such as pneumatic chasing-attachment 9) at maltha feed pipe one side outlet place, and the chopping cylinder that is equipped with pneumatic chasing-attachment (being near the cylinder of pneumatic chasing-attachment among Fig. 1); Pneumatic chasing-attachment and chopping cylinder are connected with control unit respectively.
Above-mentioned packing and conveying mechanism, comprise the hopper that vertically is arranged on maltha feed pipe outlet below, level is equipped with the slide assemblies in hopper middle part one side, be positioned at slide assemblies below and horizontally disposed belt conveyor, with the reset cylinder (such as reset cylinder 3) that belt conveyor is equipped with, be equipped with at tying, seam bag and the coding assembly of slide assemblies away from hopper one side; And, be equipped with at hopper slide assemblies, belt conveyor, and the support underframe of tying, seam bag and coding assembly below; Reset cylinder is connected with control unit.
Particularly, these slide assemblies comprise horizontally disposed slideway body, are arranged on a pair of execution cylinder (carrying out cylinder 4 such as) at slideway body two ends, and the limiting device that is arranged on the slideway body and is equipped with a pair of execution cylinder; Limiting device is between a pair of execution cylinder, and a pair of execution cylinder is connected with control unit with limiting device and is connected.This tying, seam bag and coding assembly comprise being equipped with successively at bundling machine and the sack closer assembly (such as sack closer assembly 1) of slideway body away from hopper one side; The sack closer assembly comprises sack closer and ink jet numbering machine; Bundling machine (such as bundling machine 2), sack closer and ink jet numbering machine are connected with control unit respectively.
During use, the Automatic Production System of the soft package of pitch of above-described embodiment, should note following item: temperature of charge is up to 120 ℃ in the maltha feed pipe; Feed bin and any annex must not support electronic packing scale (being LOAD CELLS); Compressed-air actuated pressure is the 0.4-0.6Mpa(air cleaning in the maltha feed pipe, drying); Maltha feed pipe Air flow is 0.4Nm/min; Package speed 600-800 bag/hour, range of packages 40-50kg/ bag; Propulsion source comprises 220V source of AC and/or 24V direct supply.
Above-mentioned control unit comprises PLC controller or industrial computer or micro controller system, and is used to each consumer that the propulsion source of power is provided.When control unit comprised the PLC controller, the automatic packing PLC ladder diagram when the PLC controller is used for automatically packing can be participated in Fig. 3; The PLC controller comprises the main PLC part that plays control action, and the relay and the electromagnetic valve part that partly link and mainly play the execution effect with PLC, (for example, each LOAD CELLS, Pneumatic gate valve, gate valve cylinder, Resistant heating device, sackholder, pneumatic chasing-attachment, chopping cylinder, reset cylinder, bundling machine, sack closer are connected connection with ink jet numbering machine for relay and electromagnetic valve part and corresponding control object; The PLC partial wiring diagram can be participated in Fig. 4 a in the PLC controller, and PLC controller repeat circuit and electromagnetic valve partial wiring diagram can be referring to Fig. 4 b.
Referring to Fig. 2, take the PLC controller as example, the Automatic Production System of the soft package of pitch of above-described embodiment, workflow is as follows:
Step 1: whether the total power switch of judging propulsion source is opened, if then execution in step 2; Otherwise, wait in step 1;
Step 2: whether the power supply of judging the PLC controller is normal, if then execution in step 3; Otherwise, wait in step 2;
Step 3: judge whether the indicating instrument (such as LOAD CELLS) of weighing has set and be in running state, if then execution in step 4; Otherwise, wait in step 4;
Step 4: judge whether quota of default operation amount, if then execution in step 5; Otherwise, return step 1;
Step 5: judge whether to begin bagging, if then execution in step 6; Otherwise, wait in step 5;
Step 6: confirm whether sackholder is normal, if then execution in step 7; Otherwise, wait in step 6;
Step 7: judge that charging valve is whether opened and begin to weigh, if then execution in step 8; Otherwise, wait in step 7;
Step 8: whether baiting valve and plate closed when end was weighed in judgement, if then execution in step 9; Otherwise, wait in step 8;
Step 9: judge whether the Filling bag tying is finished, if then execution in step 10; Otherwise, wait in step 9;
Step 10: judge whether the stitching of can sack is finished, if then execution in step 11; Otherwise, wait in step 10;
Step 11: carry out bag and coding operation, finish the automatic production process of a soft package of pitch.
The Automatic Production System of the soft package of pitch of above-described embodiment, that the applicant is through observing for a long time, research experiment repeatedly, finally many technical barriers have been captured, a cover of developing full-automatic process units high efficiency, that take the lead both at home and abroad, can really realize metering, tying, packing, coding is transported to automatic integratedization of putting overall process; Compare with domestic and international existing process units, the Automatic Production System of this soft package of pitch has the following advantages at least:
⑴ guaranteed the safety automation continuous filling;
⑵ solved the hot candied problem of pitch, realized packing and zero environmental;
⑶ full automaticity tying;
⑷ automatic accurate metering;
⑸ compare with soft package of pitch technology now, and labor capacity improves more than four times at least.
It should be noted that at last: the above only is preferred embodiment of the present utility model, be not limited to the utility model, although with reference to previous embodiment the utility model is had been described in detail, for a person skilled in the art, it still can be made amendment to the technical scheme that aforementioned each embodiment puts down in writing, and perhaps part technical characterictic wherein is equal to replacement.All within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., all should be included within the protection domain of the present utility model.
Claims (9)
1. the Automatic Production System of a soft package of pitch, it is characterized in that, comprise for weighing and body-packing of maltha being weighed and pack, be equipped with below described automatic Weighing and body-packing and be used for the maltha bag after the packing is carried out packing and the conveying mechanism of tying, seam bag, coding and conveying Gui Cang, and weigh and body-packing and packing and conveying mechanism is electrically connected and for to the control unit of weighing and body-packing and packing and conveying mechanism are controlled with described respectively.
2. the Automatic Production System of soft package of pitch according to claim 1, it is characterized in that, described weighing and body-packing, the maltha feed pipe that comprises vertical setting, and from up to down be equipped with successively the assembly of weighing, heating and folder bag assembly and chopping assembly on described maltha feed pipe.
3. the Automatic Production System of soft package of pitch according to claim 2, it is characterized in that, the described assembly of weighing, comprise that left and right symmetrically is arranged on a pair of link span of described maltha feed pipe both sides, be separately positioned on the LOAD CELLS on each link span, link span between a LOAD CELLS and heating and folder bag assembly is provided with Pneumatic gate valve, is equipped with the gate valve cylinder with described Pneumatic gate valve;
Described Pneumatic gate valve contacts with heating and folder bag assembly away from the link span of corresponding LOAD CELLS one side; Each LOAD CELLS and Pneumatic gate valve are connected with control unit respectively.
4. the Automatic Production System of soft package of pitch according to claim 3, it is characterized in that, described heating and folder bag assembly, comprise the below that is positioned at described gate valve cylinder, be arranged on the Resistant heating support on the described maltha feed pipe, the Resistant heating device that is equipped with in described Resistant heating support and arranges with maltha feed pipe wall attaching type, and left and right symmetrically vertically is arranged on the sackholder of described Resistant heating support both sides; Described gate valve cylinder, Resistant heating device and sackholder are connected with control unit respectively.
5. the Automatic Production System of soft package of pitch according to claim 4, it is characterized in that, described chopping assembly, comprise being positioned at described sackholder below and being equipped with pneumatic chasing-attachment at maltha feed pipe one side outlet place, and the chopping cylinder that is equipped with described pneumatic chasing-attachment; Described pneumatic chasing-attachment and chopping cylinder are connected with control unit respectively.
6. the Automatic Production System of soft package of pitch according to claim 5, it is characterized in that, described packing and conveying mechanism, comprise the hopper that vertically is arranged on described maltha feed pipe outlet below, level is equipped with the slide assemblies in described hopper middle part one side, be positioned at described slide assemblies below and horizontally disposed belt conveyor, with the reset cylinder that described belt conveyor is equipped with, be equipped with at tying, seam bag and the coding assembly of described slide assemblies away from hopper one side; And, be equipped with at described hopper slide assemblies, belt conveyor, and the support underframe of tying, seam bag and coding assembly below; Described reset cylinder is connected with control unit.
7. the Automatic Production System of soft package of pitch according to claim 6, it is characterized in that, described slide assemblies, comprise horizontally disposed slideway body, be arranged on a pair of execution cylinder at described slideway body two ends, and the limiting device that is arranged on the described slideway body and is equipped with a pair of execution cylinder; Described limiting device is between a pair of execution cylinder, and described a pair of execution cylinder is connected with control unit with limiting device and is connected.
8. the Automatic Production System of soft package of pitch according to claim 7 is characterized in that, described tying, seam bag and coding assembly comprise being equipped with successively at bundling machine and the sack closer assembly of described slideway body away from hopper one side; Described sack closer assembly comprises sack closer and ink jet numbering machine; Described bundling machine, sack closer and ink jet numbering machine are connected with control unit respectively.
9. the Automatic Production System of each described soft package of pitch is characterized in that according to claim 1-8, and described control unit comprises PLC controller or industrial computer or micro controller system, and is used to each consumer that the propulsion source of power is provided.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220492277 CN202765308U (en) | 2012-09-25 | 2012-09-25 | Automatic production system for bitumen flexible package |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220492277 CN202765308U (en) | 2012-09-25 | 2012-09-25 | Automatic production system for bitumen flexible package |
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| Publication Number | Publication Date |
|---|---|
| CN202765308U true CN202765308U (en) | 2013-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220492277 Expired - Fee Related CN202765308U (en) | 2012-09-25 | 2012-09-25 | Automatic production system for bitumen flexible package |
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| Country | Link |
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| CN (1) | CN202765308U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102862690A (en) * | 2012-09-25 | 2013-01-09 | 边际 | Automatic production system for pitch flexible packaging |
| CN104340397A (en) * | 2013-07-25 | 2015-02-11 | 江苏万乐复合材料有限公司 | Double-layer bag automatic twisting strapping machine |
-
2012
- 2012-09-25 CN CN 201220492277 patent/CN202765308U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102862690A (en) * | 2012-09-25 | 2013-01-09 | 边际 | Automatic production system for pitch flexible packaging |
| CN102862690B (en) * | 2012-09-25 | 2015-02-04 | 边际 | Automatic production system for pitch flexible packaging |
| CN104340397A (en) * | 2013-07-25 | 2015-02-11 | 江苏万乐复合材料有限公司 | Double-layer bag automatic twisting strapping machine |
| CN104340397B (en) * | 2013-07-25 | 2016-07-06 | 江苏万乐复合材料有限公司 | A kind of double-ply bag reverses strapper automatically |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130306 Termination date: 20130925 |