CN202763995U

CN202763995U - Foam concrete block cutting machine

Info

Publication number: CN202763995U
Application number: CN 201220445865
Authority: CN
Inventors: 陈小中
Original assignee: Individual
Current assignee: Individual
Priority date: 2012-08-22
Filing date: 2012-08-22
Publication date: 2013-03-06
Anticipated expiration: 2022-08-22

Abstract

The utility model discloses a foam concrete block cutting machine which comprises a cutting device and a maintenance car connected with a draw device. The cutting device comprises a fixing seat, a fixing support is arranged on the fixing seat, one ends of a plurality of steel rods are uniformly fixed on the fixing support, an inclined portal frame is arranged above a suspending end of each steel rod, and metal cutting wires are arranged on a portal frame beam and the suspending end of each steel rod. The maintenance car is formed by three layers of steel plates including upper layer plates, middle layer plates and bottom layer steel plates, the upper layer steel plates are formed by a plurality of small steel plate groups among which spaces are reserved, each small steel plate is fixed on a bottom plate through connecting screw rods of the middle layer steel plates, and sliding wheels arranged on sliding rails are arranged below the bottom plate transversely and longitudinally. When the foam concrete block cutting machine cuts, block bodies do not need to be turned over and hoisted, and the block bodies are not easily damaged. When fracture of the wires occurs, the wires only need to be changed in time and cut continuously and repeatedly, and the cutting success rate is 100%.

Description

The foam concrete block cutting machine

Technical field

The utility model relates to a kind of cutting machine, especially a kind of foam concrete block cutting machine.

Background technology

Foam concrete block manufacturer uses cutting mode roughly to have at present: the hacksaw cutting; The manual root division of the framed cutting of pre-buried steel wire Integral lifting or pre-buried steel wire is drawn and is cut; Major part is also being used small-sized single mould or combination installation mold.All there is defective more or less in above various cutting mode: 1, the hacksaw cutting is high to the block strength requirement, and breakage rate is large, and waste material is many, power consumption is high, pollutes greatly, because moulding and the asynchronous waste that causes secondary conveying of cutting, when block strength is not high, substantially can't finish cutting.2, the framed cutting of pre-buried steel wire Integral lifting, the pre-buried steel filament length is spent length, and is integral cutting, the concrete hardening time is controlled requirement very strict, and error base substrate avalanche or many steel wire fracture phenomenons will occur half an hour, causes the whole calcellation of base substrate.Draw by hand cut though time error can be extended between 1 hour about, manual speed does not catch up with, and the base substrate avalanche occurs equally and maybe can't spur and the fracture of wire problem, simultaneously pre-buried fixation with steel wire and dismounting are quite time-consuming, steel wire is in crooked and stretching process, and loss is quite large, is disposable use substantially.Because the operating time span is too short, can't realize batch production.These two kinds of steel wire cutting methods, when fracture of wire, all without remedying, base substrate waste rate is quite high.3, small-sized single mould or combination installation mold practical operation effect are pretty good, but mould demolition, installation, cleaning, brushing isolated material and transportation consumption manpower are too many, and mould one-time investment in early stage is excessive, and occupied ground is excessive.

Summary of the invention

The purpose of this utility model provides a kind of simple in structure, invests littlely, need not configure the relevant foam concrete block cutting machine that hangs, transports equipment.

Foam concrete block cutting machine of the present utility model comprises cutter sweep, caring the car of being connected with draw-gear, described cutter sweep comprises holder, mounting and fixing bracket on the holder, one end of some rod irons is fixed on the fixed support equably, a portal frame that tilts is established in the free end of rod iron top, at the free end of portal frame crossbeam and every rod iron the Metal Cutting silk is housed; Described care the car by upper, in, end three-ply plate forms, the upper strata steel plate is by staying apertured little steel plate to form between several, each little steel plate all is fixed on the base plate by the connecting screw rod that passes the middle level steel plate, and the floor below vertical, horizontal all is equipped with the pulley that places on the guide rail.

After adopting said structure, slough caring the car of framed base substrate and be fixed on the guide rail being equipped with, behind the starting traction facility, care the car and move to cutter sweep, through cutting metal wire, after finishing vertical cutting, reverse starting traction facility, care the car get back to original position will care the car again rotate 90 degree after, be fixed on the guide rail, repeat aforesaid operations, finish transverse cuts.Therefore, when cutting, do not need base substrate is overturn, need not lift.Because the Metal Cutting silk is the inclination draw cut, steel wire breaks away from building block with point-like, and dispersal point is in the crosspoint of bottom cutting seam and building block, is had the bottom steel plate to support and top building block Gravitative Loads by the side cut edge, and cracky is even breakage also is the breakage of point shape.Be parallel to the base substrate short transverse because cutting metal wire is approximate, significantly reduced cutting metal wire span and cutting contact length, reduced Cutting Drag, be easier to cutting.When if fracture of wire occurring in the cutting process, only need in time to change, continue or repeat cutting to get final product, cut into power 100%.

Description of drawings

Fig. 1 is the structural representation of the utility model cutting machine.

Fig. 2 is the cutter sweep structural representation of cutting machine shown in Figure 1.

Fig. 3 is the upper strata steel plate structure schematic diagram of caring the car of cutting machine shown in Figure 1.

The specific embodiment

As shown in Figure 1 and Figure 2, the utility model cutting machine comprise cutter sweep, with caring the car that draw-gear 13 is connected, described cutter sweep comprises holder 1, mounting and fixing bracket 2 on the holder 1, one end of some rod irons 3 is fixed on the fixed support 2 equably, rod iron 3 diameter 20mm, every rod iron interval 200mm, unsettled length 1.5m.The free end top of rod iron 3 is provided with a portal frame 4 that tilts, and Metal Cutting silk 6 is being housed on the portal frame crossbeam 5 and between the free end of every rod iron 3.Configurable small size vibrating device on portal frame crossbeam 5 is so that cutting.

Such as Fig. 1, shown in Figure 3, described care the car by upper, in, end three-ply plate forms, the upper strata steel plate is comprised of several little steel plates 7, each little steel plate 7 all is fixed on the base plate 10 by the connecting screw rod 9 that passes middle level steel plate 8.The length of connecting screw rod 9 is 150mm.Each little steel plate 7 specification is 198mm * 198mm, maintains 4mm in length and breadth to the slit between each little steel plate 7.Middle level steel plate 8 is a whole plate, and passing all connecting screw rods 9 can freely move up and down.Each little steel plate 7 each slit corresponding position of the upper face of middle level steel plate 8 and upper strata steel plate are coated with encapsulant (such as butter).Base plate 10 below vertical, horizontal all are equipped with the pulley 12 that places on the guide rail 11.4 height are housed greater than the universal wheel of pulley 12 at base plate 10 bottom margins.

Cutting operation: will be equipped with and slough caring the car of framed base substrate 14 and be fixed on the guide rail 11, starting draw-gear 13, the stiff end of caring the car to cutter sweep is moved, through cutting metal wire 6, finish vertical cutting after, reverse starting draw-gear 13, making cares the car gets back to original position, will care the car behind rotation 90 degree again, is fixed on the guide rail 11, repeat aforesaid operations, finish transverse cuts.After cutting was finished, will care the car moved on to the maintenance of maintenance district, carries out next base substrate cutting work.

Claims

1. foam concrete block cutting machine, it is characterized in that: it comprise cutter sweep, with caring the car that draw-gear (13) is connected, described cutter sweep comprises holder (1), the upper mounting and fixing bracket (2) of holder (1), one end of some rod irons (3) is fixed on the fixed support (2) equably, a portal frame (4) that tilts is established in the free end top of rod iron (3), and portal frame crossbeam (5) is equipped with Metal Cutting silk (6) with the free end of every rod iron (3); Described care the car by upper, in, end three-ply plate forms, the upper strata steel plate is by staying apertured little steel plate (7) to form between several, each little steel plate (7) all is fixed on the base plate (10) by the connecting screw rod (9) that passes middle level steel plate (8), and base plate (10) below vertical, horizontal all is equipped with the pulley (12) that places on the guide rail (11).

2. cutting machine according to claim 1 is characterized in that: be provided with small size vibrating device at described portal frame crossbeam (5).

3. cutting machine according to claim 1, it is characterized in that: described base plate (10) bottom margin is equipped with 4 height greater than the universal wheel of pulley (12).