CN202754452U - Idler wheel type plate link chain coal slag conveyor - Google Patents
Idler wheel type plate link chain coal slag conveyor Download PDFInfo
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- CN202754452U CN202754452U CN 201220394874 CN201220394874U CN202754452U CN 202754452 U CN202754452 U CN 202754452U CN 201220394874 CN201220394874 CN 201220394874 CN 201220394874 U CN201220394874 U CN 201220394874U CN 202754452 U CN202754452 U CN 202754452U
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- chain
- roller
- guide rail
- flight
- scraping plate
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Abstract
The utility model relates to conveying machinery and provides an idler wheel type plate link chain coal slag conveyor which comprises a drive unit (1), a drive chain wheel set (2), a driven chain wheel set (3) and scraping plate chains (4), wherein the drive unit drives the drive chain wheel set, the drive chain wheel set and the driven chain wheel set are connected through the scraping plate chains, and a scraping plate (47) is fixedly mounted between two scraping plate chains; the conveyor further comprises guide rails (5), two guide rails are on the upper position and two guide rails on the lower position, the upper guide rails and the lower guide rails are respectively mounted on groove wall supports on two sides of a rectangular cross section water tank (7) and at the bottom in the rectangular cross section water tank (7), two scraping plate chains which are arranged side by side move along the upper guide rails and the lower guide rails, wherein the scraping plate chain on the upper portion is a return stroke branch, and the scraping plate chain on the lower portion is a working branch; and the idler wheels (42) of the scraping plate chains are idler wheels provided with edges on one side, and the idler wheels are erected on the guide rails to run. The working branch scraping plate chain of the conveyor can keep certain clearance with the bottom of the rectangular water tank, the friction resistance and abrasion loss are both small, and the operation is reliable.
Description
Technical field
The utility model relates to a kind of conveying machinery, relates in particular to a kind of roller type plate chain cinder conveyer, and the cinder that is applicable to the mediumand smallscale industrial boilers room is carried.
Background technology
In the domestic mediumand smallscale industrial boilers room, what be most widely used is that rated capacity is the horizontal chain grate boiler of 4~20t/h, no matter be paceaged boiler or semi-packaged boiler, self all or band spiral-type slag eliminator or band disc-type slag eliminator or band Martin slag remover etc., to stop when the boiler operatiopn cold air to enter burner hearth from the cinder notch that falls, reach water seal and the purpose of slagging tap.During general separate unit layout of boiler, below the slag remover slag eye, place a hand barrow, fill pusher to the discharging of outdoor stockyard.And during many layout of boilers, then often remove this class slag remover from, terrace below boiler falls cinder notch arranges a Rectangular Water Trough, the cinder conveying machinery is installed, the cinder notch that falls of each boiler is all established sliding dreg tube, insert tank, cinder runs into the suddenly explosion of cold water of temperature difference great disparity, form loose shape particle and sink to bottom land, so, when satisfying the water seal requirement, article one, conveyer is in the Rectangular Water Trough of opening wide or add cover plate, by means of the chain scraper at the type machinery of bottom land motion, cinder is exported in a steady stream, realize cinder that many boilers are arranged from indoor to outdoor, by the conveying of level to inclination.Its integral layout is succinctly reasonable, and mechanization, degree of automation are higher.At present, the main typing conveying machinery for similar applications has chain dregs-remover and heavy frame-chain slag eliminator etc.
Chain dregs-remover and heavy frame-chain slag eliminator are by compositions such as actuating device, drive sprocket set, driven chain wheels (containing tightening device), flight chain, pressure rails.Wherein:
1. the flight chain of chain dregs-remover adopts double round-link chain, vertically whenever keeps at a certain distance away and laterally fix a scraper plate in two chains; Drive sprocket set, driven chain wheels respectively are furnished with two sprocket wheels that are meshed with the standard round loop chain.This owner's body structure is similar to mining double-chain traditional slat conveyer, but more simple.
2. the heavy frame-chain slag eliminator flight chain adopts single frame chain, vertically whenever keeps at a certain distance away laterally to weld a scraper plate in frame chain both sides; Drive sprocket set, driven chain wheels respectively are furnished with a sprocket wheel that is meshed with the frame chain.
During this two kinds of slag remover operations, the carrying roller operation that relies on Rectangular Water Trough top to arrange at a certain distance as the flight chain of return leg, tow defeated slag as the flight chain of work branch being the direct friction state with Rectangular Water Trough bottom, its friction resistance and abrasion loss are very large, the driving power of coupling is also large, and mechanical life is shorter.
Summary of the invention
The purpose of this utility model is to provide a kind of roller type plate chain cinder conveyer, can keep certain interval between at the bottom of the scraper plate of the work branch of this conveyer and the Rectangular Water Trough, and its friction resistance and abrasion loss are all less, and be reliable.
For realizing above-mentioned utility model purpose, the utility model has adopted following technical scheme:
A kind of roller type plate chain cinder conveyer, comprise actuating device, drive sprocket set, driven chain wheels, flight chain, actuating device drives drive sprocket set, is connected by flight chain between drive sprocket set and driven chain wheels, is installed with scraper plate between two flight chains 4; Described conveyer also comprises guide rail, guide rail is top and following each two, upper and lower guide rail is installed in respectively on the interior both sides cell wall support of rectangular cross section tank and the bottom, two flight chains arranged side by side along top guide rail and below the guide rail operation, the top flight chain is return leg, and the below flight chain is work branch; The roller of described flight chain is that a side has edge wheel, and described turning rolls is located on the guide rail and moves.
Described flight chain keeps 3~5 millimeters gap between described scraper plate and bottom of gullet when the operation of the Rectangular Water Trough bottom of retaining.
The roller place of described flight chain is comprised of bearing pin, axle sleeve, roller and lining, and bearing pin is equipped with axle sleeve outward, and lining is housed in the roller, and lining is sleeved on the axle sleeve.
Described flight chain turns to the slant operation place by level, or by roll steer level place, on the bilateral cell wall of described guide rail top arc is housed fixedly and presses rail, the roller bottom of flight chain is held by guide rail, roller top is pressed rail pressure to live by arc, makes flight chain press the rail operation along guide rail and arc.
Conveyer of the present utility model adopts a side that the flight chain of edge wheel is arranged, and rolling-operation on default guide rail, can keep certain interval between the scraper plate of the flight chain part of work branch and Rectangular Water Trough bottom, its friction resistance, abrasion loss and the driving power that is complementary are all less, maintenance cost is also low, and whole conveyor construction is rigorous, and is reliable, functional, the life-span greatly improves.The work branch flight chain part that the utility model has overcome existing chain dregs-remover and heavy frame-chain slag eliminator is the direct friction state at the bottom of gullet of retaining and tows defeated slag, the driving power of its friction resistance, abrasion loss and coupling is larger, the defective that mechanical life is shorter.The utility model is applicable to the plate chain cinder conveyer in mediumand smallscale industrial boilers room.
Description of drawings
Fig. 1 is the utility model roller type plate chain cinder conveyor construction schematic diagram;
Fig. 2 is the birds-eye view of Fig. 1;
Fig. 3 is A-A enlarged diagram among Fig. 1;
Fig. 4 is flight chain front elevation of the present utility model;
Fig. 5 is flight chain structural representation of the present utility model.
Among the figure: 1 actuating device, 2 drive sprocket set, 3 driven chain wheels, 4 flight chains (chain), 5 guide rails, 6 arcs are pressed rail, 7 rectangular cross section tanks (Rectangular Water Trough); 41 inner chain sheets, 42 rollers, 43 linings, 44 bearing pins, 45 axle sleeves, 46 fix shafts, 47 scraper plates, 48 outer chain sheets.
The specific embodiment
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.
Referring to Fig. 1 to Fig. 3, a kind of roller type plate chain cinder conveyer, comprise actuating device 1, drive sprocket set 2, driven chain wheels 3, flight chain 4, guide rail 5, actuating device 1 drives drive sprocket set 2,3 of drive sprocket set 2 and driven chain wheels are connected by flight chain 4, and drive sprocket set 2, driven chain wheels 3 respectively are furnished with two sprocket wheels that are meshed with the standard round loop chain.
Described guide rail 5 is top and following each two, upper and lower guide rail 5 is installed in respectively on rectangular cross section tank 7 interior both sides cell wall supports and the bottom built-in fitting, two flight chains arranged side by side 4 along top guide rail 5 and below guide rail 5 operations, top flight chain 4 is return leg, and below flight chain 4 is work branch; Between two flight chains 4, be installed with scraper plate 47.
Described flight chain 4 comprises roller 42, inner chain sheet 41, outer chain sheet 48, scraper plate 47, bearing pin 44, referring to Fig. 4, Fig. 5, two apodema sheets 41 of flight chain 4 and outer chain sheet 48 (GB/T8350-2008) as the basis, have carried out specific aim design according to characteristics such as mediumand smallscale industrial boilers room cinder wet type conveyings take national standard " conveyer chain, annex and sprocket wheel ".Every group of flight chain 4 mainly by four rolling 42, six chain sheets 41,48 and a slice scraper plate 47 and bearing pin 44 etc. form.Scraper plate 47 is " U " shape on fix shaft 46 is fixed in inboard outer chain sheet 48 between the duplex chain, can prevent that slag from overflowing from both sides in course of conveying, and strengthen the integral rigidity of flight chain 4.
The roller 42 of described flight chain 4 is that a side has edge wheel, and described roller 42 can be erected at operation on the guide rail 5, is convenient to the location with the roller 2 that a side is had chance with.Because guide rail 5 is held roller 42, just can control the scraper plate 47 of flight chain 4 and the distance of tank 7 bottoms, when flight chain 4 moves in Rectangular Water Trough 7 bottoms of retaining, can keep 3~5 millimeters gap between scraper plate 47 and tank 7 bottoms.
The roller place of described flight chain 4 is comprised of bearing pin 44, axle sleeve 45, roller 42 and lining 43, outside the bearing pin 44 axle sleeve 45 is housed, and lining 43 is housed in the roller 42, and lining 43 is sleeved on the axle sleeve 45.Wherein lining 43 has adopted compound oil-free lubrication material, can be more satisfactoryly at the contain slag and the water trough work of water quality meta-acid, its wear resisting property is good.Simultaneously, as the lining 43 of consumable accessory, and 42 on roller is flush fit, and 45 on axle sleeve can relatively rotate, and may wear to a certain degree, can pound out from roller 42 easily, changes new lining.
Described flight chain 4 turns to the slant operation place by level, or by roll steer level place, arc fixedly is housed on the bilateral cell wall of described guide rail 5 tops presses rail 6, roller 42 bottoms of flight chain 4 are held by guide rail 5, roller 42 tops are pressed rail 6 to push down by arc, make flight chain 4 press rail 6 operations along guide rail 5 and arc.
The working process of the utility model roller type plate chain cinder conveyer is:
According to the layout of conveyer, can determine its length of run and flight chain (group) quantity.Every group of (two pitches) flight chain 4 relies on four edge wheel 42 rolling-operation on default guide rail 5 is arranged, and its friction coefficient is little, and guide effect is good.Flight chain 4 keeps approximately 3~5 millimeters gap between scraper plate 47 and tank 7 bottoms when the operation of Rectangular Water Trough 7 bottoms of retaining, slag is slowly pushed towards service direction.
Under actuating device 1 drives, drive sprocket set 2 drives flight chain 4 along the upper and lower guide rail 5 continuous circulations operation that places rectangular cross section tank 7, top flight chain 4 is return leg, below flight chain 4 is work branch, will sink to the cinder output of bottom land by means of the equidistant scraper plate 47 that is fixed on the carrier bar.Turn to the slant operation place at chain 4 by level, or by roll steer level run place, for the chain 4 that overcomes tensioning lifts, be welded with arc on the bilateral cell wall of guide rail 5 tops and press rail 5, with control flight chain 4 upper rollers 42 trends.The driven chain wheels 3 of afterbody are equipped with tightening device, by adjusting screw(rod), can keep the suitable degree of tension of flight chain 3.
When in case flight chain 4 may transship in the tank 7 unexpected stuck phenomena of appearance, the utility model has adopted double overload protection measure, that is: 1) connect hinge wheel between the drive sprocket set 2 and the safety pin of wheel hub will be cut off out voluntarily at actuating device 1, hinge wheel idle running, flight chain is eliminated tractive force at once; 2) set up the overload protection element in the electric control system.
Actuating device support, tightening device support and the guide rail of the utility model roller type plate chain cinder conveyer, arc press rail etc. can adopt welding manner to be welded on the bottom land, cell wall of corresponding site.
It below only is preferred embodiment of the present utility model; be not be used to limiting protection domain of the present utility model; therefore, all any modifications of within spirit of the present utility model and principle, doing, be equal to replacement, improvement etc., all should be included within the protection domain of the present utility model.
Claims (4)
1. roller type plate chain cinder conveyer, comprise actuating device (1), drive sprocket set (2), driven chain wheels (3), flight chain (4), actuating device (1) drives drive sprocket set (2), be connected by flight chain (4) between drive sprocket set (2) and driven chain wheels (3), between two flight chains (4), be installed with scraper plate (47); It is characterized in that:
Described conveyer also comprises guide rail (5), guide rail (5) is top and following each two, upper and lower guide rail (5) is installed in respectively on rectangular cross section tank (7) interior both sides cell wall support and the bottom, two flight chains arranged side by side (4) along top guide rail (5) and below guide rail (5) operation, top flight chain (4) is return leg, and below flight chain (4) is work branch; The roller (42) of described flight chain (4) is that a side has edge wheel, and described roller (42) is erected at the upper operation of guide rail (5).
2. roller type plate chain cinder conveyer according to claim 1 is characterized in that: when described flight chain (4) moves in Rectangular Water Trough (7) bottom of retaining, keep 3~5 millimeters gap between described scraper plate (47) and tank (7) bottom.
3. roller type plate chain cinder conveyer according to claim 1 and 2, it is characterized in that: the roller place of described flight chain (4) is comprised of bearing pin (44), axle sleeve (45), roller (42) and lining (43), the outer axle sleeve (45) that is equipped with of bearing pin (44), lining (43) is housed in the roller (42), and lining (43) is sleeved on the axle sleeve (45).
4. roller type plate chain cinder conveyer according to claim 1, it is characterized in that: described flight chain (4) turns to the slant operation place by level, or by roll steer level place, on the bilateral cell wall of described guide rail (5) top arc is housed fixedly and presses rail (6), roller (42) bottom of flight chain (4) is held by guide rail (5), roller (42) top is pressed rail (6) to push down by arc, makes flight chain (4) press rail (6) operation along guide rail (5) and arc.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220394874 CN202754452U (en) | 2012-08-10 | 2012-08-10 | Idler wheel type plate link chain coal slag conveyor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220394874 CN202754452U (en) | 2012-08-10 | 2012-08-10 | Idler wheel type plate link chain coal slag conveyor |
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CN202754452U true CN202754452U (en) | 2013-02-27 |
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CN 201220394874 Expired - Lifetime CN202754452U (en) | 2012-08-10 | 2012-08-10 | Idler wheel type plate link chain coal slag conveyor |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106315127A (en) * | 2016-09-12 | 2017-01-11 | 周杰 | Ring chain control device of scraper blade conveyer |
CN106310737A (en) * | 2015-06-19 | 2017-01-11 | 宜兴市富陶环境保护设备有限公司 | Chain type mud scraper |
CN108328224A (en) * | 2018-02-09 | 2018-07-27 | 宁夏共享机床辅机有限公司 | A kind of ratchet driving drum-type Scrap-removing machine |
CN109436674A (en) * | 2018-12-10 | 2019-03-08 | 宁夏天地奔牛实业集团有限公司 | Distribution Warehouse drag conveyor extension type tail |
CN114072342A (en) * | 2019-07-02 | 2022-02-18 | 巴布考克及威尔考克斯公司 | Simplified chain conveyor for bottom ash transfer |
-
2012
- 2012-08-10 CN CN 201220394874 patent/CN202754452U/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106310737A (en) * | 2015-06-19 | 2017-01-11 | 宜兴市富陶环境保护设备有限公司 | Chain type mud scraper |
CN106315127A (en) * | 2016-09-12 | 2017-01-11 | 周杰 | Ring chain control device of scraper blade conveyer |
CN108328224A (en) * | 2018-02-09 | 2018-07-27 | 宁夏共享机床辅机有限公司 | A kind of ratchet driving drum-type Scrap-removing machine |
CN109436674A (en) * | 2018-12-10 | 2019-03-08 | 宁夏天地奔牛实业集团有限公司 | Distribution Warehouse drag conveyor extension type tail |
CN109436674B (en) * | 2018-12-10 | 2024-04-19 | 宁夏天地奔牛实业集团有限公司 | Telescopic tail for scraper conveyor of matched bin |
CN114072342A (en) * | 2019-07-02 | 2022-02-18 | 巴布考克及威尔考克斯公司 | Simplified chain conveyor for bottom ash transfer |
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GR01 | Patent grant | ||
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CX01 | Expiry of patent term |
Granted publication date: 20130227 |