CN202747287U - High-power light emitting diode (LED) lamp radiator - Google Patents

High-power light emitting diode (LED) lamp radiator Download PDF

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Publication number
CN202747287U
CN202747287U CN201220357537XU CN201220357537U CN202747287U CN 202747287 U CN202747287 U CN 202747287U CN 201220357537X U CN201220357537X U CN 201220357537XU CN 201220357537 U CN201220357537 U CN 201220357537U CN 202747287 U CN202747287 U CN 202747287U
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China
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heat
arrangement
emitting diode
lamp radiator
light
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Expired - Fee Related
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CN201220357537XU
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Chinese (zh)
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吴伟江
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MACOSTAR PHYSICS APPLICATION TECHNOLOGY DEVELOPMENT (WUHAN) Ltd
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MACOSTAR PHYSICS APPLICATION TECHNOLOGY DEVELOPMENT (WUHAN) Ltd
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Abstract

The utility model discloses a high-power light emitting diode (LED) lamp radiator which comprises a heat dissipation unit, the cross section of the heat dissipation unit is in a V shape, two V-shaped surfaces of the heat dissipation unit are rectangular when being seen in side-looking mode, a plurality of fins are arranged between two V-shaped surfaces, and the directions of the fins parallel to or overlap with the split surface of a V-shaped included angle. A rabbet is arranged on the outside of the left of each V-shaped surface, and a position of the outside of the right of each V-shaped surface, corresponding to the rabbet, is provided with a mortise. A first engraving structure arranged adjacent to the top of each V-shaped surface comprises a first arc notch and a crescent protrusion, wherein the first arc notch is recessed into the left V-shaped surface, and the V-shaped surface is protruded out of the right V-shaped surface. The left V-shaped surface is provided with at least one arc second notch, and a position of the right V-shaped surface, corresponding to the second notch, is provided with an arc third notch. According to the fact that the heat dissipation unit is connected through a mortise and tenon joint, heat dispassion patterns and heat dispassion areas can be combined random, good heat dispassion effect is achieved, and the high-power LED lamp radiator can be suitable for heat dispassion of a high-power lamp of 300-500 watts.

Description

A kind of high-power LED (Light-Emitting Diode) lamp radiator
Technical field
The utility model relates to the radiator of using in the used LED light fixture in a kind of light of stage, TV, film and studio.
Background technology
That optical diode (LED) possesses is frivolous, power saving, environmental protection, light the characteristics such as reaction is fast, long-life, add cost is continuous fall under, light output still constantly promotes with power, impel the market acceptance of LED illumination to grow with each passing day, from the traffic sign indicator lamp to large area backlight, proceed to various lighting uses such as headlight, indoor and outdoor lighting light fixture etc.Present stage LED luminous efficiency has broken through every watt of 100 lumens, is enough to replace incandescent lamp, the Halogen lamp LED of power consumption, or even fluorescent lamp and high-voltage gas discharging light.At present, high-power LED light source is divided into two kinds, and a kind of is array distributed, and a kind of is integrated high-power LED light source.Wherein, integrated high-power LED light source is the direction of Future Development.Be accompanied by the high-capacity LED technology and repeatedly get along with, the LED size is dwindled gradually, and heat concentrates in the small-size chips, and heat density is higher.High temperature can cause the photon of chip outgoing to reduce, the colour temperature Quality Down, and chip is aging to be accelerated, and will significantly reduce LED light efficiency, life-span even burns short time Inner oneself.
Reduce the LED thermal resistance, its heat radiation relates to chip level (Chip Level), encapsulation level (Package Level), heat-radiating substrate level (Board Level) to the heat dissipation design of each level of systemic hierarchial (System Level).
Heat radiation strategy for system end, common radiating subassembly is fin or fin (Heat Sink), heat pipe (Heat Pipes), temperature-uniforming plate (Vapor Chamber), loop hot-pipe (Loop Heat Pipe, LHP) and piezoelectric fan (Piezo Fans).Wherein, radiating fin is used the most universal.
Radiating fin mainly is to dispel the heat by conduction and free convection mode, be modal radiating mode, utilizing increases area of dissipation and collocation air channel, open pore design, promote conduction and free convection ability, shortcoming is: (one) is that the aluminium flake of dense arrangement easily accumulates dust, stop up the gap between the aluminium flake, cause atmosphere draught-free and finally lose heat sinking function.(2) be that aluminium flake is thin and soft, as easy as rolling off a log because touching distortion or folding, affect heat sinking function and attractive in appearance.Therefore, radiator must have firm shell protection, be not suitable for directly exposing, but the existence of protecting sheathing often reduces again its radiating efficiency.
The aluminium section bar of many radiating fins moulding is extruding hot mastication aluminium alloy forming material, and this mode of production has limitation to shape need, and radiating fin can not be too thin oversize, so the LED to lower calorific value (below 150 watts) uses in being only suitable for.The leading indicator of estimating a fine aluminium radiator is thickness and the Pin-Fin ratio of foot of radiator.Pin refers to the height of the fin of fin, and Fin refers to the distance between two pieces of adjacent fins.Pin-Fin than be height (not containing base thickness) with Pin divided by Fin, Pin-Fin is larger than the efficiently radiates heat area that means more greatly radiator, represents the aluminium extrusion technology more advanced.But only consider that it is inadequate increasing the efficiently radiates heat area.When the heat radiation given volume, increase the efficiently radiates heat face, will reduce thermal resistance, be conducive to heat radiation; But also increase unavoidably flow resistance simultaneously, reduce the fluid by radiator, hinder heat radiation.Therefore thermal resistance and flow resistance must be balancedly considered in design.
The advantage of pack alloy radiator is itself to be the alloy that presses solidly, and can mould external form more attractive in appearance, needn't add shell again.Shortcoming is that the coefficient of heat conduction of pack alloy is lower than extruding aluminium alloy, and is bulky and weigh, and is fit to low-power LED lamp or distributing high-powered LED lamp and uses.
In addition, the radiator fins of existing market main flow all is the quadrangle of standard in shape, but also has portioned product to have own unique profile, wherein has take Korea S and thinks the people as the circular radiator of representative, also has the tower heat sink take Tt as representative.These radiators are for different capacity, the LED of different sizes etc., and different size is made in die sinking respectively, has increased production cost.
The utility model content
Technical problem to be solved in the utility model provides a kind of high-power LED (Light-Emitting Diode) lamp radiator, has good radiating effect, and is applicable to the heat radiation of the LED lamp of different capacity, size specification.
For solving the problems of the technologies described above, the utility model provides a kind of high-power LED (Light-Emitting Diode) lamp radiator, it is characterized in that, comprise that a cross section is the heat-sink unit of V-arrangement, the side-looking of two V-arrangement faces of described heat-sink unit is respectively rectangle, some fins are installed between two V-arrangement faces, and the direction of described fin is parallel or coincide with the bisector plane of described V-arrangement face angle; The outside, the left side of described V-arrangement face is provided with tenon, and the position corresponding with described tenon, the outside, the right is provided with mortise.
More optimal, be provided with the first ornamental engraving structure near the summit of described V-arrangement face, described the first ornamental engraving structure comprises the first circular arc cutaway of recessed left side V-arrangement face and protrudes the crescent projection of the right V-arrangement face.When the tenon of first heat-sink unit and second heat-sink unit mortise joggle, the crescent projection amalgamation of the first circular arc cutaway of described first heat-sink unit and second heat-sink unit becomes the eccentric circular through hole, and perhaps the first circular arc cutaway amalgamation of the crescent projection of described first heat-sink unit and second heat-sink unit becomes the eccentric circular through hole.
More optimal equally, described left side V-arrangement face is provided with the second breach of at least one circular arc, is provided with the 3rd breach of circular arc on the V-arrangement face of the right with the position of described the second breach symmetry.When first heat-sink unit and second heat-sink unit joggle, the 3rd breach amalgamation of the second breach of described first heat-sink unit and second heat-sink unit becomes the side manhole, and perhaps the second breach amalgamation of the 3rd breach of described first heat-sink unit and second heat-sink unit becomes the side manhole.
Preferred, on the described fin or V-arrangement face inboard is provided with the second ornamental engraving structure, and described the second ornamental engraving structure comprises one or more circular arcs, to increase the area of dissipation of heat-sink unit.
The technical scheme of further optimizing is that the drift angle place of described V-arrangement face is the concave circular arcs face.During 360 ° of joggle combinations of several heat-sink units, described several concave circular arcs faces are combined as central circular through hole.
Preferred again, the angle of the angle of described V-arrangement face is 60 °.Six described V-arrangement angles are 60 ° the heat-sink unit assembly of Tenon in twos, and its cross sectional shape is the hexagon flakes.
Further optimize, in described central circular through hole heat pipe, the heat radiation that so more is conducive to improve radiator are installed.
Equally further optimize, at described eccentric circular through hole or side manhole heat pipe is installed, further improve the heat dispersion of radiator.
The beneficial effects of the utility model are:
1, heat-sink unit namely can be separately uses as radiator, and 2 or a plurality of heat-sink unit then connect by Tenon, are combined into the radiator with different heat radiation shapes and area of dissipations, can adapt to the heat radiation of the LED lamp of different capacity.
2, the radiator of heat-sink unit combination forms some louvres between heat-sink unit, utilize cross-ventilation can drain fast the heat of radiator inside.And then, heat pipe is installed is strengthened radiating rate, can enlarge the use power of LED lamp to 500W.
3, the radiator of six described V-arrangement heat-sink unit combinations has the comprehensive heat radiation of 360 degree; Be combined into after the snowflake shape, its solid external form needn't be with the protection of full shielded type shell, cooperates the current global mechanism Wai Xing Let Meter can be directly and the room temperature space exchanging, significantly improves radiating efficiency.
4, the fan-free LED lamp heat radiation that can satisfy high-power 300-500W requires, also meets the high quiet requirement of LED lamp.
5, laterally installation is consistent with the vertical radiating effect of installing, and satisfies the requirement that the LED lamp is constantly adjusted the polishing angle.
Description of drawings
Below in conjunction with the drawings and specific embodiments the technical solution of the utility model is further described in detail.
Fig. 1 is the sectional view of a heat-sink unit.
Fig. 2 is six heat-sink unit Tenon assembly sectional views, for hexagon snow shaped.
Fig. 3 is that the heat radiation side tangent plane after the horizontal installation of six heat-sink unit Tenon assemblys is analyzed schematic diagram.
Fig. 4 is that the heat radiation side tangent plane after the vertical installation of six heat-sink unit Tenon assemblys is analyzed schematic diagram.
The specific embodiment
The sectional view of the heat-sink unit of high-power LED (Light-Emitting Diode) lamp radiator of the present utility model as shown in Figure 1, its cross section is V-arrangement, two V-arrangement faces 1 of heat-sink unit, 2 side-looking are respectively rectangle, the angle of the angle of V-arrangement face is 60 °.Some fins 3 are installed between two V-arrangement faces, and the direction of fin 3 is parallel or coincide with the bisector plane of V-arrangement face angle; The outside, the left side of V-arrangement face is provided with tenon 4, and the outside, the right and tenon 4 corresponding positions are provided with mortise 5.Like this, heat-sink unit namely can be separately uses as radiator, and 2 or a plurality of heat-sink unit then connect by Tenon, are combined into the radiator with different heat radiation shapes and area of dissipations, can adapt to the heat radiation of the LED lamp of different capacity.
The drift angle place of V-arrangement face is concave circular arcs face 12.Be provided with the first ornamental engraving structure near the summit of V-arrangement face, this first ornamental engraving structure comprises the first circular arc cutaway 9 of recessed left side V-arrangement face and protrudes the crescent projection 8 of the right V-arrangement face.Left side V-arrangement face is provided with the second breach 6 of three circular arcs, is provided with the 3rd breach 7 of circular arc on the V-arrangement face of the right with the position of the second breach symmetry.Fin 3 is provided with the second ornamental engraving structure, and this second ornamental engraving structure comprises one or more circular arcs 10; Also be provided with the second ornamental engraving structure on V-arrangement face 1,2 inboards, this second ornamental engraving structure also comprises one or more circular arcs 11, to increase the area of dissipation of heat-sink unit.
The angle that is illustrated in figure 2 as the angle of V-arrangement face is six heat-sink unit Tenon assembly sectional views of 60 °, and cross sectional shape is the hexagon flakes.The crescent projection amalgamation of the first circular arc cutaway of first heat-sink unit and second heat-sink unit becomes eccentric circular through hole 13.The 3rd breach amalgamation of the second breach of first heat-sink unit and second heat-sink unit becomes side manhole 14.Six concave circular arcs faces are combined as central circular through hole 15.Be combined into after the snowflake shape, its solid external form needn't be with full shielded type shell protection.
As shown in Figure 3, the utility model laterally contacts with heater 16, and the entity part of each V-arrangement face is shown in 18, and 18 end face is close to heater 16, and the direct conduction and the radiation that are conducive to heat are distributed.17 indications are shown the radiating fin part, and up and down two passages of central circular through hole 15 are eccentric circular through hole 13, and the outside is side manhole 14.Numerous curve arrows are respectively wandering path and the direction of zones of different hot-fluid among the figure, and are wandering except the zone of the radiating fin in 360 degree scopes, can also distribute by center, off-centre, side manhole, and visible hot-fluid can scatter rapidly.In center, off-centre, side manhole, heat pipe is installed, so more is conducive to improve the heat radiation of radiator, and then, the use power of LED lamp can be enlarged to 500W.
As shown in Figure 4, the utility model vertically contacts with heater 16, is positioned at heater 16 tops.The entity part of each V-arrangement face is shown in 18, and 18 end face is close to heater 16, and the direct conduction and the radiation that are conducive to heat are distributed.Numerous curve arrows are respectively wandering path and the direction of zones of different hot-fluid among the figure, and are wandering except the zone of the radiating fin in 360 degree scopes, can also distribute by center, off-centre, side manhole, and visible hot-fluid can scatter rapidly.In center, off-centre, side manhole, heat pipe is installed, so more is conducive to improve the heat radiation of radiator, and then, the use power of LED lamp can be enlarged to 500W.The radiating effect of laterally installing and vertically installing approaches, and satisfies the requirement that the LED lamp is constantly adjusted the polishing angle.
Heat-sink unit of the present utility model is the partition profile design, significantly increases the length of radiating fin, reaches equally after the combination and on average shares heat dissipation.Need not namely can satisfy the LED lamp heat radiation requirement of high-power 300-500W by fan, and meet the high quiet needs of LED lamp.Triangle snowflake assembly secondary operations is easy, can be processed into easily the hollow apperance before combination, introduces bright wind and improves convection effects.Heat-sink unit is combined into after the snowflake shape, and its solid external form needn't be with the protection of full shielded type shell, cooperates the current global mechanism exterior design can be directly and the room temperature space exchanging, significantly the raising Hot efficient of faling apart.
It should be noted last that, the above specific embodiment is only unrestricted in order to the technical solution of the utility model to be described, although with reference to preferred embodiment the utility model is had been described in detail, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement the technical solution of the utility model, and not breaking away from the spirit and scope of technical solutions of the utility model, it all should be encompassed in the middle of the claim scope of the present utility model.

Claims (8)

1. high-power LED (Light-Emitting Diode) lamp radiator, it is characterized in that, comprise that a cross section is the heat-sink unit of V-arrangement, the side-looking of two V-arrangement faces of described heat-sink unit is respectively rectangle, some fins are installed between two V-arrangement faces, and the direction of described fin is parallel or coincide with the bisector plane of described V-arrangement face angle; The outside, the left side of described V-arrangement face is provided with tenon, and the position corresponding with described tenon, the outside, the right is provided with mortise.
2. high-power LED (Light-Emitting Diode) lamp radiator according to claim 1, it is characterized in that, be provided with the first ornamental engraving structure near the summit of described V-arrangement face, described the first ornamental engraving structure comprises the first circular arc cutaway of recessed left side V-arrangement face and protrudes the crescent projection of the right V-arrangement face.
3. high-power LED (Light-Emitting Diode) lamp radiator according to claim 2 is characterized in that, described left side V-arrangement face is provided with the second breach of at least one circular arc, is provided with the 3rd breach of circular arc on the V-arrangement face of the right with the position of described the second breach symmetry.
4. high-power LED (Light-Emitting Diode) lamp radiator according to claim 3 is characterized in that, on the described fin or V-arrangement face inboard is provided with the second ornamental engraving structure, and described the second ornamental engraving structure comprises one or more circular arcs.
5. high-power LED (Light-Emitting Diode) lamp radiator according to claim 4 is characterized in that, the drift angle place of described V-arrangement face is the concave circular arcs face.
6. high-power LED (Light-Emitting Diode) lamp radiator according to claim 5 is characterized in that, the angle of the angle of described V-arrangement face is 60 °; Six described V-arrangement angles are 60 ° the heat-sink unit assembly of Tenon in twos, and its cross sectional shape is the hexagon flakes.
7. high-power LED (Light-Emitting Diode) lamp radiator according to claim 6 is characterized in that, in described central circular through hole heat pipe is installed.
8. high-power LED (Light-Emitting Diode) lamp radiator according to claim 7 is characterized in that, at described eccentric circular through hole or side manhole heat pipe is installed.
CN201220357537XU 2012-07-23 2012-07-23 High-power light emitting diode (LED) lamp radiator Expired - Fee Related CN202747287U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102767810A (en) * 2012-07-23 2012-11-07 佑图物理应用科技发展(武汉)有限公司 High-power LED (light-emitting diode) lamp radiator
CN105377002A (en) * 2015-12-04 2016-03-02 太仓陶氏电气有限公司 Snowflake-shaped liquid radiator
CN106871059A (en) * 2017-03-23 2017-06-20 合肥仁德电子科技有限公司 A kind of rain-proof heat radiation street lamp with wind light mutual complementing power generation function

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102767810A (en) * 2012-07-23 2012-11-07 佑图物理应用科技发展(武汉)有限公司 High-power LED (light-emitting diode) lamp radiator
CN102767810B (en) * 2012-07-23 2014-07-09 佑图物理应用科技发展(武汉)有限公司 High-power LED (light-emitting diode) lamp radiator
CN105377002A (en) * 2015-12-04 2016-03-02 太仓陶氏电气有限公司 Snowflake-shaped liquid radiator
CN105377002B (en) * 2015-12-04 2018-07-06 太仓陶氏电气有限公司 A kind of snowflake shape liquid radiator
CN106871059A (en) * 2017-03-23 2017-06-20 合肥仁德电子科技有限公司 A kind of rain-proof heat radiation street lamp with wind light mutual complementing power generation function

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20130220

Termination date: 20190723