CN202745349U - All power-actuated concrete laser flattening machine - Google Patents
All power-actuated concrete laser flattening machine Download PDFInfo
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- CN202745349U CN202745349U CN 201220441921 CN201220441921U CN202745349U CN 202745349 U CN202745349 U CN 202745349U CN 201220441921 CN201220441921 CN 201220441921 CN 201220441921 U CN201220441921 U CN 201220441921U CN 202745349 U CN202745349 U CN 202745349U
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Abstract
The utility model discloses an all power-actuated concrete laser flattening machine, which comprises a vibrating plate component, a scraping plate component, a pull rod component, a travelling mechanism, a central control box, a horizontal sensor, a protective housing, a machine frame, a control panel, a generator set, a caster wheel, a generator set bottom plate, a pull rod pin, an electric cylinder pin, a motor guard plate, an electric cylinder, a first connecting rod pin, a second connecting rod pin, a connecting rod welding body, an electric push rod, a third connecting rod pin, an electric cylinder connecting rod, a laser transmitter, a vibration scraping plate component, a laser receiver and other main parts. The whole machine adopts the advanced laser control technology and the computer controlled servo drive technology, and the all power-actuated system is adopted to replace an original hydraulic drive system, so that the all power-actuated concrete laser flattening machine has the advantages of high degree of automation, high construction efficiency, high precision, light weight, simplicity in operation, fewer constructers, low construction cost and the like, and is suitable for laying application to the occasions with smaller bearing capability such as double-layer steel mesh floors, storey floors and the like.
Description
Technical field
The utility model relates to floor construction equipment, specifically utilizes laser observing and controlling and Servo Drive Technology's to be used for a kind of complete power-actuated laser concrete leveling machine of concrete floor and road construction.
Background technology
Traditional floor construction adopts artificial formwork more, the vibrating head leveling of vibrating, the shortcoming such as manually-operated terrace often has that compactness is inhomogeneous, poor flatness and operating efficiency are low.Hydraulically powered a kind of complete power-actuated laser concrete leveling machine occurs in the market, so that floor construction efficient and planeness all increase substantially, obviously reduced recruitment quantity.But hydraulic test is heavy, even the machine of lightweight all about 400kg, large-scale reaches several tons especially, because fuselage is too heavy, makes their boundary of works area narrower, can't be applied in the flooring construction of double steel bar entoilage level ground and multistory building.
Summary of the invention
Technical problem to be solved in the utility model is for above-mentioned prior art present situation, provide that efficiency of construction is high, precision is high, lightweight, simple to operate, a kind of complete power-actuated laser concrete leveling machine that can use at environment such as double steel bar net and multistory buildings.
The utility model solves the problems of the technologies described above the technical scheme that adopts:
A kind of complete power-actuated laser concrete leveling machine is characterized in that: the vibration scraper component that comprises fuselage dynamical system, suspension, standard of fuselage control system, frame, walking mechanism, control system, laser TT﹠C system and can regulate self left and right horizontal degree; The fuselage dynamical system comprises that promising laser concrete leveling machine provides the generating set of electric power, and suspension includes vibrations frame arm upper bracket shaft-cup, vibrations frame arm upper bracket axle, vibrations frame arm upper bracket axle sleeve, vibrations frame arm upper bracket axle copper sheathing and jolting plate arm shaft seat.
For optimizing technique scheme, Adopts measure also comprises:
Above-mentioned standard of fuselage control system includes the horizon sensor that can experience fuselage front and back level and change, horizontal level horizon sensor controller and the electric cylinder that can regulate the fuselage front and back.
Above-mentioned control system includes can be controlled machine and finish the central control box of instructions, control panel and horizon sensor.
Above-mentioned laser TT﹠C system includes generating laser, laser pickoff, laser observing and controlling system data cable and laser controller.
Above-mentioned vibration scraper component includes vibrating plate assembly, scraper component, electric cylinder connecting rod and can adjust the electric pushrod of vibrating plate assembly, scraper component levelness.
Above-mentioned walking mechanism comprises that the reducer that is arranged on the frame, the wheel hub adpting flange, the correspondence that are arranged on the reducer two ends are arranged on the servomotor that the outer tire of wheel hub adpting flange and central axis are connected with reducer, and the wheel hub adpting flange holds with tire by the output shaft end cap and is connected.
Above-mentioned frame is connected with the vibration scraper component by connecting rod welding body; Be hinged with rod assembly between frame and the vibrating plate assembly, connecting rod welding body one end and frame are hinged, and the other end is hinged with the vibration scraper component; Connecting rod welding body middle part is hinged with piston rod one end of electric cylinder, and the other end of this electric cylinder and frame are hinged; Electric cylinder is by the lifting of connecting rod welding body control vibration scraper component.
Above-mentioned vibrating plate assembly includes vibrating plate, vibrating plate connects U-shaped by vibrating plate and is connected with the support welding assembly, and the support welding assembly includes two support arms that be arranged in parallel, support welding assembly and connecting rod welding body are hinged, vibrating plate is connected snubber block, support welding assembly snubber block backing plate and the support welding assembly snubber block that is provided with between U-shaped for damping with vibrating plate, increase by vibrating motor on the support welding assembly and be connected with vibrating motor, the support welding assembly is connected with suspension; Be equipped with the vibrating motor frame gusset plate for the protection of vibrating motor under the vibrating motor; Scraper component includes the scraper plate that is flexibly connected with the support welding assembly, be provided with the board support of scraping of two correspondences on the scraper plate, scraper plate is connected with corresponding support arm by scraping board support and electric pushrod, and flexible by electric pushrod, makes the scraper plate can be up and down; Scraper component also includes two vertical aluminum pipes that arrange, and aluminum pipe is fixed on the both sides of scraper plate, and laser pickoff is fixedly installed on aluminum pipe top; Aluminum pipe is fixed on the scraper plate by board support and the pole socket prepackage of scraping that cooperatively interacts; Rod assembly includes the first pull bar of being hinged with the vibrating plate assembly, the second pull bar that is hinged with frame and the spring catch that is used for being connected the first pull bar and the second pull bar, the first pull bar is flexibly connected the vibration scraper component by screw rod, and the second pull bar is flexibly connected by stay rod pin and frame; The first pull bar cooperates with the vibrating plate member hinges by oscillating bearing.
Above-mentioned walking mechanism comprises that the reducer that is arranged on the frame, the wheel hub adpting flange, the correspondence that are arranged on the reducer two ends are arranged on the servomotor that the outer tire of wheel hub adpting flange and central axis are connected with reducer, and the wheel hub adpting flange holds with tire by the output shaft end cap and is connected.
Above-mentioned connecting rod welding body is provided with first connecting rod pin, second connecting rod pin and third connecting rod pin, connecting rod welding body cooperates by first connecting rod pin and frame are hinged, connecting rod welding body is hinged by second connecting rod pin and electric cylinder, and hinged with the vibration scraper component by the third connecting rod pin.
Be provided with motor in the above-mentioned frame, and motor is equipped with the electric motor protecting plate outward, the frame rear portion is provided with castor, is equipped with the generating set base plate under the generating set, and central control box is fitted with the protection housing outward.
Compared with prior art, the utility model machine adopts full driven by power to substitute traditional hydraulic-driven, makes machine construction more succinctly light.Compared to a kind of complete power-actuated laser concrete leveling machine of common hydraulic pressure, weight has reduced more than 100 kilogram, can work at double steel bar net and floor, has enlarged the scope of application of machine.
Machine adopts AC servo actuation techniques and Laser Measuring control techniques.AC servo has the advantages such as anti-overload ability is strong, control is accurate, stabilization of speed, can realize stepless speed regulation; The laser TT﹠C system is by feedback regulation, and the absolute altitude of Real Time Monitoring terrace is guaranteed the stable control of concrete floor absolute altitude and the Ramming operation finished fast of machine.
The standard of fuselage control system adopts advanced horizontal sensing technology, can regulate in real time standard of fuselage, guarantees that the vibration scraper component is in correct operating attitude.
The driven by power machine operation that machine adopts vapour (bavin) fry dried food ingredients group of motors to provide.Machine adopts vibrating motor to provide the compacting terrace required exciting force.
The vibration scraper component adopts brand-new vibration scraper component suspension, makes all the time fitting with the concrete surface maintenance of nature of vibration scraper component.
The vibration scraper component adopts Welded to assemble, and mechanism is simply light.Fuselage framework adopts the stainless steel welding assembly to form, and is simple in structure, welding is reliable.
Whole electric power that the operation of fuselage dynamical system supply equipment is required.Adopt vapour (bavin) the fry dried food ingredients group of motors power supply of simple to operate, easy to maintenance and reliable operation.
Control system is the working platform of finishing work in every for the Artificial Control machine.System comprises: control panel and central control box.
The laser TT﹠C system is by feedback regulation, and the absolute altitude of Real Time Monitoring scraper plate guarantees that scraper plate remains on correct height, thereby guarantees absolute altitude and the planeness of terrace.The effect of vibration scraper component is to finish concrete compacting and leveling.The effect of scraper component is the instruction by laser controller, keeps the concrete surface absolute altitude correct.Scraper plate is connected with corresponding support arm by scraping board support and electric pushrod, and flexible by electric pushrod, makes the scraper plate can be up and down, strikes off concrete, control concrete surface absolute altitude and planeness.
The vibrating motor that arranges on the vibration scraper component, the dither of generation is with the closely knit and surperficial slurry of carrying of concrete vibrating.
Description of drawings
Fig. 1: the perspective view of the utility model embodiment;
Fig. 2: the perspective view of vibrating plate assembly;
The assembling decomposing schematic representation of Fig. 3: Fig. 2;
Fig. 4: the perspective view of scraper component;
The assembling decomposing schematic representation of Fig. 5: Fig. 4;
Fig. 6: the perspective view of rod assembly;
The assembling decomposing schematic representation of Fig. 7: Fig. 6;
Fig. 8: the perspective view of walking mechanism;
The assembling decomposing schematic representation of Fig. 9: Fig. 8;
Figure 10: the perspective view of frame;
The assembling decomposing schematic representation of Figure 11: Fig. 1;
Figure 12: the use view of the utility model embodiment;
Figure 13: the utility model embodiment signal transmission module schematic diagram;
Figure 14: the utility model embodiment control panel module diagram.
The specific embodiment
For technological means, functional character that the utility model is realized, reach purpose and effect is easy to understand, below in conjunction with accompanying drawing embodiment of the present utility model is described in further detail.
Fig. 1 is to Figure 11 shows that structural representation of the present utility model.Figure 12 is to Figure 14 shows that use view of the present utility model and module diagram.
Reference numeral wherein is:
Vibrating plate assembly A: snubber block A1, vibrating plate A2, support welding assembly snubber block backing plate A3, support welding assembly snubber block A4, vibrating plate connect U-shaped A5, jolting plate arm shaft seat A6, support welding assembly A7, vibrating motor installing rack A8, vibrating motor A9, vibrating motor frame gusset plate A10, vibrations frame arm upper bracket shaft-cup A11, screw rod A12, vibrations frame arm upper bracket axle A13, vibrations frame arm upper bracket axle sleeve A14, vibrations frame arm upper bracket axle copper sheathing A15;
Scraper component B: scraper plate B1, scrape board support B2, pole socket B3, aluminum pipe B4;
Rod assembly C: oscillating bearing C1, the first pull bar C2, spring catch C3, the second pull bar C4;
Walking mechanism D: tire D1, output shaft end cap hold D2, wheel hub adpting flange D3, reducer D4, servomotor D5;
A kind of complete power-actuated laser concrete leveling machine, wherein, comprise fuselage dynamical system, suspension, standard of fuselage control system, frame 4, walking mechanism D, control system, laser TT﹠C system and the vibration scraper component 20 that can regulate self left and right horizontal degree; The fuselage dynamical system comprises that promising laser concrete leveling machine provides the generating set 6 of electric power, suspension includes vibrations frame arm upper bracket shaft-cup A11, vibrations frame arm upper bracket axle A13, vibrations frame arm upper bracket axle sleeve A14, vibrations frame arm upper bracket axle copper sheathing A15 and jolting plate arm shaft seat A6, and this suspension can freely be rotated around the axle center of vibrations frame arm upper bracket axle A13, drive vibration scraper component 20 and freely rotate around vibrations frame arm upper bracket axle A13, make the vibration scraper component all the time nature with concrete surface maintenance applying.
Among the embodiment, the standard of fuselage control system includes the horizon sensor 2 that can experience fuselage front and back level and change, horizontal level horizon sensor controller and the electric cylinder 12 that can regulate the fuselage front and back.
Among the embodiment, control system includes can be controlled machine and finish the central control box 1 of instructions, control panel 5.
Among the embodiment, the laser TT﹠C system includes generating laser 19, laser pickoff 21, laser observing and controlling system data cable and laser controller.
Among the embodiment, vibration scraper component 20 includes vibrating plate assembly A, scraper component B, electric cylinder connecting rod 18 and can adjust the electric pushrod 16 of vibrating plate assembly A, scraper component B levelness.
Among the embodiment, walking mechanism D comprises that the reducer D4 that is arranged on the frame 4, the wheel hub adpting flange D3, the correspondence that are arranged on reducer D4 two ends are arranged on the servomotor D5 that the outer tire D1 of wheel hub adpting flange D3 and central axis are connected with reducer D4, and wheel hub adpting flange D3 holds D2 by the output shaft end cap and is connected with tire D1.
Among the embodiment, frame 4 is connected with vibration scraper component 20 by connecting rod welding body 15; Be hinged with rod assembly C between frame 4 and the vibrating plate assembly A, connecting rod welding body 15 1 ends and frame 4 are hinged, and the other end is hinged with vibration scraper component 20; Piston rod one end of connecting rod welding body 15 middle parts and electric cylinder 12 is hinged, and the other end of this electric cylinder 12 and frame 4 are hinged; Electric cylinder 12 is by the lifting of connecting rod welding body 15 control vibration scraper components 20.
Among the embodiment, vibrating plate assembly A includes vibrating plate A2, vibrating plate A2 connects U-shaped A5 by vibrating plate and is connected with support welding assembly A7, and support welding assembly A7 includes two support arms that be arranged in parallel, support welding assembly A7 and connecting rod welding body 15 are hinged, vibrating plate A2 is connected the snubber block A1 that is provided with between U-shaped the A5 for damping with vibrating plate, support welding assembly snubber block backing plate A3 and support welding assembly snubber block A4, upward increase A8 by vibrating motor is connected with vibrating motor A9 to support welding assembly A7, and support welding assembly A7 is connected with suspension; Be equipped with the vibrating motor frame gusset plate A10 for the protection of vibrating motor A9 under the vibrating motor A9; Scraper component B includes the scraper plate B1 that is flexibly connected with support welding assembly A7, what be provided with two correspondences on the scraper plate B1 scrapes board support B2, scraper plate B1 is connected with corresponding support arm by scraping board support B2 and electric pushrod 16, and flexible by electric pushrod 16 makes the scraper plate 16 can be up and down; Scraper component B also includes two vertical aluminum pipe B4 that arrange, and aluminum pipe B4 is fixed on the both sides of scraper plate B1, and laser pickoff 21 is fixedly installed on aluminum pipe B4 top; Aluminum pipe B4 is fixed on the scraper plate B1 by board support B2 and the pole socket prepackage B3 that scrapes that cooperatively interacts, rod assembly C includes the first pull bar C2 of being hinged with vibrating plate assembly A, the second pull bar C4 that is hinged with frame 4 and the spring catch C3 that is used for being connected the first pull bar C2 and the second pull bar C4, the first pull bar C2 is flexibly connected vibration scraper component 20, the second pull bar C4 by the upper screw rod A12 that installs of vibrating motor A9 and is flexibly connected by stay rod pin 9 and frame 4; The first pull bar C2 is by oscillating bearing C1 and hinged cooperation of vibrating plate assembly A; Walking mechanism D comprises that the reducer D4 that is arranged on the frame 4, the wheel hub adpting flange D3, the correspondence that are arranged on reducer D4 two ends are arranged on the servomotor D5 that the outer tire D1 of wheel hub adpting flange D3 and central axis are connected with reducer D4, and wheel hub adpting flange D3 holds D2 by the output shaft end cap and is connected with tire D1.
Among the embodiment, connecting rod welding body 15 is provided with first connecting rod pin 13, second connecting rod pin 14 and third connecting rod pin 17, connecting rod welding body 15 is by first connecting rod pin 13 and 4 hinged cooperations of frame, connecting rod welding body 15 is hinged by second connecting rod pin 14 and electric cylinder 12, and hinged with vibration scraper component 20 by third connecting rod pin 17.
Among the embodiment, be provided with motor in the frame 4, and motor is equipped with electric motor protecting plate 11 outward, frame 4 rear portions are provided with castor 7, and generating set is equipped with generating set base plate 86 times, the central control box 1 outer protection housing 3 that is fitted with.
Such as Fig. 1; Figure 11 and shown in Figure 12, a kind of complete power-actuated laser concrete leveling machine of the present utility model comprises: vibrating plate assembly A; scraper component B; rod assembly C; walking mechanism D; central control box 1; horizon sensor 2; protection housing 3; frame 4; control panel 5; generating set 6; castor 7; generating set base plate 8; stay rod pin 9; electric cylinder pin 10; electric motor protecting plate 11; electric cylinder 12; first connecting rod pin 13; second connecting rod pin 14; connecting rod welding body 15; electric pushrod 16; third connecting rod pin 17; electric cylinder connecting rod 18; generating laser 19; the main parts size such as vibration scraper component 20 and laser pickoff 21.
In the frame 4 control system is installed, control system comprises: control panel 5 and central control box 1.The central control box 1 outer protection housing 3 that is fitted with, frame 4 rear portions are equipped be used to the generating set 6 that power is provided.
Horizon sensor 2 is installed on the frame 4, is positioned at central control box 1 top.
Two walking mechanism D are arranged on both sides, frame 4 bottom, and servomotor D5 is equipped with electric motor protecting plate 11 outward, and frame 4 rear portions are provided with castor 7, and generating set is equipped with generating set base plate 86 times.
Connecting rod welding body 15 is provided with three pin-and-holes, and is provided with first connecting rod pin 13, second connecting rod pin 14 and third connecting rod pin 17.First connecting rod pin 13 and 4 hinged cooperations of frame, connecting rod welding body 15 is hinged by second connecting rod pin 14 and electric cylinder 12, and hinged with vibration scraper component 20 by third connecting rod pin 17.
As shown in Figures 2 and 3, vibrating plate assembly A comprises: snubber block A1, vibrating plate A2, support welding assembly snubber block backing plate A3, support welding assembly snubber block A4, vibrating plate connect the primary clusterings such as U-shaped A5, jolting plate arm shaft seat A6, support welding assembly A7, vibrating motor installing rack A8, vibrating motor A9, vibrating motor frame gusset plate A10, vibrations frame arm upper bracket shaft-cup A11, screw rod A12, vibrations frame arm upper bracket axle A13, vibrations frame arm upper bracket axle sleeve A14, vibrations frame arm upper bracket axle copper sheathing A15.Its rigging position sees Fig. 2 and Fig. 3 for details.
Be connected with the suspension that is formed by vibrations frame arm upper bracket shaft-cup A11, vibrations frame arm upper bracket axle A13, vibrations frame arm upper bracket axle sleeve A14, vibrations frame arm upper bracket axle copper sheathing A15 and jolting plate arm shaft seat A6 on the support welding assembly A7, can freely rotate around the axle center of vibrations frame arm upper bracket axle A13, drive vibration scraper component 20 and freely rotate around vibrations frame arm upper bracket axle A13.
The dither that vibrating motor A9 among Fig. 2 produces is for vibration scraper component 20 compacting terraces provide required exciting force.Its effect not only makes the concrete compacting, and cooperates and can again once check the terrace absolute altitude with vibrating plate.By this vibrating plate assembly A and scraper component B, can will strike off and vibrate two the road operation is disposable finishes, thereby guarantee high-precision planeness.
As shown in Figure 4 and Figure 5, scraper component B comprises: scraper plate B1, scrape board support B2, pole socket B3, aluminum pipe B4.What be provided with two correspondences on the scraper plate B1 scrapes board support B2, and each is scraped board support B2 and is connected connection with corresponding support welding assembly A7 with the electric cylinder connecting rod by electric pushrod 16; Aluminum pipe B4 by cooperatively interact scrape board support B2 and pole socket B3 is fixed on scraper plate B1 both sides.
As shown in Figure 6 and Figure 7, rod assembly C comprises: oscillating bearing C1, the first pull bar C2, spring catch C3 and the second pull bar C4.The first pull bar C2 one end is equipped with oscillating bearing C1, and the oscillating bearing C1 of the first pull bar C2 end is flexibly connected vibrating plate assembly A by screw rod A12; The second pull bar C4 one end connects oscillating bearing C1, and the oscillating bearing C1 of the second pull bar C4 end is flexibly connected by stay rod pin 9 and frame 4, is connected and fixed by spring catch C3 between the first pull bar C2 and the second pull bar C4.
Such as Fig. 8 and shown in Figure 9, walking mechanism D comprises: tire D1, output shaft end cap hold D2, wheel hub adpting flange D3, reducer D4 and servo servo drive system.Wherein servo drive system comprises: servomotor D5 and servo-driver.Reducer D4 is fixed on the frame 4, wheel hub adpting flange D3 is fixed on reducer D4 output shaft end, tire D1 is installed on the wheel hub adpting flange D3, and wheel hub adpting flange D3 holds D2 by the output shaft end cap and tire D1 is connected and fixed, and servomotor D5 central axis is connected with reducer D4.Each is driven two wheels respectively by a servomotor D5, but independent rotation can advance, retreat, turn to and gait of march by manual control equipment, but the gait of march step-less adjustment.
Shown in Figure 10 is the perspective view of frame 4.Shown frame 4 is formed by the stainless steel welding assembly, and is simple and light.
Signal transmission module schematic diagram as shown in figure 13.As shown in the figure, after machine starts, by the mode of intelligence transmission of " control panel-central control box-data processing-servomotor-tire ", the walking of control machine.Have manual mode and automatic mode, when machine during at automatic mode, by the mode of intelligence transmission of " horizon sensor-central control box-data processing-electric cylinder-adjusting vehicle frame attitude ", the horizontal attitude of control machine; By the mode of intelligence transmission of " plate height is scraped in generating laser-laser pickoff-central control box-data processing-electric pushrod-adjustment ", the height at control machine scraper plate B1 two ends.When manual mode, " plate height is scraped in control panel-central control box-data processing-electric cylinder/electric pushrod-adjusting vehicle frame attitude/adjustment " mode of intelligence transmission is regulated machine run.
Control panel module diagram shown in Figure 14.Control panel 5 of the present utility model is provided with: be used for control vibrating plate assembly A and scraper component B lifting connecting rod welding body 15 lifting modules, be used for control frame 4 levels transverse and longitudinal horizontal adjustment module, be used for control walking mechanism D advance or fallback block, horizon sensor module, be used for the control illuminating lamp lighting module, be used for control power the starting switch module, be used for the scraper plate control module of control scraper plate B1 height and be used for the vibrating motor module of control vibrating motor A9.By the coordinative role of each module on the control panel 5, freely control exercises and the function of machine.
As shown in figure 12, the generating laser 19 laser beam rotation of launching forms a laser controlling face.The terrace absolute altitude is directed on the leveling head of laser leveling machine.The laser signal that the automatic control system of laser leveling machine will be sensed according to the laser pickoff 21 on the leveling head, the automatic benchmarking is high, the gradient is adjusted in real time.Because generating laser 19 maintains static after setting, thereby the construction that guarantees Ground does not produce error.
Be provided with horizon sensor 2 in frame 4, when laser leveling machine is advanced on irregular road surface, horizon sensor 2 is sensed standard of fuselage and is changed, signal is transported in the central control box 1, after central control box 1 calculation process, send instruction, central control box 1 is controlled the flexible of electric cylinder 12, adjust frame 4 in the level of Y-direction, make the attitude of machine automatic adjusting machine body in the process of advancing.
Machine is in work progress, and during the fuselage run-off the straight, vibrating plate A2 is subjected to the concrete surface buoyancy, and A13 freely rotates around vibrations frame arm upper bracket axle, makes vibrating plate A2 on horizontal plane, improves the leveling precision.
Vibrating plate assembly A is fixed on the frame 4 by rod assembly C and connecting rod welding body 15, by stretching of electric cylinder 12, and can be with respect to fuselage sections at vertical direction knee-action.Electric pushrod 16 can be regulated the height at scraper plate B1 two ends.When machine was in running order, vibrating plate A2 was fitted on the concrete surface.When machine is in off working state, machine is adjusted to manual control, and the user can determine the height at vibrating plate A2 and scraper plate B1 two ends by the button on the control panel, makes vibrating plate A2 and scraper plate B1 break away from concrete surface.
The utility model is to determine datum grade by fixing generating laser 19, operating principle by " plate height is scraped in generating laser-laser pickoff-central control box-data processing-electric pushrod-adjustment ", regulate the height at scraper plate B1 two ends, finish horizontal plane and the domatic high-precision control of two-way road.Two laser pickoffs 21 are responsible for measuring respectively the height at scraper plate B1 two ends, laser pickoff 21 is transported to central control box 1 with signal, after central control box 1 carries out calculation process, send instruction, control electric pushrod 16 is flexible, adjust scraper plate B1 to suitable height, thereby realize horizontal plane and the domatic high-precision control of two-way road.
Machine power of the present utility model drives and adopts advanced all-electric drive system.The electric power that vapour (bavin) fry dried food ingredients group of motors 6 is sent, the parts such as servomotor D5, the vibrating motor A9 of process electrical distribution system driven machine, electric cylinder 12, electric pushrod 16.Machine adopts the new type power Driving Scheme to improve, make machine weight that 290Kg only be arranged, compared to a kind of complete power-actuated laser concrete leveling machine of common hydraulic pressure, weight reduces more than 100 kilogram, can work at double steel bar net and floor, enlarge the scope of application of machine.
The utility model combines Computer Control Technology, Laser Measuring control techniques, Servo Drive Technology's, electronic surveying and sensor technology; automaticity is high; flatness error and the absolute altitude error of guaranteeing concrete floor are within the very low range; simplified working procedure; efficient is high, has significantly reduced the cost of construction.
Most preferred embodiment of the present utility model is illustrated, and various variations or the remodeling made by those of ordinary skills can not break away from scope of the present utility model.
Claims (10)
1. complete power-actuated laser concrete leveling machine is characterized in that: the vibration scraper component (20) that comprises fuselage dynamical system, suspension, standard of fuselage control system, frame (4), walking mechanism (D), control system, laser TT﹠C system and can regulate self left and right horizontal degree; Described fuselage dynamical system comprises that promising laser concrete leveling machine provides the generating set (6) of electric power, and described suspension includes vibrations frame arm upper bracket shaft-cup (A11), vibrations frame arm upper bracket axle (A13), vibrations frame arm upper bracket axle sleeve (A14), vibrations frame arm upper bracket axle copper sheathing (A15) and jolting plate arm shaft seat (A6).
2. a kind of complete power-actuated laser concrete leveling machine according to claim 1 is characterized in that: described standard of fuselage control system includes can experience level changes before and after the fuselage horizon sensor (2), can regulate horizontal level horizon sensor controller and electric cylinder (12) before and after the fuselage.
3. a kind of complete power-actuated laser concrete leveling machine according to claim 2 is characterized in that: described control system includes can be controlled machine and finish the central control box of instructions (1), control panel (5).
4. a kind of complete power-actuated laser concrete leveling machine according to claim 3, it is characterized in that: described laser TT﹠C system includes generating laser (19), laser pickoff (21), laser observing and controlling system data cable and laser controller.
5. a kind of complete power-actuated laser concrete leveling machine according to claim 4, it is characterized in that: described vibration scraper component (20) includes vibrating plate assembly (A), scraper component (B), electric cylinder connecting rod (18) and can adjust the electric pushrod (16) of vibrating plate assembly (A), scraper component (B) levelness.
6. a kind of complete power-actuated laser concrete leveling machine according to claim 5, it is characterized in that: described walking mechanism (D) comprises the reducer (D4) that is arranged on the frame (4), be arranged on the wheel hub adpting flange (D3) at reducer (D4) two ends, correspondence is arranged on the outer tire (D1) of wheel hub adpting flange (D3), and the servomotor (D5) that is connected with reducer (D4) of central axis, described wheel hub adpting flange (D3) holds (D2) by the output shaft end cap and is connected with tire (D1).
7. a kind of complete power-actuated laser concrete leveling machine according to claim 6 is characterized in that: described frame (4) by connecting rod welding body (15) with vibrate scraper component (20) and be connected; Be hinged with rod assembly (C) between frame (4) and the vibrating plate assembly (A), described connecting rod welding body (15) one ends and frame (4) are hinged, and the other end is hinged with vibration scraper component (20); Described connecting rod welding body (15) middle part is hinged with piston rod one end of electric cylinder (12), and the other end of this electric cylinder (12) and frame (4) are hinged; Described electric cylinder (12) is by the lifting of connecting rod welding body (15) control vibration scraper component (20).
8. a kind of complete power-actuated laser concrete leveling machine according to claim 7, it is characterized in that: described vibrating plate assembly (A) includes vibrating plate (A2), described vibrating plate (A2) connects U-shaped (A5) by vibrating plate and is connected with support welding assembly (A7), and support welding assembly (A7) includes two support arms that be arranged in parallel, described support welding assembly (A7) is hinged with connecting rod welding body (15), described vibrating plate (A2) is connected the snubber block (A1) that is provided with between U-shaped (A5) for damping with vibrating plate, support welding assembly snubber block backing plate (A3) and support welding assembly snubber block (A4), upward increase (A8) by vibrating motor is connected with vibrating motor (A9) to described support welding assembly (A7), and described support welding assembly (A7) is connected with suspension; Be equipped with the vibrating motor frame gusset plate (A10) for the protection of vibrating motor (A9) under the described vibrating motor (A9); Described scraper component (B) includes the scraper plate (B1) that is flexibly connected with support welding assembly (A7), what be provided with two correspondences on the described scraper plate (B1) scrapes board support (B2), scraper plate (B1) is connected with corresponding support arm by scraping board support (B2) and electric pushrod (16), and by stretching of electric pushrod (16), make scraper plate (B1) have up and down function; Described scraper component (B) also includes two vertical aluminum pipes (B4) that arrange, and described aluminum pipe (B4) is fixed on the both sides of scraper plate (B1), and described laser pickoff (21) is fixedly installed on aluminum pipe (B4) top; Described aluminum pipe (B4) is fixed on the scraper plate (B1) by board support (B2) and the pole socket prepackage (B3) of scraping that cooperatively interacts, described rod assembly (C) includes the first pull bar (C2) that is hinged with vibrating plate assembly (A), the second pull bar (C4) that is hinged with frame (4) and the spring catch (C3) that is used for being connected the first pull bar (C2) and the second pull bar (C4), described the first pull bar (C2) is flexibly connected vibration scraper component (20) by the upper screw rod (A12) of installing of vibrating motor (A9), and described the second pull bar (C4) is flexibly connected by stay rod pin (9) and frame (4); Described the first pull bar (C2) is by oscillating bearing (C1) and hinged cooperation of vibrating plate assembly (A); Described walking mechanism (D) comprises that the reducer (D4) that is arranged on the frame (4), the wheel hub adpting flange (D3), the correspondence that are arranged on reducer (D4) two ends are arranged on the servomotor (D5) that the outer tire (D1) of wheel hub adpting flange (D3) and central axis are connected with reducer (D4), and described wheel hub adpting flange (D3) holds (D2) by the output shaft end cap and is connected with tire (D1).
9. a kind of complete power-actuated laser concrete leveling machine according to claim 8, it is characterized in that: described connecting rod welding body (15) is provided with first connecting rod pin (13), second connecting rod pin (14) and third connecting rod pin (17), connecting rod welding body (15) is by first connecting rod pin (13) and hinged cooperation of frame (4), connecting rod welding body (15) is hinged by second connecting rod pin (14) and electric cylinder (12), and hinged with vibration scraper component (20) by third connecting rod pin (17).
10. a kind of complete power-actuated laser concrete leveling machine according to claim 9; it is characterized in that: described frame is provided with motor in (4); and motor is equipped with electric motor protecting plate (11) outward; described frame (4) rear portion is provided with castor (7); be equipped with generating set base plate (8) under the described generating set (6), the outer protection housing (3) that is fitted with of described central control box (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220441921 CN202745349U (en) | 2012-09-03 | 2012-09-03 | All power-actuated concrete laser flattening machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220441921 CN202745349U (en) | 2012-09-03 | 2012-09-03 | All power-actuated concrete laser flattening machine |
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| Publication Number | Publication Date |
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| CN202745349U true CN202745349U (en) | 2013-02-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201220441921 Expired - Fee Related CN202745349U (en) | 2012-09-03 | 2012-09-03 | All power-actuated concrete laser flattening machine |
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| CN (1) | CN202745349U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102797214A (en) * | 2012-09-03 | 2012-11-28 | 张晓军 | All-electric driven concrete laser leveler |
| CN104894949A (en) * | 2015-06-11 | 2015-09-09 | 山东万世机械科技有限公司 | Automatic levelling work head for laser levelling machine |
| CN105040963A (en) * | 2015-07-24 | 2015-11-11 | 陈建军 | Leveling head |
| CN106049842A (en) * | 2016-07-23 | 2016-10-26 | 山东万世机械科技有限公司 | Pervious area smoothing machine |
| CN110924686A (en) * | 2019-12-19 | 2020-03-27 | 广东博智林机器人有限公司 | Floating robot |
| CN111424559A (en) * | 2020-04-29 | 2020-07-17 | 张婷婷 | Concrete leveling frame |
-
2012
- 2012-09-03 CN CN 201220441921 patent/CN202745349U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102797214A (en) * | 2012-09-03 | 2012-11-28 | 张晓军 | All-electric driven concrete laser leveler |
| CN104894949A (en) * | 2015-06-11 | 2015-09-09 | 山东万世机械科技有限公司 | Automatic levelling work head for laser levelling machine |
| CN106192693A (en) * | 2015-06-11 | 2016-12-07 | 山东万世机械科技有限公司 | Laser leveling machine leveling work head |
| CN104894949B (en) * | 2015-06-11 | 2017-01-18 | 山东万世机械科技有限公司 | Automatic levelling work head for laser levelling machine |
| CN105040963A (en) * | 2015-07-24 | 2015-11-11 | 陈建军 | Leveling head |
| CN106049842A (en) * | 2016-07-23 | 2016-10-26 | 山东万世机械科技有限公司 | Pervious area smoothing machine |
| CN106049842B (en) * | 2016-07-23 | 2018-08-28 | 山东万世机械科技有限公司 | Pervious surface planisher |
| CN110924686A (en) * | 2019-12-19 | 2020-03-27 | 广东博智林机器人有限公司 | Floating robot |
| CN111424559A (en) * | 2020-04-29 | 2020-07-17 | 张婷婷 | Concrete leveling frame |
| CN111424559B (en) * | 2020-04-29 | 2021-06-29 | 江西省建安混凝土有限公司 | Concrete leveling frame |
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