CN202744600U - Large multi-functional roll quenching machine - Google Patents
Large multi-functional roll quenching machine Download PDFInfo
- Publication number
- CN202744600U CN202744600U CN2012203924173U CN201220392417U CN202744600U CN 202744600 U CN202744600 U CN 202744600U CN 2012203924173 U CN2012203924173 U CN 2012203924173U CN 201220392417 U CN201220392417 U CN 201220392417U CN 202744600 U CN202744600 U CN 202744600U
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- quenching
- intermediate frequency
- transformer
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- 238000010791 quenching Methods 0.000 title claims abstract description 67
- 230000000171 quenching effect Effects 0.000 title claims abstract description 66
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 230000009977 dual effect Effects 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 11
- 238000005516 engineering process Methods 0.000 description 5
- 230000006698 induction Effects 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The utility model relates to a large multi-functional roll quenching machine which comprises a frame, a quenching well, an upper slide rail, a lower slide rail, an upper sensor and a lower sensor, wherein the quenching well is arranged at the lower end of the frame, the upper slide rail is arranged on the frame, the lower slide rail is arranged on the quenching well, and the upper sensor and the lower sensor are arranged at the bottom end of the upper rail; the upper slide rail and the lower slide rail are respectively sheathed with an upper movable beam and a lower movable beam, the upper sensor and the lower sensor are respectively provided with a power frequency connecting plate and an intermediate frequency connecting plate, the power frequency connecting plate and the intermediate frequency connecting plate are respectively provided with a power frequency transformer and an intermediate frequency transformer which are respectively connected with the power frequency connecting plate and the intermediate frequency connecting plate through bolts, and a transformer moving device is respectively arranged at the bottom of each of the power frequency transformer and the intermediate frequency transformer. The large multi-functional roll quenching machine has the advantages that simplex frequency quenching, duplex frequency quenching, single intermediate frequency quenching, dual intermediate frequency quenching, dual frequency quenching and other quenching processes can be realized on one machine, and the functions of multiple machines are achieved on one machine, thereby greatly reducing the investment cost.
Description
Technical field
The utility model relates to a kind of large-sized multifunction roller quenching lathe.
Technical background
Carry out induction hardened equipment for cold roll both at home and abroad at present, according to the difference of supply frequency, mainly can be divided into: power frequency heat hardening lathe, double-frequency quenching machine tool and intermediate-frequency quenching machine tool; According to the number of heat induced coil and the supply frequency of loading, can be combined as the kinds of processes type, generally can be divided into single power frequency heat hardening, frequently quenching of duplex, single medium frequency quenching, duplex mid-frequency quenching, double frequency quenching.Compare analysis by the induction quenching technology to domestic and international a plurality of roll producer, find the cold roll that requires for different size, unlike material, different technologies, various processing methodes cut both ways, and certain scope of application is arranged.Present roll Induction Hardening Machine, no matter power frequency heat hardening lathe, double-frequency quenching machine tool and intermediate-frequency quenching machine tool, certain limitation is arranged, can't satisfy at same equipment the multiple quenching process such as single power frequency heat hardening, frequently quenching of duplex, single medium frequency quenching, duplex mid-frequency quenching, double frequency quenching.For above-mentioned different demands, some producer has been equipped with dissimilar quenching machines and has produced the different products that require.
The utility model content
Technical problem to be solved in the utility model provides a kind of multiple quenching process such as single power frequency heat hardening, frequently quenching of duplex, single medium frequency quenching, duplex mid-frequency quenching, double frequency quenching that can collect and is large-sized multifunction roller quenching lathe all over the body.
The utility model adopts following technical scheme:
It comprises frame the utility model, be arranged on the quenching well of frame lower end, be arranged on the upper slide rail on the frame, be arranged on quench aboveground glidepath and the upper inductor block and the lower inductor block that are arranged on the slide rail bottom, be respectively installed with walking beam and lower walking beam on described upper slide rail and the glidepath, be provided with power frequency web plate and the intermediate frequency web plate that is bolted with upper inductor block and lower inductor block on upper inductor block and the lower inductor block, be respectively arranged with Industrial Frequency Transformer and the intermediate frequency transformer that is bolted with power frequency web plate and intermediate frequency web plate on power frequency web plate and the intermediate frequency web plate, Industrial Frequency Transformer and intermediate frequency transformer bottom are provided with the transformer running gear.
The leading screw that transformer running gear described in the utility model is connected by shaft coupling by motor, with motor, the feed screw nut that is threaded connection with leading screw and the travelling car that is arranged on the feed screw nut consist of.
The beneficial effects of the utility model are:
The utility model is arranged on Industrial Frequency Transformer and intermediate frequency transformer on same the quenching machine, realize load coil that different quenching technologys are required and the multiple combination of power frequency supply and intermediate frequency power supply, can realize at same lathe the multiple quenching process such as single power frequency heat hardening, frequently quenching of duplex, single medium frequency quenching, duplex mid-frequency quenching, double frequency quenching.Satisfied plurality of specifications, the cold roll Production requirement that various material, multiple technologies require.The design of the utility model transformer running gear makes the frock of transformer convenient, has improved working (machining) efficiency, and it is simple and practical, and successful has been realized the function that multiple devices were had with an equipment, and cost of investment is reduced greatly.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is the utility model Industrial Frequency Transformer and intermediate frequency transformer plan structure synoptic diagram;
Fig. 3 is the utility model Industrial Frequency Transformer running gear structural representation;
Fig. 4 is the utility model Industrial Frequency Transformer and intermediate frequency transformer plan structure synoptic diagram when working in single power frequency heat hardening mode;
Fig. 5 is the utility model Industrial Frequency Transformer and intermediate frequency transformer plan structure synoptic diagram when working in single medium frequency quenching mode;
Fig. 6 is the utility model Industrial Frequency Transformer and intermediate frequency transformer plan structure synoptic diagram when working in frequently quenching mode of duplex;
Fig. 7 is the utility model Industrial Frequency Transformer and intermediate frequency transformer plan structure synoptic diagram when working in the duplex mid-frequency quenching mode;
Fig. 8 is the utility model Industrial Frequency Transformer and intermediate frequency transformer plan structure synoptic diagram when working in double frequency quenching mode;
As shown in drawings: inductor block on walking beam on slide rail, 4 glidepaths, 5 on 1 frame, the 2 quenching wells, 3, the 6 times walking beams, 7,8 times inductor blocks, 9 power frequency web plates, 10 intermediate frequency web plates, 11 Industrial Frequency Transformers, 12 intermediate frequency transformers, 13 motors, 14 leading screws, 15 feed screw nuts, 16 travelling cars, 17 workpiece.
Embodiment
Such as accompanying drawing 1,2 are depicted as a specific embodiment of the present utility model, it comprises that it comprises frame 1 the utility model, be arranged on the quenching well 2 of frame lower end, be arranged on the upper slide rail 3 on the frame 1, be arranged on glidepath 4 and the upper inductor block 7 and lower inductor block 8 that are arranged on the slide rail bottom on the quenching well 2, be respectively installed with walking beam 5 and lower walking beam 6 on described upper slide rail 3 and the glidepath 4, be provided with the power frequency web plate 9 and the intermediate frequency web plate 10 that are bolted with upper inductor block 7 and lower inductor block 8 on upper inductor block 7 and the lower inductor block 8, be respectively arranged with the Industrial Frequency Transformer 11 and the intermediate frequency transformer 12 that are bolted with power frequency web plate 9 and intermediate frequency web plate 10 on power frequency web plate 9 and the intermediate frequency web plate 10, Industrial Frequency Transformer 11 and intermediate frequency transformer 12 bottoms are provided with the transformer running gear.
Be a specific embodiment of the utility model Industrial Frequency Transformer running gear as shown in Figure 3, the leading screw 14 that the transformer running gear is connected by shaft coupling by motor 13, with motor 13, the feed screw nut 15 that is threaded connection with leading screw 14 and the travelling car 16 that is arranged on the feed screw nut consist of.By the transformer running gear, according to the needs of different process type, two induction hardening transformers are adjusted to different positions, by the different technology type of the incompatible realization of different set of locations.
The utility model transformer running gear can also adopt the forms such as slide rail, rack-and-pinion.Be provided with adjustment mechanism under the utility model on the walking beam, can make the workpiece that is installed more reliable.
Industrial Frequency Transformer and intermediate frequency transformer plan structure synoptic diagram when working in single power frequency heat hardening mode for the utility model as shown in Figure 4.When required processing mode is single power frequency heat hardening mode, drive leading screw 14 rotations by motor 13, leading screw 14 drives feed screw nut 15 and travelling car 16 traveling priorities, the movement of travelling car 16 can realize the movement of Industrial Frequency Transformer 11, the Industrial Frequency Transformer 11 that power frequency web plate 9 is housed is moved to the frock position, by bolt power frequency web plate 9 is connected the assembling that can realize finishing Industrial Frequency Transformer 11 with upper inductor block 7.Single power frequency heat hardening mode need not intermediate frequency transformer, therefore need not the mobile intermediate frequency transformer.
Industrial Frequency Transformer and intermediate frequency transformer plan structure synoptic diagram when working in single medium frequency quenching mode for the utility model as shown in Figure 5.When required processing mode is single medium frequency quenching mode, drive leading screw 14 rotations by motor 13, leading screw 14 drives feed screw nut 15 and travelling car 16 traveling priorities, the movement of travelling car 16 can realize the movement of intermediate frequency transformer 10, the intermediate frequency transformer 12 that intermediate frequency web plate 10 is housed is moved to the frock position, by bolt intermediate frequency web plate 10 is connected the assembling that can realize finishing intermediate frequency transformer 12 with upper inductor block 7.Single medium frequency quenching mode need not Industrial Frequency Transformer, therefore need not mobile Industrial Frequency Transformer.
Industrial Frequency Transformer and intermediate frequency transformer plan structure synoptic diagram when working in frequently quenching mode of duplex for the utility model as shown in Figure 6.When required processing mode frequently quenches mode for duplex, drive leading screw 14 rotations by motor 13, leading screw 14 drives feed screw nut 15 and travelling car 16 traveling priorities, the movement of travelling car 16 can realize the movement of Industrial Frequency Transformer 11, the Industrial Frequency Transformer 11 that power frequency web plate 9 is housed is moved to the frock position, by bolt power frequency web plate 9 is connected the assembling that can realize finishing Industrial Frequency Transformer 11 with upper inductor block 7 simultaneously with lower inductor block 8.Frequently quenching of duplex mode need not intermediate frequency transformer, therefore need not the mobile intermediate frequency transformer.
Industrial Frequency Transformer and intermediate frequency transformer plan structure synoptic diagram when working in the duplex mid-frequency quenching mode for the utility model as shown in Figure 7.When required processing mode is the duplex mid-frequency quenching mode, drive leading screw 14 rotations by motor 13, leading screw 14 drives feed screw nut 15 and travelling car 16 traveling priorities, the movement of travelling car 16 can realize the movement of intermediate frequency transformer 10, the intermediate frequency transformer 12 that intermediate frequency web plate 10 is housed is moved to the frock position, by bolt intermediate frequency web plate 10 is connected the assembling that can realize finishing intermediate frequency transformer 12 with upper inductor block 7 simultaneously with lower inductor block 8.The duplex mid-frequency quenching mode need not Industrial Frequency Transformer, therefore need not mobile Industrial Frequency Transformer.
Industrial Frequency Transformer and intermediate frequency transformer plan structure synoptic diagram when working in double frequency quenching mode for the utility model as shown in Figure 8.When required processing mode is double frequency quenching mode, drive leading screw 14 rotations by motor 13, leading screw 14 drives feed screw nut 15 and travelling car 16 traveling priorities, the movement of travelling car 16 can realize the movement of intermediate frequency transformer 10, the intermediate frequency transformer 12 that intermediate frequency web plate 10 is housed is moved to the frock position, by bolt intermediate frequency web plate 10 is connected the assembling that can realize finishing intermediate frequency transformer 12 with upper inductor block 7.Repeat same steps as and finish the movement of Industrial Frequency Transformer, the Industrial Frequency Transformer 11 that power frequency web plate 9 is housed is moved to the frock position, by bolt power frequency web plate 9 is connected with lower inductor block 8, can finish the assembling of Industrial Frequency Transformer 11 and intermediate frequency transformer 12.
After assembling is finished, can be according to different quenching modes to workpiece 17 processing of quenching.
Claims (2)
1. large-sized multifunction roller quenching lathe, it is characterized in that it comprises frame (1), be arranged on the quenching well (2) of frame lower end, be arranged on the upper slide rail (3) on the frame (1), the upper inductor block (7) that is arranged on the glidepath (4) on the quenching well (2) and is arranged on the slide rail bottom and lower inductor block (8), be respectively installed with walking beam (5) and lower walking beam (6) on described upper slide rail (3) and the glidepath (4), be provided with power frequency web plate (9) and the intermediate frequency web plate (10) that is bolted with upper inductor block (7) and lower inductor block (8) on upper inductor block (7) and the lower inductor block (8), be respectively arranged with the Industrial Frequency Transformer (11) and the intermediate frequency transformer (12) that are bolted with power frequency web plate (9) and intermediate frequency web plate (10) on power frequency web plate (9) and the intermediate frequency web plate (10), Industrial Frequency Transformer (11) and intermediate frequency transformer (12) bottom are provided with the transformer running gear.
2. according to right 1 described a kind of large-sized multifunction roller quenching lathe, the feed screw nut (15) that it is characterized in that leading screw (14) that described transformer running gear is connected by shaft coupling by motor (13), with motor (13), is threaded connection with leading screw (14) and be arranged on travelling car (16) formation on the feed screw nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012203924173U CN202744600U (en) | 2012-08-09 | 2012-08-09 | Large multi-functional roll quenching machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012203924173U CN202744600U (en) | 2012-08-09 | 2012-08-09 | Large multi-functional roll quenching machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202744600U true CN202744600U (en) | 2013-02-20 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012203924173U Expired - Fee Related CN202744600U (en) | 2012-08-09 | 2012-08-09 | Large multi-functional roll quenching machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202744600U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104032103A (en) * | 2014-05-12 | 2014-09-10 | 宜兴市永昌轧辊有限公司 | Heat treatment method for superdeep-hardening-layer cold roll and quenching equipment employed during heat treatment |
| CN110923408A (en) * | 2019-11-15 | 2020-03-27 | 河南中原特钢装备制造有限公司 | Surface heat treatment process for small-size roller |
-
2012
- 2012-08-09 CN CN2012203924173U patent/CN202744600U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104032103A (en) * | 2014-05-12 | 2014-09-10 | 宜兴市永昌轧辊有限公司 | Heat treatment method for superdeep-hardening-layer cold roll and quenching equipment employed during heat treatment |
| CN110923408A (en) * | 2019-11-15 | 2020-03-27 | 河南中原特钢装备制造有限公司 | Surface heat treatment process for small-size roller |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160510 Address after: 054400, Chengxi Industrial Zone, Nanhe County, Xingtai City, Hebei Province, 4 kilometers south of Xing Road (North Dou Village South) Patentee after: XINGTAI XINGYE MACHINERY EQUIPMENT CO., LTD. Address before: 054025 metallurgical road maternal and child health care hospital, Hebei, Xingtai Patentee before: Geng Zhenyu |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130220 Termination date: 20170809 |
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| CF01 | Termination of patent right due to non-payment of annual fee |