CN202742015U - Belt changing device for rubber belt conveyor - Google Patents
Belt changing device for rubber belt conveyor Download PDFInfo
- Publication number
- CN202742015U CN202742015U CN 201220377737 CN201220377737U CN202742015U CN 202742015 U CN202742015 U CN 202742015U CN 201220377737 CN201220377737 CN 201220377737 CN 201220377737 U CN201220377737 U CN 201220377737U CN 202742015 U CN202742015 U CN 202742015U
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- CN
- China
- Prior art keywords
- steel wire
- wire rope
- rubber conveyer
- motorized pulleys
- adhesive tape
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Abstract
The utility model relates to an auxiliary device of a rubber belt conveyor and particularly relates to a belt changing device for HD 40, HD75, WHD 40 and WHD 75 type rubber belt conveyors. The belt changing device comprises an electric roller and a electric roller bracket, a spiral guide rope groove is arranged on the surface of the electric roller, baffle boards are arranged at two ends of the electric roller, a steel wire rope is wound around the surface of the electric roller, and an outer end of the steel wire rope is connected with a rubber belt fixture. An electromotor, an electromagnetic brake and a gear reducer are all placed in the closed electric roller to form a built-in type belt changing device for the rubber belt conveyor; and the electromotor and the electromagnetic brake are placed on the outside of the electric roller, and the gear reducer is placed in the closed electric roller to form an external type belt changing device for the rubber belt conveyor. During using, one end of the steel wire rope is connected with a clamp plate fixed by a rubber belt, and the other end of the steel wire rope is connected with a steel wire platen which is fixed on the roller. The baffle boards baffles the wound steel wire rope to prevent the steel wire rope from scattering, the spiral guide rope groove is designed on the surface of a cylindrical roller body of the roller so that the winding of the steel wire rope is regular and order, and the belt changing device is reasonable in structure, safe and labor-saving.
Description
Technical field
The present invention relates to a kind of rubber conveyer auxiliary equipment, i.e. rubber conveyer tape swapping device (trade name: HD40, HD75, WHD40, WHD75 type rubber conveyer tape swapping device).
Background technology
In the prior art, rubber conveyer belongs to infrastructural industry for the national economy, in recent years fast development, and application is broad.Rubber conveyer is in installation and use procedure, and the replacing after the installation of new adhesive tape, the adhesive tape wearing and tearing needs rapidly and efficiently with safe and reliable.The installation of adhesive tape and replacing, the past, with manpower or the drag and drop of manpower winch, not only there was unsafe factor in this traditional operation method often, and efficient is extremely low, operation labour intensity is large, needs the multi-person synergy operation, and safety coefficient is low.
Summary of the invention
The objective of the invention is to provide for above-mentioned deficiency a kind of rubber conveyer tape swapping device of rational in infrastructure, safety labor-saving.
Technical solution of the present invention is: rubber conveyer tape swapping device comprises motorized pulleys, motorized pulleys support, and there is spiral conductor rope groove on the motorized pulleys surface, and there is baffle plate at the motorized pulleys two ends, and the surface is wound with steel wire rope, and the steel wire rope outer end is connected with the adhesive tape anchor clamps.Motor, electromagnetic brake and decelerator all place and consist of built-in rubber conveyer tape swapping device in the airtight motorized pulleys; And motor and electromagnetic brake be in the motorized pulleys outside, and decelerator places and consists of external rubber conveyer tape swapping device in the airtight motorized pulleys.Clamping plate during use that steel wire rope one end and adhesive tape is fixing are connected, and the other end is connected with steel wire pressing plate on being fixed on cylinder.Baffle plate blocks the steel wire rope of winding, prevents that steel wire rope is at random, is designed with spiral conductor rope groove on the cylinder cylindrical tube surface, thereby makes the winding of steel wire rope regular.
Electric energy is to convert mechanical energy to by motor, and mechanical energy is slowed down by secondary planet again, and energy directly is passed on the cylinder cylindrical tube by gear ring, and transferring structure is succinct, and efficient is high.Steel wire rope and cylinder cylindrical tube are solidified as a whole, the cylindrical shell rotation, and steel wire rope is wound on the cylindrical tube or in an orderly manner in an orderly manner and discharges from cylindrical shell along the metallic channel that designs.The tape swapping device integrates electromechanics, adopts planetary gear speed reducing mechanism, carries anchor clamps and electromagnetic braking control secretly, and semi-automatic operation realizes safety, installs and the process of changing adhesive tape efficiently.
Advantage of the present invention is: 1, this tape swapping device adopts the design concept of electromechanical integration, its drive part is monoblock type, adopt Planetary Gear Transmission to add the reducing gear of cycloidal-pin wheel transmission, motor, electromagnetic brake and decelerator all place in the airtight cylindrical tube, compact integral structure, decelerator is fully lubricated.Decelerator adopts the secondary planet transmission, and resultant gear ratio is large, guarantees the safe low-speed running of cylinder.Motor and electromagnetic brake adopt insulating materials to make, and have overload protection function, can guarantee that adhesive tape is installed and Renewal process is safe and reliable; 2, on the spot control and remote control dual mode are adopted in the control of this tape swapping device, in 0-120 rice scope, effectively remote control start, just/reverse, stop, operating process is convenient and swift; 3, this tape swapping device can be contained on the frame of rubber conveyer, also can be contained on the basis of long-range belt below and vertical tension bend pulley support place, perhaps looks other installation forms of taking easy to use; 4, this tape swapping device adhesive tape clamp structure is reasonable, guarantees quick, firm and reliable with being connected of adhesive tape; Carrier tape traction adhesive when 5, this tape swapping device is used for the rubber conveyer project installation and changes adhesive tape reduces labor intensity, and increases work efficiency and work quality.6, this tape swapping device more can demonstrate its superiority for installation and the replacing of pipe type conveyer adhesive tape, can make to change time shorten more than ten times.Take the high speed shaft braking when 7, braking, braking moment is little, compact conformation, economical rationality.
Below in conjunction with accompanying drawing embodiments of the present invention are described in further detail.
Description of drawings
Fig. 1 is structure diagram of the present invention.
Fig. 2 is the right TV structure sketch of Fig. 1.
Fig. 3 is transmission schematic diagram of the present invention.
Fig. 4 is Application Example 1 schematic diagram of the present invention.
Fig. 5 is Application Example 2 schematic diagrames of the present invention.
Fig. 6 is Application Example 3 schematic diagrames of the present invention.
Fig. 7 is adhesive tape clamp structure schematic diagram of the present invention.
Fig. 8 is Fig. 7 schematic top plan view.
The specific embodiment
Referring to Fig. 1,2, rubber conveyer tape swapping device comprises motorized pulleys 1, rolling stand 2, and there is conductor rope groove 4 on motorized pulleys 1 surface, and there is baffle plate 3 at motorized pulleys 1 two ends, are wound with steel wire rope, and the steel wire rope outer end is connected with adhesive tape clamping plate anchor clamps 11.Steel wire rope is connected reliably with cylindrical shell, guarantees that steel wire rope is securely fixed on the motorized pulleys 1.
Referring to Fig. 3, motor 5, electromagnetic brake 6 and decelerator 7 all place in the airtight motorized pulleys 1, consist of built-in rubber conveyer tape swapping device; Left axle A, motor 5, pin wheel housing B, planet carrier C and right axle D are designed to a rigid attachment body.
Steel wire rope and motorized pulleys 1 are solidified as a whole, motorized pulleys 1 rotation, and steel wire rope is wrapped on motorized pulleys 1 cylindrical tube in an orderly manner along the conductor rope groove 4 that designs.Motor is rotated in the forward carrier tape traction adhesive, and motor reverse rotation discharges steel wire rope, so that the connecting of rope and adhesive tape.
The design concept of decelerator 7 is ingenious, and is rational in infrastructure, compact.Adopt the two-stage Gear Planet Transmission, chopped-off head is cycloid pinwheel planetary gear transmission system, and gearratio is large, and final stage is the involute planet gear transmission, and bearing capacity is strong.Two kinds of drive mechanism combinations rationally realize that resultant gear ratio reaches more than 250.The structural design of the eccentric bushing in the decelerator 7 cycloidal-pin wheel transmissions (or claiming pivoted arm) is more succinct, energy-saving and cost-reducing, makes easy.
Technical parameter:
Model: HD40, HD75, WHD40, WHD75
Power of motor: 4kW and 7.5kW
Tractive force: 3900kg and 7300kg
Steel wire rope effective length: 100m and 200m
Drum diameter: 350mm
Adhesive tape hauling speed: 0.1 meter per second
Mechanical efficiency: greater than 0.92
Braking moment: 50Nm and 100Nm
Noise: less than 70dB (acoustic power level)
Application Example 1
Belt conveyor is changed the adhesive tape flow process piecemeal:
Referring to Fig. 4,9-rubber conveyer tape swapping device, the 10-steel wire rope, 11-section and anchor clamps, 12-belt, 13-gap, 14-are rolled up the empty axle of old belt, the new belt of 15-.
This kind method is applicable to the ribbon conveyer with inclination angle, longer adhesive tape, the replacing adhesive tape operation of the impossible whole road of disposable replacing adhesive tape.
The segment of tape running that 1, will need to change is intersegmental to the obstacle free zone, top, respectively the upper and lower fixing segment of tape changed of needing;
The old adhesive tape upper end that 2, will be fixed is cut open, and the accessory clamp 11 that uses the tape swapping device to provide is fixed the upper end groove of old adhesive tapes;
3, the forward or backwards button on startup remote controller or the electric control box panel utilizes the weight of adhesive tape self to drive, and the adhesive tape of changing is slowly sent down;
4, unload old adhesive tape after, utilize and to clamp new adhesive tape to the anchor clamps 11 of sealing-tape machine afterbody, startup remote controller or electric control box panel indicate forward or backwards button and new adhesive tape is dragged to needs in the connecting tape work section;
5, clamp the two ends of new adhesive tape with anchor clamps 11, refute and connect, finish the process of tape swapping.
Application Example 2
The horizontal belt conveyer is the tape swapping process of adhesive tape piecemeal:
Referring to Fig. 5,9-rubber conveyer tape swapping device, the 10-steel wire rope, 11-section and anchor clamps, 12-belt, 13-gap, 14-are rolled up the empty axle of old belt, the new belt of 15-, 16-pulley.
1, this kind method is used in the replacing adhesive tape operation of the ribbon conveyer of level and longer adhesive tape.
The adhesive tape that 2, will need to change moves in the section of top clear, minute fixing end to end segment of tape changed of needing;
3, at head or afterbody fixed support and pulley are set, the steel wire penetrating pulley of tape swapping device is circuitous to the section of working;
The old adhesive tape that 4, will be fixed is cut open, and the accessory clamp 11 that uses the tape swapping device to provide is fixed the stage casing of old adhesive tapes;
5, the forward or backwards button on startup remote controller or the electric control box panel slowly send down the adhesive tape that is replaced;
6, unload old adhesive tape after, steel wire rope is taken out from pulley, utilize accessory clamp 11 to clamp new adhesive tape, start the forward or backwards button on remote controller or the electric control box panel, new adhesive tape is dragged to be needed in the work of the connecting tape section;
The two ends of 7, clamping new adhesive tape with anchor clamps 11 are refuted and are connect, and finish the process of changing adhesive tape.
Application Example 3
Whole piece adhesive tape tape swapping process:
Referring to Fig. 6,9-rubber conveyer tape swapping device, the 10-steel wire rope, 11-section and anchor clamps, 12-belt, 13-gap, 14-are rolled up the empty axle of old belt, the new belt of 15-, 17-head roll, 18-bend pulley.
This kind method is applicable to lack the ribbon conveyer of adhesive tape, and disposable is the tape swapping operation of replaceable whole road adhesive tape.
1, clamps adhesive tape at belt conveyer head with stationary fixture 11, the steel wire rope on the tape swapping device and anchor clamps are pulled to belt conveyer head, fix old adhesive tape with accessory clamp 11 tools that the tape swapping device provides, and cut open in the upper end of accessory clamp;
2, old adhesive tape is disconnected by the belt conveying drive end unit, wherein downstream interface is done simple and easy the connection with new adhesive tape;
3, start forward or backwards button on remote controller or the electric control box panel, the adhesive tape that is replaced and the new adhesive tape of its underpart traction are together dragged;
4, continue to repeat (1) step;
5, start forward or backwards button on remote controller or the electric control box panel, the adhesive tape that is replaced and the new adhesive tape of its underpart traction together dragged, until with haveing been friends in the past adhesive tape change, till new adhesive tape is changed, finish the process of tape swapping.
Referring to Fig. 7,8, adhesive tape 12 in the middle of the adhesive tape anchor clamps are clamped by bolt 21 by upper and lower clamping plate 19,20.Design is succinct, and is easy for operation.
Claims (5)
1. rubber conveyer tape swapping device, it is characterized in that comprising motorized pulleys (1), the support (2) of motorized pulleys (1), there is spiral conductor rope groove (4) on the surface of motorized pulleys (1), there is baffle plate (3) at motorized pulleys (1) two ends, the surface is wound with steel wire rope, and the steel wire rope outer end is connected with adhesive tape anchor clamps (11).
2. according to rubber conveyer tape swapping device claimed in claim 1, it is characterized in that motor (5), electromagnetic brake (6) and decelerator (7) all place in the airtight motorized pulleys (1), consist of built-in rubber conveyer tape swapping device.
3. according to rubber conveyer tape swapping device claimed in claim 1, it is characterized in that decelerator (7) places in the airtight motorized pulleys (1), motor (5), electromagnetic brake (6) direct connection consist of external rubber conveyer tape swapping device on motorized pulleys (1).
4. according to claim 1,2 or 3 described rubber conveyer tape swapping devices, it is characterized in that decelerator (7) adopts the two-stage Gear Planet Transmission, chopped-off head is cycloid pinwheel planetary gear transmission system, and final stage is the involute planet gear transmission.
5. according to rubber conveyer tape swapping device claimed in claim 4, it is characterized in that left axle (A), motor (5), pin wheel housing (B), planet carrier (C) and right axle (D) are designed to a rigid attachment body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220377737 CN202742015U (en) | 2012-08-01 | 2012-08-01 | Belt changing device for rubber belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220377737 CN202742015U (en) | 2012-08-01 | 2012-08-01 | Belt changing device for rubber belt conveyor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202742015U true CN202742015U (en) | 2013-02-20 |
Family
ID=47701463
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220377737 Expired - Lifetime CN202742015U (en) | 2012-08-01 | 2012-08-01 | Belt changing device for rubber belt conveyor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202742015U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108974772A (en) * | 2018-06-26 | 2018-12-11 | 山西天地王坡煤业有限公司 | A kind of method of the main tunnel rubber belt conveyor replacement adhesive tape in underground |
-
2012
- 2012-08-01 CN CN 201220377737 patent/CN202742015U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108974772A (en) * | 2018-06-26 | 2018-12-11 | 山西天地王坡煤业有限公司 | A kind of method of the main tunnel rubber belt conveyor replacement adhesive tape in underground |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 134200, No. 3, Pioneer Road, Ji'an Industrial Park, Jilin, Tonghua Patentee after: JILIN JIAXIN GENERAL MACHINERY CO.,LTD. Address before: 134200, No. 3, Pioneer Road, Ji'an Industrial Park, Jilin, Tonghua Patentee before: Jian Jiaxin General Machinery Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 134200 No.3 Chuangye Road, Ji'an Industrial Park, Tonghua City, Jilin Province Patentee after: Jilin Jiaxin General Machinery Group Co.,Ltd. Address before: 134200 No.3 Chuangye Road, Ji'an Industrial Park, Tonghua City, Jilin Province Patentee before: JILIN JIAXIN GENERAL MACHINERY Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Jiaxin general machinery Taizhou Co.,Ltd. Assignor: Jilin Jiaxin General Machinery Group Co.,Ltd. Contract record no.: X2021220000010 Denomination of utility model: Belt changing device of belt conveyor Granted publication date: 20130220 License type: Common License Record date: 20211229 |
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| EE01 | Entry into force of recordation of patent licensing contract | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130220 |
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| CX01 | Expiry of patent term |