CN202728585U - Automatic production line for flexible packaging of dangerous and explosive materials - Google Patents
Automatic production line for flexible packaging of dangerous and explosive materials Download PDFInfo
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- CN202728585U CN202728585U CN 201220329390 CN201220329390U CN202728585U CN 202728585 U CN202728585 U CN 202728585U CN 201220329390 CN201220329390 CN 201220329390 CN 201220329390 U CN201220329390 U CN 201220329390U CN 202728585 U CN202728585 U CN 202728585U
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- automatic production
- quantitative
- production lines
- flexible package
- blanking
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Abstract
The utility model discloses an automatic production line for flexible packaging of dangerous and explosive materials. The automatic production line comprises a plurality of large silos, a conveying device, a plurality of hoppers, a quantitative blanking device and a packaging device, wherein each large silo is connected with each corresponding hopper by the conveying device; the hoppers are arranged in parallel; a material tube is connected below each hopper; an upper pneumatic valve is arranged on each material tube; a main material tube is merged at the bottoms of all the material tubes and connected with the quantitative blanking device; the quantitative blanking device comprises a quantitative blanking double sleeve and a blanking funnel; and the blanking funnel is connected below the quantitative blanking double sleeve. The automatic production line has the advantages that the application scope is wide as the hoppers are arranged separately; the blanking and the quantifying are accurate as the double-sleeve quantitative blanking device is adopted, and sensors and the pneumatic valves are equipped; the production efficiency is improved as the blanking tubes are adopted; electric arcs, electric sparks and short circuits generated by an electromotor are avoided as pneumatic elements are adopted to control quantitative blanking; and existing potential safety hazards are reduced.
Description
Technical field
The utility model relates to a kind of flexible bag wiring of material, particularly the flexible package automatic production lines of the danger explosive material in a kind of fireworks and firecrackers industry.
Background technology
In the fireworks and firecrackers industry, the danger explosive material is because of its explosive characteristic, thereby packaging process is had its special requirement, such as the control of the inventory of the existence of avoiding electric arc on baling line or packaging as far as possible etc.In the prior art, by what finish by hand, the potential safety hazard that Manual Packaging exists is large mostly for the packing of danger explosive material, easily makes the material blast because of workman's misoperation, thereby has strengthened the danger of working environment; Simultaneously, Manual Packaging, its inefficiency, workman's troublesome poeration has also increased the economical burden of enterprise.For this situation, some enterprise also tries to adopt automation equipment to pack, but its technology is immature, and the automation equipment of employing is the packing of inapplicable combustible and explosive articles also, there are electro spark, the caused explosion phenomenon of electric arc, cause people's lives and properties heavy losses; And discharge quantity is not accurate in the packaging process, and the weight of material that causes being packaged at last bag is undesirable.
The utility model content
For the deficiency that above-mentioned prior art exists, the utility model provides that a kind of discharge quantity is accurate, safety factor is high, the danger explosive material flexible package automatic production lines of high efficiency.
The technical solution of the utility model is: danger explosive material flexible package automatic production lines, comprise a plurality of big material bins, feedway, a plurality of hoppers, quantitative discharging device, packing device, it is characterized in that: each big material bin connects with corresponding hopper by feedway respectively, be set up in parallel between a plurality of hoppers, below each hopper, be connected with a material pipe, on every material pipe, all be provided with the top operated pneumatic valve, all material pipes converge a total material pipe and are connected on the quantitative discharging device in the bottom, described quantitative discharging device comprises the two sleeve pipes of Quantitative dosing, connect lower funnel below the lower funnel, the two sleeve pipes of Quantitative dosing.
As a preferred version, described feedway refers to pipeline transporter or bucket hoist conveyor.
As another preferred version, blanking place of big material bin is equipped with an operated pneumatic valve and detects the sensor I of material surplus.
As another preferred version, be provided with the sensor II of a detection material surplus at the inwall of each hopper.
As another preferred version, the two sleeve pipes of described Quantitative dosing are to be made of inner tube and outer tube sleeve together, inner tube bottom end opening and realize rising or down maneuver by the pneumatic element transmission wherein, thus control the amount of Quantitative dosing; Outer tube maintains static and is provided with a bottom operated pneumatic valve in the bottom controls opening or closing of the outer tube mouth of pipe, and by computer precise control blanking.
As another preferred version; be provided with the sensor III of a detection material dosing at the inner tube feed opening place of the two sleeve pipes of described Quantitative dosing; according to required weight of material size; under stopped status not; thereby the height of regulating inner tube rising or decline by pneumatic element changes the residing position of sensor III, finally realizes the purpose of material dosing.
As another preferred version, if packing material is packed, then described packing device comprises that packing material unreels part, inkjet printing part, bag heat sealing part, is cut into a bag part, described packing material unreels part, inkjet printing part, bag heat sealing part, be cut into the bag part connects successively, and wherein the lower funnel in the quantitative discharging device inserts bag heat sealing part.
As another preferred version, if packing material be wound packages, when box-packed, described packing device comprises packing material photoelectricity positioning conveyer, wherein the packing material carried of the lower funnel alignment light electricity positioning conveyer in the quantitative discharging device.
As another preferred version, on whole manufacturing line, be provided with a plurality of spray equipments and be provided with a plurality of cameras by support by pipeline.
As another preferred version, be provided with oscillatory system at all material conveying pipes.
Advantage of the present utility model: 1. a plurality of hoppers divide and are arranged, and can distinguish the different material of Quantitative dosing, be applicable to different the requirement (such as two kinds of material packages together but blanking need separate), applied widely; 2. two telescopic quantitative discharging devices are furnished with basis weight sensor and operated pneumatic valve, and blanking is accurate and quantitatively accurate; 3. a plurality of hoppers and many tremie pipe settings can realize that a machine various materials is packaging together, have improved productive output and production efficiency; 4. adopt pneumatic element control Quantitative dosing, avoided the electric arc that in the past produced with electro-motor, electro spark and short circuit phenomenon, reduced existing potential safety hazard; 5. adopt packing automatic production lines described in the utility model, packaging process also becomes simply, makes things convenient for automated production.
Description of drawings
Fig. 1 is block flow diagram of the present utility model.
Fig. 2 is that transport section described in the utility model is the whole manufacturing line structural representation of pipeline transporter.
Fig. 3 is that transport section described in the utility model is the structural representation of bucket hoist conveyor.
Fig. 4 is that packing material described in the utility model is wound packages, the packing device structural representation when box-packed.
Fig. 5 is that packing material described in the utility model is distributed into case transport structure schematic diagram when being packed.
The specific embodiment
Now reach with the following Examples accompanying drawing, utility model is described in detail.
In Fig. 1, the flexible package automatic production lines of danger explosive material, comprise a plurality of big material bins 1, feedway 2, a plurality of hopper 3, quantitative discharging device, packing device, material is sent to different material in the corresponding big material bin 1 in the warehouse by manipulator, then be transported in the corresponding hopper 3 by feedway 2 respectively, the material in a plurality of hoppers 3 enters in the packing device after via material pipe 4, the two sleeve pipes 5 of Quantitative dosing, lower funnel 6.Whole packaging production line has the ground connection anti-static device; Adopt the control of video remote computer, detecting emergency situation (such as temperature traverse etc.), automatically command high-pressure spray device 10 to carry out fire-fighting and process; And what the involved parts of manufacturing line all adopted is the material of corrosion-resistant steel and FDA approval, and parts are easy to dismounting, cleaning, have higher stability.On whole manufacturing line, be provided with camera 11 by support, the mode of operation of the various piece of Real Time Monitoring manufacturing line, and in time information is fed back in the computer.Be provided with oscillatory system 12 at all material conveying pipes (such as feedway, tremie pipe, lower funnel etc.), realize Vibrated baiting.
In Fig. 2, Fig. 3, Fig. 4, Fig. 5, blanking place of big material bin 1 is equipped with an operated pneumatic valve 1.1 and detects the sensor I 1.2 of material surplus.At first by manipulator different raw materials is sent in the corresponding big material bin 1 from warehouse the inside, operated pneumatic valve 1.1 control materials enter amount in the hopper 3 from big material bin 1; Inventory in the sensor I 1.2 induction big material bins 1, the material level in big material bin 1 is lower than setting value, automatic alarm, the launch computer manipulator is transported in the big material bin 1 in the warehouse.
Each big material bin 1 is by feedway 2 and corresponding hopper 3 connections; Hopper 3 has a plurality of, is set up in parallel between a plurality of hoppers 3.Inwall at each hopper 3 is provided with a sensor II 3.1 that detects the material surplus, when the material in the sensor II 3.1 in which hopper 3 detects its hopper 3 is less than specified wt (when the material level of material is lower than setting value, automatic alarm), computer is just commanded corresponding big material bin 1, and by pipeline transporter or the quantitatively past corresponding hopper 3 interior convey materials of bucket hoist conveyor.
Be connected with a material pipe 4 below each hopper 3, all be provided with top operated pneumatic valve 4.1 on every material pipe 4, the mouth of pipe of top operated pneumatic valve 4.1 control material pipes 4 opens or closes action, thus the precise control blanking.All material pipes 4 converge one always expects to manage and be connected on the quantitative discharging device in the bottom, and described quantitative discharging device comprises the two sleeve pipes 5 of Quantitative dosing, lower funnel 6, funnel 6 under the two sleeve pipes 5 following connections of Quantitative dosing.The two sleeve pipes 5 of Quantitative dosing are to be nested together by inner tube 5.1 and outer tube 5.2 to consist of, inner tube 5.1 bottom end openings and realize rising or down maneuver by the pneumatic element transmission wherein, outer tube 5.2 maintains static and is provided with a bottom operated pneumatic valve 7 in the bottom controls opening or closing of outer tube 5.2 mouths of pipe, thus the amount of control Quantitative dosing.Be provided with a sensor III 8 that detects material dosing at the inner tube 5.1 feed opening places of the two sleeve pipes 5 of Quantitative dosing; according to required weight of material size; under stopped status not; thereby the height of regulating inner tube 5.2 risings or decline by pneumatic element changes sensor III 8 residing positions, finally realizes the purpose of material dosing.
The Quantitative dosing control process of the various raw materials in the material to be packaged is: when a kind of material is entered in the two sleeve pipes of Quantitative dosing and reaches desired amount by its hopper of dress, close this material the upper top operated pneumatic valve that arranges of corresponding material pipe, and open another material the upper top operated pneumatic valve that arranges of corresponding material pipe, by that analogy, until the discharge quantity of required all raw materials of material is when meeting the demands, closeall top operated pneumatic valve, and open bottom operated pneumatic valve on the outer tube bottom on the Quantitative dosing sleeve pipe, finally realize the purpose of Quantitative dosing.
If packing material is packed, the material that packing material adopts is the heat sealing material, then described packing device comprises that packing material unreels part 9.1, ink-jet is beaten code part, heat sealing bag part 9.2, is cut into a bag part, described packing material unreels part 9.1, inkjet printing part, bag heat sealing part 9.2, is cut into the successively connection of bag part, and wherein the lower funnel in the quantitative discharging device 6 inserts bag heat sealing parts 9.2.Actual packaging process is in Quantitative dosing, after packing material unreels part 9.1 stretching, extensions by packing material, by inkjet printing part with packing material print the date manufactured, material forms title etc., then realize bag in bag heat sealing part 9.2, fill the operations such as charging, sealing, at last be cut into one bag of bag by being cut into the bag part, be distributed into case by conveyer 9.4 at last.
If packing material is interior wound packages, when box-packed, described packing device comprises packing material photoelectricity positioning conveyer 9.3, wherein the lower funnel in the quantitative discharging device 6 is aimed at the packing material that photoelectricity positioning conveyer 9.3 is carried, after quantitative discharging device is quantitative, photoelectric positioning apparatus is transported to packing material below the lower funnel 6 exactly by computer instruction photoelectricity positioning conveyer 9.3, after packing material puts in place, opened accurately blanking by the bottom operated pneumatic valve 7 on outer tube 5.2 bottoms of the two sleeve pipes 5 of photoelectric sensor instruction Quantitative dosing.
By changing material variety, adopts different packing material (being packed or wound packages or box-packed etc.) and supply, transport portion, realization is to the packing moulding of different material.Such as 1, adopt the packing device that comprises packing material supply section, inkjet printing part, heat sealing bag part, is cut into several parts such as bag part, realize becoming bag to pack to military project nitre; 2, adopt the packing device comprise packing material photoelectricity positioning conveyer, realize fireworks inner tank is quantitatively filled bright pearl and opens quick-fried medicine, or the inner core without bright pearl quantitatively filled open quick-fried medicine etc., realize that finally flexible package produces automatically.
Claims (9)
1. danger explosive material flexible package automatic production lines, comprise a plurality of big material bins (1), feedway (2), a plurality of hoppers (3), quantitative discharging device, packing device, it is characterized in that: each big material bin (1) is respectively by feedway (2) and the connection of corresponding hopper (3), a plurality of hoppers are set up in parallel between (3), below each hopper (3), be connected with a material pipe (4), on every material pipe (4), all be provided with top operated pneumatic valve (4.1), all material pipes (4) converge a total material pipe and are connected on the quantitative discharging device in the bottom, described quantitative discharging device comprises the two sleeve pipes (5) of Quantitative dosing, connect lower funnel (6) below the lower funnel (6), the two sleeve pipes (5) of Quantitative dosing.
2. danger explosive material flexible package automatic production lines according to claim 1, it is characterized in that: described feedway (2) refers to pipeline transporter or bucket hoist conveyor.
3. danger explosive material flexible package automatic production lines according to claim 1 is characterized in that: blanking place of big material bin (1) is equipped with an operated pneumatic valve (1.1) and detects the sensor I (1.2) of material surplus.
4. danger explosive material flexible package automatic production lines according to claim 1 is characterized in that: the sensor II (3.1) that is provided with a detection material surplus at the inwall of each hopper (3).
5. danger explosive material flexible package automatic production lines according to claim 1, it is characterized in that: the two sleeve pipes (5) of described Quantitative dosing are to be nested together by inner tube (5.1) and outer tube (5.2) to consist of, inner tube (5.1) bottom end opening and realize rising or down maneuver by the pneumatic element transmission wherein, outer tube (5.2) maintain static and are provided with in the bottom bottom operated pneumatic valve (7).
6. the explosive material flexible package automatic production lines of endangering according to claim 1 or 5 is characterized in that: be provided with a sensor III (8) that detects material dosing at inner tube (5.1) the feed opening place of the two sleeve pipes (5) of described Quantitative dosing.
7. danger explosive material flexible package automatic production lines according to claim 1, it is characterized in that: described packing device comprises that packing material unreels part (9.1), inkjet printing part, bag heat sealing part (9.2), is cut into a bag part, described packing material unreels part (9.1), inkjet printing part, bag heat sealing part (9.2), be cut into the bag part connects successively, and wherein the lower funnel (6) in the quantitative discharging device inserts bag heat sealing part (9.2).
8. danger explosive material flexible package automatic production lines according to claim 1, it is characterized in that: described packing device comprises packing material photoelectricity positioning conveyer (9.3), and wherein the lower funnel (6) in the quantitative discharging device is aimed at the packing material that photoelectricity positioning conveyer (9.3) is carried.
9. danger explosive material flexible package automatic production lines according to claim 1 is characterized in that: be provided with a plurality of spray equipments (10) and be provided with a plurality of cameras (11) by support by pipeline on whole manufacturing line.
Priority Applications (1)
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CN 201220329390 CN202728585U (en) | 2012-07-09 | 2012-07-09 | Automatic production line for flexible packaging of dangerous and explosive materials |
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CN 201220329390 CN202728585U (en) | 2012-07-09 | 2012-07-09 | Automatic production line for flexible packaging of dangerous and explosive materials |
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CN 201220329390 Expired - Fee Related CN202728585U (en) | 2012-07-09 | 2012-07-09 | Automatic production line for flexible packaging of dangerous and explosive materials |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106984420A (en) * | 2017-06-02 | 2017-07-28 | 江苏坤泰机械有限公司 | A kind of double feed inlet cutting agency |
CN107167042A (en) * | 2017-06-20 | 2017-09-15 | 常德鼎工烟花爆竹科技发展有限公司 | One kind quick-fried powder material proportioning device of danger and quantitative barrel structure |
CN110254766A (en) * | 2019-06-26 | 2019-09-20 | 上海荦星环保科技有限公司 | A kind of automatic outlet drain powder system of drying crossfire |
-
2012
- 2012-07-09 CN CN 201220329390 patent/CN202728585U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106984420A (en) * | 2017-06-02 | 2017-07-28 | 江苏坤泰机械有限公司 | A kind of double feed inlet cutting agency |
CN107167042A (en) * | 2017-06-20 | 2017-09-15 | 常德鼎工烟花爆竹科技发展有限公司 | One kind quick-fried powder material proportioning device of danger and quantitative barrel structure |
CN110254766A (en) * | 2019-06-26 | 2019-09-20 | 上海荦星环保科技有限公司 | A kind of automatic outlet drain powder system of drying crossfire |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130213 Termination date: 20180709 |
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CF01 | Termination of patent right due to non-payment of annual fee |