CN202720820U - Electromechanical integration system - Google Patents
Electromechanical integration system Download PDFInfo
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- CN202720820U CN202720820U CN 201220255827 CN201220255827U CN202720820U CN 202720820 U CN202720820 U CN 202720820U CN 201220255827 CN201220255827 CN 201220255827 CN 201220255827 U CN201220255827 U CN 201220255827U CN 202720820 U CN202720820 U CN 202720820U
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Abstract
The utility model provides an electromechanical integration innovation system. A modular design structure is used by the innovation system which has linear movement and rotation modes, through various mechanical and control combinations, with a PC and an open motion controller as a platform, through the development of a variety of control software, an open and innovative experimental platform with strong participation is provided to students, the students can grasp application development and integration technology of electromechanical integration technology comprehensively, the students are helped to understand each part of the system from a system overall angel, and thus the students grasp the composition, functions and a control principle of an electromechanical control system.
Description
Technical field
The utility model relates to the college experiment teaching field, particularly relates to a kind of electromechanical integration Innovation System.Can be widely used in colleges and universities' Innovative Experiment Teaching.
Background technology
Electromechanical integration is the subject that machinery and microelectric technique are closely gathered, and has given full play to strong point separately and the characteristics of mechanical technique, microelectric technique and infotech, promotes the update of engineering goods.Electro-mechanical system mainly partly is comprised of mechanical body, sensor, information processing and topworks etc.Not only there is hardware in higher system, and also has corresponding software, utilizes software engineering can realize the function that hardware is difficult to realize, it is flexible that mechanical system is increased.Typical electro-mechanical system has numerically-controlled machine, industrial robot etc.
Along with Industry Structure is just changed to the manufacturing type by type of production, and extend towards research, innovative direction, indicate national strategy important transition with autonomous innovation; Simultaneously along with the develop rapidly take electronic technology and Computer Applied Technology as the science and technology of representative, electromechanical integration technology is more and more used in reality.In order to make the student skillfully grasp electromechanical integration knowledge, integrate theory with practice, cultivate the student and possess and design and develop and the skilled electromechanical integrated product of using, universities and colleges have set up the experimental real-training platform that numerically-controlled machine and industrial robot form electromechanical integration mostly.The student is by the study of electromechanical knowwhy, in practical operation numerically-controlled machine and robot, deeply grasp the use of electromechanical integrated product, but the platform that neither one is open, the electromechanical integrated product that supplies the students self study stand-alone development to make new advances, the student can only reach the application stage to electromechanical integrated product, carry out the new product of stand-alone development and seem and have difficulty in taking a step.Numerically-controlled machine and robot Highgrade integration, expensive, the student is difficult to skillfully grasp the principle of work of their modules and the conversion between characteristic and the modules.
The electromechanical practice training centre adopts numerically-controlled machine as research platform more at present, the student is by the practical operation lathe, use and the application programming of association's lathe, the principle of work of numerically-controlled machine and functions of modules characteristic can only be explained by the counselor, can not more skillfully grasp by personally making, how mechanical mechanism and electrical control are made up control can only rest on theory, can not skillfully grasp the machine unitary construction, can only reach the stage that product is used, the student is difficult to the electromechanical integrated product that better exploitation makes new advances.
The utility model content
The purpose of this utility model is to provide a kind of electromechanical integration Innovation System, this experiment construction scheme platform adopts the modular design structure, have rectilinear motion and rotate dual mode, by various machineries and control combination, take the PC(personal computer)+open-type motion is platform, provide an opening by developing various control softwares for the student, but novelty and the strong experiment porch of property of participation, allow the student grasp application and development and the integrated technology of electromechanical integration technology comprehensively, help the student to remove each ingredient of recognition system from the entire system angle, thereby grasp the composition of Mechatronic control system, function and control principle.Can promote the student in the study of the aspects such as Machine Design, electric automatization, automatically control, Robotics, computer technology, sensor technology, and motor-driven and control technology, control system design and application, computer network communication technology and the technical ability such as field bus technique, advanced language programming are obtained actual training, motivate students' interest in learning, design, assembling, the debugging capability of student's Mechatronic Systems all can comprehensively be improved.
A kind of electro-mechanical system comprises motion controller, electric-control system, mechanism's platform and Open Control software systems;
Motion controller comprises motion control card, and motion control card is installed in the computer system, be used for to receive the amount of exercise of the encoder feedback of instruction that Open Control software sends and receiving mechanism platform, and carries out pre-service, sends the motion control amount again;
Electric-control system, comprise power module, frequency converter, terminal board and motor driver, power module is each electrical equipment power supply, terminal board connects motion control card and motor driver and frequency converter, motor driver sends the motion control pulse signal according to the motion command of motion control card, drive corresponding servomotor and do the motion of corresponding sports amount, frequency converter receives the control signal of motion control card, send control wave, drive the servomotor that connects main shaft and rotate with given velocity of rotation;
Mechanism's platform comprises Linear Moving Module, rotating module and pneumatic-finger, be furnished with AC servo motor and scrambler on the Linear Moving Module, AC servo motor realizes the line slideway transmission, scrambler detects amount of exercise constantly, and feed back to motor driver, motor driver returns to motion control card again, forms closed-loop control; Rotating module is connected on the Linear Moving Module adapted servomotor and scrambler by connecting external member; The output terminal of rotating module is connected with pneumatic-finger, is furnished with solenoid valve on the pneumatic-finger, and the unlatching of motion control card control solenoid valve is opened and closure with the control pneumatic-finger;
The Open Control software systems are installed in the computing machine.
As further improvement of the utility model, described electric-control system is integrated in the electrical control cubicles.
As further improvement of the utility model, described mechanism platform is integrated on the basic machine.
As further improvement of the utility model, the output terminal of rotating module is ring flange, and ring flange is connected with pneumatic-finger, will rotate transmission and pass to pneumatic-finger, makes pneumatic-finger carry out freely rotating of the 360 any angles of degree.
As further improvement of the utility model, coupling assembling and linear module are connected with rotating module and are adopted standardization to connect design.
The utility model patent compared with prior art has following advantage and beneficial effect:
The utility model electric control system all is integrated in switch board, and expandability is strong.
The utility model has Linear Moving Module and rotating module, and pneumatic-finger possesses the various control form of Mechatronic Systems.
Dynamic link library and control function all-round opening in the utility model control software can realize secondary development.The standardization of the utility model web member, multifunction, the various forms of motion of one-tenth capable of being combined, simple in structure, cost is low.
Description of drawings
Fig. 1 is the utility model electro-mechanical system----robot unitized construction synoptic diagram;
Fig. 2 is the operation steps of the utility model electro-mechanical system.
Each component names is as follows among the figure:
Power module 101, terminal board 102, frequency converter 103, electrical control cubicles 104, signal wire 105, motor driver 106, Linear Moving Module 107, scrambler 108, servomotor 109, ring flange 110, pneumatic-finger 111, rotating module 112, basic machine 113.
Embodiment
Below in conjunction with description of drawings and embodiment the utility model is further specified.
As shown in Figure 1, the electromechanical integration Innovation System that the utility model is explained comprises motion controller, electric-control system, mechanism's platform, Open Control software systems.
Motion control card is installed in the computer system in the utility model, be used for to receive instruction that Open Control software sends and the amount of exercise of received code device feedback, and carries out pre-service, is sending the motion control amount.
Electric-control system in the utility model, be integrated in the electrical control cubicles 104, power module 101 is arranged, frequency converter 103, terminal board 102 and motor driver 106, power module is each electrical equipment power supply, terminal board connects motion control card and motor driver and frequency converter, motor driver sends the motion control pulse signal according to the motion command of motion control card, drive corresponding servomotor and do the motion of corresponding sports amount, frequency converter receives the control signal of motion control card, send control wave, drives spindle motor is rotated with given velocity of rotation, can carry out tool changing operation.
Mechanism's platform in the utility model comprises Linear Moving Module 107, rotating module 112 and pneumatic-finger 111, is furnished with AC servo motor 109 on the Linear Moving Module, realizes the line slideway transmission, and maximal rate can reach 15m/min; Be furnished with scrambler 108 and detect constantly amount of exercise, and feed back to motor driver, motor driver returns to motion control card again, form closed-loop control, realize the positioning control on the straight line, rotating module is connected on the Linear Moving Module by connecting external member, adapted servomotor and scrambler are realized amount of spin control, and output terminal is ring flange, ring flange is connected with pneumatic-finger, to rotate transmission and pass to pneumatic-finger, and make pneumatic-finger can carry out freely rotating of any angle of 360 degree, be furnished with solenoid valve on the pneumatic-finger, the unlatching of motion control card control solenoid valve is opened and closure with pneumatic-finger processed, realizes grasping movement.Rectilinear motion and rotational motion realize the location of position.
The utility model modular design, electric controling element all are integrated in the electrical control cubicles, and mechanical drive all is integrated on the basic machine.
Integrated power module, terminal board, frequency converter, motor driver in the electrical control cubicles; Control signal passes to mechanical transmission structure by signal wire, and frequency converter and motor driver can increase newly according to the needs of mechanical transmission structure, delete operation, and dirigibility is strong, can repeatedly develop, convenient exploitation debugging and maintenance.In the basic machine, scrambler and servomotor all are assembled on the motion module, signal wire is connected with motor driver and frequency converter, carry out the transmission of signal pulse, controlled motion module rectilinear motion and rotational motion, realize accurately location, pneumatic-finger is connected with rotating module by ring flange, the gearing motion; Coupling assembling and linear module are connected with rotating module and are adopted standardization to connect design, and each assembly can random seamless combination, and forms of motion changes various, one-tenth P﹠amp capable of being combined; T (two dimension NC auto turntable, pantilt writes a Chinese character in simplified form) motion turntable, three axles, four axles, five axles and six Shaft and NC Machining Test lathes, the multi-motion forms such as drag articulation robot.The dirigibility of platform can change control to existing equipment, is the control that the student grasps various forms of motion comprehensively.Diagram only is a kind of forms of motion of this platform.
Motion control card is integrated in the PCI slot of computing machine, and the PCI slot is based on the expansion slot of PCI local bus (Peripheral Component Interconnection, peripheral element extension interface).Be equipped with in the computing machine and can develop the formula motion control software, dynamic link library and control function all-round opening, can design needs according to forms of motion, the exploitation control program, control flexibly, make things convenient for secondary development, rather than only be the application of operating machine, the student also can carry out application programming and the debugging of Mechatronic control system according to the design needs.Experiment generally only is that the student is by writing the command operation lathe at present, only rest on the written command aspect, fail to grasp well the real motion principle of lathe, do not know how controller bed motion of original program, and Open motion control software, announced the original program of control, the student can need oneself change original program more, develop the program file of oneself and control machine, realized secondary development, the performance history of source program that has been students has more in depth been grasped the design of electronic product.
As shown in Figure 2, the operation steps of the innovation system:
One, the practitioner conceives Motion Control Platform mechanism voluntarily
Two, select as required mechanical motion module
Three, take action on one's own to assemble experiment mechanism platform
Four, draw experiment porch electrical schematic diagram wiring diagram
Five, carry out the electrical control cabinet construction according to electric hookup
Six, use test software test electrical equipment and electrical connecting wires correctness thereof
Seven, go deep into Development institution platform application software with reference to the software application development template.
Above content is in conjunction with concrete preferred implementation further detailed description of the utility model, can not assert that implementation of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field, without departing from the concept of the premise utility, can also make some simple deduction or replace, all should be considered as belonging to protection domain of the present utility model.
Claims (6)
1. an electro-mechanical system is characterized in that: comprise motion controller, electric-control system, mechanism's platform and Open Control software systems;
Motion controller comprises motion control card, and motion control card is installed in the computer system, be used for to receive the amount of exercise of the encoder feedback of instruction that Open Control software sends and receiving mechanism platform, and carries out pre-service, sends the motion control amount again;
Electric-control system, comprise power module, frequency converter, terminal board and motor driver, power module is each electrical equipment power supply, terminal board connects motion control card and motor driver and frequency converter, motor driver sends the motion control pulse signal according to the motion command of motion control card, drive corresponding servomotor and do the motion of corresponding sports amount, frequency converter receives the control signal of motion control card, send control wave, drive the servomotor that connects main shaft and rotate with given velocity of rotation;
Mechanism's platform comprises Linear Moving Module, rotating module and pneumatic-finger, be furnished with AC servo motor and scrambler on the Linear Moving Module, AC servo motor realizes the line slideway transmission, scrambler detects amount of exercise constantly, and feed back to motor driver, motor driver returns to motion control card again, forms closed-loop control; Rotating module is connected on the Linear Moving Module adapted servomotor and scrambler by connecting external member; The output terminal of rotating module is connected with pneumatic-finger, is furnished with solenoid valve on the pneumatic-finger, and the unlatching of motion control card control solenoid valve is opened and closure with the control pneumatic-finger;
The Open Control software systems are installed in the computing machine.
2. electro-mechanical system according to claim 1, it is characterized in that: described electric-control system is integrated in the electrical control cubicles.
3. electro-mechanical system according to claim 1, it is characterized in that: described mechanism platform is integrated on the basic machine.
4. electro-mechanical system according to claim 2, it is characterized in that: described mechanism platform is integrated on the basic machine.
5. according to claim 1 to the described electro-mechanical system of 4 any one, it is characterized in that: the output terminal of rotating module is ring flange, ring flange is connected with pneumatic-finger, will rotate transmission and pass to pneumatic-finger, makes pneumatic-finger carry out freely rotating of the 360 any angles of degree.
6. according to claim 1 to the described electro-mechanical system of 4 any one, it is characterized in that: coupling assembling and linear module are connected with rotating module and are adopted standardization to connect design.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220255827 CN202720820U (en) | 2012-06-01 | 2012-06-01 | Electromechanical integration system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220255827 CN202720820U (en) | 2012-06-01 | 2012-06-01 | Electromechanical integration system |
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| Publication Number | Publication Date |
|---|---|
| CN202720820U true CN202720820U (en) | 2013-02-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220255827 Expired - Lifetime CN202720820U (en) | 2012-06-01 | 2012-06-01 | Electromechanical integration system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103632603A (en) * | 2013-04-27 | 2014-03-12 | 张家港诺信自动化设备有限公司 | Mechatronics production training system |
| CN108687612A (en) * | 2018-04-20 | 2018-10-23 | 安徽新境界自动化技术有限公司 | A kind of DRV full-automatic machines people's grinding apparatus |
-
2012
- 2012-06-01 CN CN 201220255827 patent/CN202720820U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103632603A (en) * | 2013-04-27 | 2014-03-12 | 张家港诺信自动化设备有限公司 | Mechatronics production training system |
| CN108687612A (en) * | 2018-04-20 | 2018-10-23 | 安徽新境界自动化技术有限公司 | A kind of DRV full-automatic machines people's grinding apparatus |
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Legal Events
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130206 |