CN202717813U - Strong convective transporting chain type heat treatment production line - Google Patents
Strong convective transporting chain type heat treatment production line Download PDFInfo
- Publication number
- CN202717813U CN202717813U CN 201220401257 CN201220401257U CN202717813U CN 202717813 U CN202717813 U CN 202717813U CN 201220401257 CN201220401257 CN 201220401257 CN 201220401257 U CN201220401257 U CN 201220401257U CN 202717813 U CN202717813 U CN 202717813U
- Authority
- CN
- China
- Prior art keywords
- process furnace
- heater
- chains
- heat treatment
- production line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Heat Treatment Of Articles (AREA)
Abstract
The utility model discloses a strong convective transporting chain type heat treatment production line which comprises a heating furnace. The heating furnace is formed by connecting multiple sections of furnace bodies in sequence. Two transporting chains are arranged inside the heating furnace, the two transporting chains both cross through two ends of the heating furnace, and two drive sprockets and two driven sprockets are arranged at the two ends of the heating furnace and used for driving the heating furnace. The two transporting chains are both wound on one drive sprocket and one driven sprocket, and each drive sprocket is driven through a motor. A plurality of loading trays are evenly arranged on the transporting chains along the length direction of the transporting chains. A material taking device is arranged at a discharge end of the heating furnace, and the material taking device comprises a mechanical arm used for taking out heated workpieces on the loading trays. The strong convective transporting chain type heat treatment production line is simple in structure, can effectively reduce human resource waste in a heat treatment process, improves the efficiency of heat treatment, and meanwhile is better in heat treatment effect.
Description
Technical field
The utility model relates to a kind of heat treatment system, relates in particular to a kind of strong convection and carries the chain type heat-treatment production line.
Background technology
In helical spring production, the production of the automobile hanging spring that especially uses in the automobile suspension system, normally used is thermoforming processing method or cold-forming processing method.Because the thermal treatments such as cold-forming processing needs first straight steel wire to be quenched, tempering, very trouble; Thereby most manufacturer all adopts thermoforming processing, namely carries out the whisker moulding after with straight steel wire heating, quenches after the moulding, the thermal treatment such as tempering.Usually, quenching mainly is the spring of moulding to be put into water coolant cool off, and tempering is that the spring after quenching is heated again, and naturally cooling then is to improve the toughness of spring.Present temper mainly adopts convection oven, it mainly comprises an annular body of heater, the both sides of described body of heater inside are heating tube, be provided with flow guide system in body of heater, the body of heater top is equipped with blower fan, and the two ends of body of heater are that spring is imported and exported, but this heat treatment process is mainly by manually sending into process furnace with spring from an end, then rely on and manually from the process furnace the other end spring is taken out, but so not only waste of manpower, and processing efficiency is very low.
The utility model content
For the prior art above shortcomings, the purpose of this utility model just is to provide a kind of strong convection to carry the chain type heat-treatment production line, and it is low effectively to solve the heat treatment efficiency that exists in the prior art, the problem that manpower consumption is large, and simple in structure, thermal effectiveness is better.
To achieve these goals, the technical solution adopted in the utility model is such: a kind of strong convection is carried the chain type heat-treatment production line, and it is characterized in that: comprise process furnace, an end of process furnace is feed end, and the other end is discharge end; Described process furnace is linked to each other successively by several sections of bodies of heater and consists of, and the both sides in the described body of heater are provided with heating tube, and the middle part in the body of heater is provided with flow guide system, is provided with blower fan at the top of body of heater;
Also be provided with two chains in process furnace, two chains are respectively near the both sides of process furnace, and two chains all connect the two ends of process furnace; Be provided with two drive sprockets and two driven sprockets at the two ends of process furnace and drive, two chains all are set around on a drive sprocket and the driven sprocket, and two drive sprockets are respectively by a driven by motor; Length direction along chain on chain evenly is provided with some pallets;
Discharge end at process furnace is provided with a take out device, and described take out device comprises that one is used for taking out the mechanical manipulator of heated parts on the pallet, and described mechanical manipulator can move in the horizontal direction, to grasp two days workpiece on the pallet on the chain.
The process furnace of heat-treatment production line disclosed in the utility model has several sections of bodies of heater to consist of, and can increase or reduce body of heater according to heat treated needs, makes practicality stronger, more can satisfy people's needs, improves heat treatment efficiency.Adopting chain is transfer mechanism, and at chain pallet is set, in heat treatment process, pending workpiece is placed on the pallet, drive chain by drive sprocket and move towards discharge end, process furnace is finished the heating to workpiece in the process that chain moves.Usually, be provided with service platform at the feed end of process furnace, by manually pending workpiece being placed on the pallet.The workpiece that heating is finished is grasped by the mechanical manipulator of the take out device of process furnace discharge end, and is safer.Whole production line is controlled by a Controlling System when work, this Controlling System adopts existing Controlling System, be mainly used in controlling the movement of chain and the movement of mechanical manipulator, that is: two chains of control alternately move to the discharge end of process furnace, when the pallet of the chain of a side was positioned at discharge end, the control mechanical manipulator grasped the workpiece on this pallet; After crawl was finished, the chain of control opposite side moved, and makes the pallet on this side chain move to discharge end, controlled simultaneously mechanical manipulator and moved, and grasp workpiece on this pallet; Constantly repeat with this rule.Like this, the discharge end of whole process furnace does not just manually carry out feeding at needs, thereby has saved manpower, and adopts mechanical feeding, and is safer.Simultaneously, whole production line adopts automatization control, makes heat treatment efficiency higher.
Further, described driven sprocket also links to each other with a horizontally disposed telescoping mechanism, and described telescoping mechanism can make driven sprocket move towards the direction away from process furnace.By telescoping mechanism is set, be generally cylinder, can better regulate the position of driven sprocket, make chain be in all the time tensioned state.Described telescoping mechanism is installed the location by mounting bracket, and its expansion link links to each other with the rotation axis of driven sprocket.
As preferably, described process furnace has three joint bodies of heater to link to each other successively to consist of, and the blower fan on every joint body of heater is two.
Compared with prior art, the utility model has the advantage of: simple in structure, can effectively reduce the waste of human resource in the heat treatment process, and improve heat treatment efficiency, thermal effectiveness is better simultaneously.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the side-view of the utility model body of heater;
Fig. 3 is the structural representation that the utility model is seen from the top down.
Embodiment
The utility model is described in further detail below in conjunction with drawings and Examples.
Embodiment: referring to Fig. 1, Fig. 2 and Fig. 3, a kind of strong convection is carried the chain type heat-treatment production line, comprises process furnace, and an end of process furnace is feed end, and the other end is discharge end; Usually, be provided with service platform at the feed end of process furnace, by manually pending workpiece 8 being placed on the pallet 6.Described process furnace is linked to each other successively by several sections of bodies of heater 1 and consists of, and the both sides in the described body of heater 1 are provided with heating tube, and the middle part in the body of heater 1 is provided with flow guide system 2, is provided with blower fan 3 at the top of body of heater 1; As a kind of mode, described process furnace has successively continuous formation of three joint bodies of heater 1, and the blower fan 3 on every joint body of heater 1 is two; During rotation air is stirred, make air flow property better, thereby further improve the homogeneity of temperature rise in the body of heater.
Also be provided with two chains in process furnace, two chains are respectively near the both sides of process furnace, and two chains all connect the two ends of process furnace; Be provided with two drive sprockets 4 and 5 drives of two driven sprockets at the two ends of process furnace, two chains all are set around on a drive sprocket 4 and the driven sprocket 5, and two drive sprockets 4 are respectively by a driven by motor; During implementation, drive sprocket 4 is positioned at discharge end, and driven sprocket 5 is positioned at feed end; Described drive sprocket 4 is fixed by erecting frame, and this motor is located on the ground, drives drive sprocket 4 by belt and belt pulley and rotates.Length direction along chain on chain evenly is provided with some pallets 6.Described driven sprocket 5 also links to each other with a horizontally disposed telescoping mechanism 7, and described telescoping mechanism 7 can make driven sprocket 5 move towards the direction away from process furnace.By telescoping mechanism 7 is set, be generally cylinder, can better regulate the position of driven sprocket 5, make chain be in all the time tensioned state.Described telescoping mechanism 7 is installed the location by mounting bracket, and its expansion link links to each other with the rotation axis of driven sprocket 5.
Discharge end at process furnace is provided with a take out device, and described take out device comprises that one is used for taking out the mechanical manipulator of heated parts 8 on the pallet 6, and described mechanical manipulator can move in the horizontal direction, to grasp two days workpiece 8 on the pallet 6 on the chain.The workpiece 8 that heating is finished is grasped by the mechanical manipulator of the take out device of process furnace discharge end, and is safer.
Whole production line is controlled by a Controlling System when work, this Controlling System adopts existing Controlling System, be used for the quantity (heating tube is electric heating tube usually, controls the quantity of the electric heating tube of working by the power on/off of control electric heating tube) of the heating tube that the control process furnace works, the work of flow guide system, start and stop and the movement of chain and the movement of mechanical manipulator etc. of blower fan; And control the discharge end that two chains alternately move to process furnace, when the pallet 6 of the chain of a side was positioned at discharge end, the control mechanical manipulator grasped the workpiece 8 on this pallet 6; After crawl was finished, the chain of control opposite side moved, and makes the pallet 6 on this side chain move to discharge end, controlled simultaneously mechanical manipulator and moved, and grasp workpiece 8 on this pallet; Constantly repeat with this rule.
Need to prove at last, above embodiment is only in order to the technical solution of the utility model to be described but not the restriction technologies scheme, although the applicant has been described in detail the utility model with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, those are made amendment to the technical solution of the utility model or are equal to replacement, and do not break away from aim and the scope of the technical program, all should be encompassed in the middle of the claim scope of the present utility model.
Claims (3)
1. a strong convection is carried the chain type heat-treatment production line, and it is characterized in that: comprise process furnace, an end of process furnace is feed end, and the other end is discharge end; Described process furnace is linked to each other successively by several sections of bodies of heater (1) and consists of, and the both sides in the described body of heater (1) are provided with heating tube, and the middle part in the body of heater (1) is provided with flow guide system (2), is provided with blower fan (3) at the top of body of heater (1);
Also be provided with two chains in process furnace, two chains are respectively near the both sides of process furnace, and two chains all connect the two ends of process furnace; Be provided with two drive sprockets (4) and two driven sprockets (5) at the two ends of process furnace and drive, two chains all are set around on a drive sprocket (4) and the driven sprocket (5), and two drive sprockets (4) are respectively by a driven by motor; Length direction along chain on chain evenly is provided with some pallets (6);
Discharge end at process furnace is provided with a take out device, described take out device comprises that one is used for taking out the mechanical manipulator of the upper heated parts of pallet (6), described mechanical manipulator can move in the horizontal direction, to grasp two days workpiece on the pallet (6) on the chain.
2. strong convection according to claim 1 is carried the chain type heat-treatment production line, it is characterized in that: described driven sprocket (5) also links to each other with a horizontally disposed telescoping mechanism (7), and described telescoping mechanism (7) can make driven sprocket (5) move towards the direction away from process furnace.
3. strong convection according to claim 1 and 2 is carried the chain type heat-treatment production line, it is characterized in that: described process furnace has successively continuous formation of three joint bodies of heater (1), and the blower fan (3) on every joint body of heater (1) is two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220401257 CN202717813U (en) | 2012-08-14 | 2012-08-14 | Strong convective transporting chain type heat treatment production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220401257 CN202717813U (en) | 2012-08-14 | 2012-08-14 | Strong convective transporting chain type heat treatment production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202717813U true CN202717813U (en) | 2013-02-06 |
Family
ID=47619641
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220401257 Expired - Fee Related CN202717813U (en) | 2012-08-14 | 2012-08-14 | Strong convective transporting chain type heat treatment production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202717813U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105112665A (en) * | 2015-08-31 | 2015-12-02 | 河南太行全利重工股份有限公司 | Metal smelting system |
| CN110408752A (en) * | 2019-08-26 | 2019-11-05 | 南京铁道职业技术学院 | A kind of small rod annealing lathe |
| CN111229947A (en) * | 2020-03-02 | 2020-06-05 | 翟述基 | Heating system for hot forming high-strength steel plate production line |
| CN113318066A (en) * | 2021-06-17 | 2021-08-31 | 常州伟博海泰生物科技有限公司 | Desensitizing freeze-dried mask for skin care and production process thereof |
| CN113639551A (en) * | 2021-08-27 | 2021-11-12 | 紫江炉业南京有限公司 | Rotatable chain plate type heating furnace |
-
2012
- 2012-08-14 CN CN 201220401257 patent/CN202717813U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105112665A (en) * | 2015-08-31 | 2015-12-02 | 河南太行全利重工股份有限公司 | Metal smelting system |
| CN110408752A (en) * | 2019-08-26 | 2019-11-05 | 南京铁道职业技术学院 | A kind of small rod annealing lathe |
| CN111229947A (en) * | 2020-03-02 | 2020-06-05 | 翟述基 | Heating system for hot forming high-strength steel plate production line |
| CN113318066A (en) * | 2021-06-17 | 2021-08-31 | 常州伟博海泰生物科技有限公司 | Desensitizing freeze-dried mask for skin care and production process thereof |
| CN113639551A (en) * | 2021-08-27 | 2021-11-12 | 紫江炉业南京有限公司 | Rotatable chain plate type heating furnace |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202717813U (en) | Strong convective transporting chain type heat treatment production line | |
| CN206736310U (en) | A kind of energy-efficient tempering furnace of roller shaft type | |
| CN103555921B (en) | Vehicle heat treatment system | |
| CN110670004B (en) | Continuous heat treatment production line for improving strength of aluminum alloy and working method thereof | |
| CN102410731A (en) | Hot air circulation system and heating and cooling furnace | |
| CN213739567U (en) | Steel heat treatment line | |
| CN205347524U (en) | Crawler -type tempering furnace | |
| CN203034051U (en) | Dual-layer intermittent spheroidizing annealing furnace | |
| CN215365858U (en) | Super-huge annular quenching furnace | |
| CN206330427U (en) | Energy-saving tempering heating furnace | |
| CN201209154Y (en) | Tunnel type continuous heat treating furnace | |
| CN209024602U (en) | A kind of high efficiency roller quenching device | |
| CN205138201U (en) | Protective atmosphere spiral conveying type heating furnace and auger delivery cooling device | |
| CN203602677U (en) | Heat treatment system for vehicle wheels | |
| CN205024282U (en) | Continuous type motorcycle wheel hub heat treatment furnace | |
| CN106863668A (en) | Vulcanizing equipment and curing line | |
| CN100432275C (en) | Continuous annealing furnace for blown aluminium plate | |
| CN202382555U (en) | Hot air circulating system and heating and cooling furnace | |
| CN208732927U (en) | A kind of glass chemistry toughening automatic assembly line | |
| CN208933433U (en) | Motor shaft quenching and tempering production line | |
| CN202193805U (en) | Continuous tempering furnace for car lamp | |
| CN206783710U (en) | Saw blade automatic quenching machine | |
| CN105002345A (en) | Continuous motorcycle hub heat treatment furnace | |
| CN219670579U (en) | Profile aging furnace | |
| CN205044030U (en) | Continuous induction heating furnace of rubber vulcanization mould |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C53 | Correction of patent for invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Gong Hua Inventor after: Jiang Bo Inventor after: Yang Tianhong Inventor before: Gong Hua Inventor before: Jiang Pi Inventor before: Yang Tianhong |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: GONG HUA JIANG PI YANG TIANHONG TO: GONG HUA JIANG BO YANG TIANHONG |
|
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130206 Termination date: 20130814 |