CN202717487U - Special-shaped angle vacuum sucker hoisting device - Google Patents

Special-shaped angle vacuum sucker hoisting device Download PDF

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Publication number
CN202717487U
CN202717487U CN 201220385874 CN201220385874U CN202717487U CN 202717487 U CN202717487 U CN 202717487U CN 201220385874 CN201220385874 CN 201220385874 CN 201220385874 U CN201220385874 U CN 201220385874U CN 202717487 U CN202717487 U CN 202717487U
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China
Prior art keywords
vacuum
special
guide
shaped angle
angle section
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Expired - Fee Related
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CN 201220385874
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Chinese (zh)
Inventor
周旭明
王彬
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SHANGHAI EUROBOT AUTOMATION ENGINEERING Ltd
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SHANGHAI EUROBOT AUTOMATION ENGINEERING Ltd
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Abstract

The utility model relates to a special-shaped angle vacuum sucker hoisting device. A vacuum sucker group is installed on a vacuum hoisting device main beam, and at least two groups of centring guide mechanisms are installed on the vacuum hoisting device main beam. A transverse adjusting spring is arranged between two vacuum suckers of the vacuum sucker group to adjust transverse displacement between the two vacuum suckers. A vertical guide shaft is installed on the top of each vacuum sucker, and the vertical guide shafts are connected through a vertical adjusting spring. Each centring guide mechanism is provided with more than four idler wheels, the idler wheels are installed on inverted V-shaped supporting legs, guide sleeves are arranged on upper portions of the inverted V-shaped supporting legs, a downward guide spring is arranged in each guide sleeve in a supporting mode, the top of each guide sleeve is provided with a guide shaft, and a downward displacement adjusting rod is arranged in an upper piece of each guide sleeve in a suspending mode. According to the special-shaped angle vacuum sucker hoisting device, a group or groups of the vacuum suckers are distributed on an special-shaped angle along the length direction, a vacuum pump is used as a vacuum power source, due to adoption of the special-shaped angle vacuum sucker hoisting device, production efficiency is improved, safety can be improved, and influences of human factors on product quality are reduced.

Description

Special-shaped angle section vacuum sucker lifting appliance
Technical field
The utility model relates to vacuum lifting tool, particularly a kind of vacuum sucker lifting appliance for special-shaped angle section carrying.So-called special-shaped angle section refers in particular to the section bars such as shape tube that cross-sectional shape relates to equilateral right angle, shaped pile, especially comprises the section bars such as hollow square pile, solid square pile, steel tubes, angle steel.
Background technology
Vacuum lifting tool was just used in developed country in a large number as far back as mid-term in last century, and China starts from latter stage in last century to the understanding of vacuum lifting tool, was constantly developed the beginning of this century, and vacuum lifting tool has been used in all trades and professions at home at present.For the utility model relate to a kind of for special-shaped angle section and adsorb the vacuum carrying suspender of two right angle faces, a kind of hollow square pile of the below in the special-shaped angle section set forth its current situation as background.
Abroad, Japan had developed pre-stress hollow high strength concrete hollow square pile (being called for short " hollow square pile ") in 2000, " Geotechnical Engineering circle " magazine the 10th volume the 2nd is interim has reported " Japan has accounted for 40% of all piles type to the use of hollow square pile; the advantage of visible hollow square pile; the U.S. is similar Japan also; the use of hollow square pile in 2003 has reached 9000 myriametres, account for total with the stake amount 35% ".
Hollow square pile begins fast development in market at home after 2007, whole precast pile industry has been caused certain impact, the needs that it is energy-conservation, material-saving, consumption reduction meet recycling economy development, be listed in section's of building " construction industry items generalized by science and technology production generalize item in 2010 " (section of building is commented (2011) No. 1), require the engineering of conditional region, particularly country or provinces and cities' priority project should preferentially be selected this product.
Building industry has also welcome the high speed development of hollow square pile to the heavy demand of hollow square pile both at home and abroad, yet the manufacturing line of hollow square pile still adopts traditional demoulding hoisting, in " People's Republic of China's building material industry standard " (JC/T2029-2010), requiring length to adopt two to collude the method for hanging or at 2 less than the hollow square pile of 15m hangs, length adopts at 4 and hangs greater than 15m and less than hollow square pile or the spliced pile of 30m.In actual production, the mode of this lifting is that 2 or multiple spot are stressed, and square pile easily is out of shape or is produced damage, even produces fracture, and safety misadventure easily occurs.
Therefore, develop the inevitable requirement that special-shaped angle section transport hoist safely and efficiently becomes this industry development in the art.
Summary of the invention
Task of the present utility model provides a kind of special-shaped angle section vacuum sucker lifting appliance, the various problems that it has occurred in having solved and having produced, improved the service life of suspender, eliminated sucker rubber serious wear in the sucker adsorption process, easily pullled the problem that comes off, introduced new centering guiding mechanism, increased suspender horizontal positioned self-checking function, the lateral adjustments error self-compensating function of sucker, shortened operation time for positioning, increased the success ratio of operation location, reduced owing to the suspender reason causes and produced the number of times that interrupts, improved the production efficiency of special-shaped angle section (hollow square pile).
Technical solution of the present utility model is as follows:
A kind of special-shaped angle section vacuum sucker lifting appliance, it comprises vacuum lifting tool girder, vacuum cup group, vacuum pump and control system, the vacuum cup group is installed on the vacuum lifting tool girder, and it also comprises the centering guiding mechanism, and at least two group centering guiding mechanisms are installed on the vacuum lifting tool girder;
Described vacuum cup group comprises two vacuum cups, lateral adjustments spring, the vertical axis of guide, vertical regulating spring, settle the lateral adjustments spring to regulate cross travel each other between two vacuum cups, vertically the axis of guide is placed in the top of vacuum cup, vertically the regulating spring vertical connecting axis of guide;
Described centering guiding mechanism comprises inverted V-shaped supporting leg, roller, downwards guide spring, guiding external member, the axis of guide and to the bottom offset adjust bar, each centering guiding mechanism is furnished with four with upper roller, roller is installed on the inverted V-shaped supporting leg, the guiding external member is arranged on inverted V-shaped supporting leg top, install downward guide spring in guiding external member inner support, at guiding external member top the axis of guide is installed, is hung with to the bottom offset adjust bar in upper the inside of guiding external member.
The sucker face of described two vacuum cups is 90 ° of angles.
Be provided with recoil spring between described vacuum cup group and the vacuum lifting tool girder.
Is furnished with pressure sensor on the described vacuum cup group.
The quantity of the centering guiding mechanism of installing on the described vacuum lifting tool girder is more than two groups.
Described centering guiding mechanism also comprises bump rubber, and bump rubber is arranged on the top of the axis of guide.
At least two rollers are installed on the inverted V-shaped supporting leg of described centering guiding mechanism.
The angle that the four rolling line of centers of described centering guiding mechanism forms is 90 °.
Described centering guiding mechanism is equipped with the displacement detecting sensor of downward guiding.
The utility model uses the principle of vacuum cup absorption, distribute one group at the length direction of special-shaped angle section and to organize at the most vacuum cup, use vacuum pump as vacuum power source, dispose the functional modules such as crossbeam, vacuum pump group, control cock group, vacuum cup, centering guide frame, electrical control, alarm detection.
Sucker uses the rubber customization of special substance, and every group of sucker is divided into independently two suckers, and two sucker binding faces become 90 ° of angles, and are identical with the cross section angle of special-shaped angle section, the intact square pile surface that fits in.Two suckers keep 90 ° of angles in theory always, mutually in the horizontal position by the slip of on the axis of guide, can leading of stretching of spring, to regulate the straightness errors of compensation many groups suckers on the crossbeam direction, avoid causing the part sucker to fail to paste firm angle section surface and can't adsorb.
The transverse shifting of single sucker and whole crossbeam drive two sense of motions set that move up and down the formation sucker of sucker and are the path of motion of 45 ° in sucker, this track is just in time fully perpendicular to the sucker binding face, so just, so that sucker can be according to this orbiting motion in the process of vacuum suction, the acomia looks in sucker lip limit and angle section surface has been avoided the wearing and tearing of rubber lip limit under weight to translation.
Vacuum in the sucker closed containing cavity forms uniform adsorption to angle section is surperficial, so that angle section is whole stressed even when absorption lifts, and without the risk that deforms damage even rupture.
The utility model configures two groups of centering guiding mechanisms at least, play effect accurate and that angle section is fitted and located for integral device crossbeam and sucker group, namely in the horizontal centering, on vertical downward vertical guiding, to correct displacement error and the angular error in sucker and the angle section applying process.The centering guide frame adopts and at the inverted V-shaped supporting leg roller is installed, and two supporting legs become 90 ° of angles, and two rollers are installed on each supporting leg at least, and guide spring is installed on the structure, to increase vectored reactive force, strengthens guide effect.At at least two group centering guide frames the displacement detecting sensor of guiding downwards is installed, must be equated by the shift value of guiding compression downwards with the control guide frame, i.e. the decline of crossbeam is level all the time, and control system just is allowed to open the absorption button.If crossbeam does not have level to descend, system then can be apprised of and show with signal, just operating personal can operate the levelness that crossbeam is adjusted in the lifting of the corresponding suspension hook of driving.
The utility model is supporting to be installed in below the driving; with the control system integration of driving, the absorption of vacuum cup and release all only need 3~5 seconds to get final product, and control system, checking system move automatically; reduce the personnel operation of dangerous position, protected the safety of field staff and equipment.
The utility model is owing to having adopted above technical scheme, make it compared with prior art, special-shaped angle section vacuum sucker lifting appliance of the present utility model has improved the problem that occurs in the special-shaped angle section production, improved the production efficiency of manufacturing enterprise, can improve safety, reduce human element to the impact of product design.
Description of drawings
Fig. 1 is the structural representation of a kind of special-shaped angle section vacuum sucker lifting appliance of the present utility model.
Fig. 2 is the sucker group structural representation of special-shaped angle section vacuum sucker lifting appliance of the present utility model.
Fig. 3 is one of the sucker group mode of operation of special-shaped angle section vacuum sucker lifting appliance of the present utility model schematic diagram, is adjacent to for the sucker group drops to special-shaped angle section.
Fig. 4 is two schematic diagrams of the sucker group mode of operation of special-shaped angle section vacuum sucker lifting appliance of the present utility model, is special-shaped angle section and the disengaging of sucker group.
Fig. 5 is the centering guiding mechanism schematic diagram of special-shaped angle section vacuum sucker lifting appliance of the present utility model.
Fig. 6 is one of the centering guiding mechanism mode of operation of special-shaped angle section vacuum sucker lifting appliance of the present utility model schematic diagram, is adjacent to for the centering guiding mechanism drops to special-shaped angle section.
Fig. 7 is two schematic diagrams of the centering guiding mechanism mode of operation of special-shaped angle section vacuum sucker lifting appliance of the present utility model, is centering guiding mechanism and the disengaging of sucker group.
Fig. 8 is one of the applicable special-shaped angle section cross sectional shape of special-shaped angle section vacuum sucker lifting appliance of the present utility model schematic diagram, is square solid angle section and solid diamond angle section.
Fig. 9 is two schematic diagrams of the applicable special-shaped angle section cross sectional shape of special-shaped angle section vacuum sucker lifting appliance of the present utility model, is the square angle section of square hole and square hole rhombus angle section.
Figure 10 is three schematic diagrams of the applicable special-shaped angle section cross sectional shape of special-shaped angle section vacuum sucker lifting appliance of the present utility model, is the square angle section of circular hole and circular hole rhombus angle section.
Figure 11 is four schematic diagrams of the applicable special-shaped angle section cross sectional shape of special-shaped angle section vacuum sucker lifting appliance of the present utility model, is the solid angle section of triangle.
Figure 12 is five schematic diagrams of the applicable special-shaped angle section cross sectional shape of special-shaped angle section vacuum sucker lifting appliance of the present utility model, is the dihedral material.
Reference numeral:
1 is crane trolley, and 2 is steel wire rope hook, and 3 is vacuum pump and control system, and 4 is electric appliance control box, 5 is the vacuum lifting tool girder, and 6 is the vacuum cup group, and 61 is vacuum cup, 62 is the lateral adjustments spring, and 63 is the vertical axis of guide, and 64 is vertical regulating spring, 7 is the centering guiding mechanism, and 71 is roller, and 72 is downward guide spring, 73 are the guiding external member, and 74 is the axis of guide, and 75 is bump rubber, 76 is to the bottom offset adjust bar, and 77 is the inverted V-shaped supporting leg, and 8 is special-shaped angle section.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is elaborated.
Referring to Fig. 1 to Fig. 7, special-shaped angle section vacuum sucker lifting appliance of the present utility model mainly is comprised of crane trolley 1, steel wire rope hook 2, vacuum pump and control system 3, electric appliance control box 4, vacuum lifting tool girder 5, vacuum cup group 6 and centering guiding mechanism 7.Vacuum cup group 6 is installed on the vacuum lifting tool girder 5.At least two group centering guiding mechanisms 7 are installed on the vacuum lifting tool girder 5.
Vacuum cup group 6 comprises two vacuum cups 61, lateral adjustments spring 62, the vertical axis of guide 63, vertical regulating spring 64, settle lateral adjustments spring 62 to regulate cross travel each other between two vacuum cups 61, vertically the axis of guide 63 is placed in the top of vacuum cup 61, vertically the regulating spring 64 vertical connecting axis of guides 63.The sucker face of two vacuum cups 61 is 90 ° of angles.
Centering guiding mechanism 7 comprises inverted V-shaped supporting leg 77, roller 71, downwards guide spring 72, guiding external member 73, the axis of guide 74 and to bottom offset adjust bar 76.Each centering guiding mechanism 7 is furnished with four with upper roller 71, and roller 71 is installed on the inverted V-shaped supporting leg 77.Guiding external member 73 is arranged on inverted V-shaped supporting leg 77 tops, installs downward guide spring 72 in guiding external member 73 inner supports, at guiding external member 73 tops the axis of guide 74 is installed, and is hung with to bottom offset adjust bar 76 in upper the inside of guiding external member 73.
Between vacuum cup group 6 and vacuum lifting tool girder 5, recoil spring is set.Pressure sensor on the vacuum cup group.The quantity of the centering guiding mechanism 7 of installing at vacuum lifting tool girder 5 is more than two groups.
Centering guiding mechanism 7 also is equipped with bump rubber 75, and bump rubber 75 is arranged on the top of the axis of guide 74.At least two rollers 71 are installed on the inverted V-shaped supporting leg 77 of centering guiding mechanism 7.The angle that four rolling 71 line of centerss of centering guiding mechanism 7 form is 90 °.Centering guiding mechanism 7 also is equipped with the displacement detecting sensor of downward guiding.
Referring to Fig. 8 to Figure 12, shown the multiple special-shaped angle section cross sectional shape that special-shaped angle section vacuum sucker lifting appliance of the present utility model is applicable among the figure.
Special-shaped angle section vacuum sucker lifting appliance of the present utility model has adopted following mode in actual applications:
As shown in fig. 1, crane trolley 1 arranges two or more sets steel wire rope hooks 2 and connects vacuum lifting tool girder 5, at vacuum lifting tool girder 5 array vacuum cup group 6 is set.The sucker face of vacuum cup group 6 is 90 ° of angles, fits in the sucker face of vacuum cup group 6 and special-shaped angle section 8 surfaces.Vacuum pump control system 3 connects vacuum cup group 6.
Between vacuum cup group 6 and vacuum lifting tool girder 5, recoil spring is set.Centering guiding mechanism 7 is installed on the vacuum lifting tool girder 5.Is furnished with pressure sensor on the vacuum cup group 6.Vacuum cup group 6 is comprised of two vacuum cups 61.
Along on vacuum lifting tool girder 5 directions, the centers of multi-group vacuum sucker group 6 and many group centering guiding mechanisms 7 are installed on the same straight line.
As shown in Fig. 2 to Fig. 4, vacuum cup group 6 mainly is comprised of vacuum cup 61, lateral adjustments spring 62, the vertical axis of guide 63, vertical regulating spring 64.Can make cross travel by lateral adjustments spring 62 between two vacuum cups 61 regulates, but keep 90 ° of angles, vacuum cup group 6 is connected with vacuum lifting tool girder 5 with the regulating spring of being connected 64 by the vertical axis of guide 63, can regulate thus the straightness error between each sucker group, and improve sling unbalance stress phenomenon behind the weight of each sucker group.
As shown in Fig. 5 to Fig. 7, centering guiding mechanism 7 mainly by inverted V-shaped supporting leg 77, roller 71, downwards guide spring 72, guiding external member 73, the axis of guide 74, bump rubber 75, form to bottom offset adjust bar 76.Every group of centering guiding mechanism 7 has four groups of rollers 71 at least, the angle of four groups of roller 71 formation just in time is 90 °, roller set can only move up and down by the guiding of guiding external member 73 and the axis of guide 74, and guide spring 72 produces downward directional tagging power, 75 bufferings of bump rubber action weaken.
The sucker face of vacuum cup group 6 is 90 ° of angles, fully fits with two right angle faces of special-shaped angle section 8, guarantees the applying degree of vacuum cup 61 and special-shaped angle section 8, forms airtight vacuum chamber.
When needs are carried special-shaped angle section 8, start first crane trolley 1, vacuum lifting tool is moved to the top of special-shaped angle section 8, by steel rope 2 vacuum cup group 6 being dropped to special-shaped angle section 8 is adjacent to, start vacuum pump control system 3 by electric appliance control box 4 and make formation airtight vacuum chamber between sucker group 6 and the special-shaped angle section 8, steel rope 2 rises to correct position, special-shaped angle section 8 is sling, start crane trolley 1 walking to the destination that will carry, after steel rope 2 drops to pre-placement location, fill with air by Dump valve to vacuum cup 61 and 8 of special-shaped angle sections, special-shaped angle section 8 breaks away from vacuum cup group 6, and special-shaped angle section carrying is complete.
In sum, adopt special-shaped angle section vacuum sucker lifting appliance of the present utility model, improved the production efficiency of manufacturing enterprise, can improve safety, reduce human element to the impact of product design.
Certainly, those skilled in the art in the art will be appreciated that, above-described embodiment only is that the utility model is described, and be not with opposing restriction of the present utility model, as long as in connotation scope of the present utility model, all will drop in the scope of the utility model claim the variation of above-described embodiment, modification etc.

Claims (9)

1. special-shaped angle section vacuum sucker lifting appliance, it comprises vacuum lifting tool girder, vacuum cup group, vacuum pump and control system, the vacuum cup group is installed on the vacuum lifting tool girder, it is characterized in that: it also comprises the centering guiding mechanism, and at least two group centering guiding mechanisms are installed on the vacuum lifting tool girder;
Described vacuum cup group comprises two vacuum cups, lateral adjustments spring, the vertical axis of guide, vertical regulating spring, settle the lateral adjustments spring to regulate cross travel each other between two vacuum cups, vertically the axis of guide is placed in the top of vacuum cup, vertically the regulating spring vertical connecting axis of guide;
Described centering guiding mechanism comprises inverted V-shaped supporting leg, roller, downwards guide spring, guiding external member, the axis of guide and to the bottom offset adjust bar, each centering guiding mechanism is furnished with four with upper roller, roller is installed on the inverted V-shaped supporting leg, the guiding external member is arranged on inverted V-shaped supporting leg top, install downward guide spring in guiding external member inner support, at guiding external member top the axis of guide is installed, is hung with to the bottom offset adjust bar in upper the inside of guiding external member.
2. special-shaped angle section vacuum sucker lifting appliance according to claim 1, it is characterized in that: the sucker face of described two vacuum cups is 90 ° of angles.
3. special-shaped angle section vacuum sucker lifting appliance according to claim 1 is characterized in that: be provided with recoil spring between described vacuum cup group and the vacuum lifting tool girder.
4. special-shaped angle section vacuum sucker lifting appliance according to claim 1 is characterized in that: be furnished with pressure sensor on the described vacuum cup group.
5. special-shaped angle section vacuum sucker lifting appliance according to claim 1, it is characterized in that: the quantity of the centering guiding mechanism of installing on the described vacuum lifting tool girder is more than two groups.
6. special-shaped angle section vacuum sucker lifting appliance according to claim 1, it is characterized in that: described centering guiding mechanism also comprises bump rubber, and bump rubber is arranged on the top of the axis of guide.
7. special-shaped angle section vacuum sucker lifting appliance according to claim 1 is characterized in that: two rollers are installed on the inverted V-shaped supporting leg of described centering guiding mechanism at least.
8. special-shaped angle section vacuum sucker lifting appliance according to claim 1 is characterized in that: the angle that the four rolling line of centers of described centering guiding mechanism forms is 90 °.
9. special-shaped angle section vacuum sucker lifting appliance according to claim 1, it is characterized in that: described centering guiding mechanism is equipped with the displacement detecting sensor of downward guiding.
CN 201220385874 2012-08-06 2012-08-06 Special-shaped angle vacuum sucker hoisting device Expired - Fee Related CN202717487U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220385874 CN202717487U (en) 2012-08-06 2012-08-06 Special-shaped angle vacuum sucker hoisting device

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Application Number Priority Date Filing Date Title
CN 201220385874 CN202717487U (en) 2012-08-06 2012-08-06 Special-shaped angle vacuum sucker hoisting device

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102774736A (en) * 2012-08-06 2012-11-14 上海优乐博特自动化工程有限公司 Special-shape vacuum suction disc sucking and lifting device and method
CN103241639A (en) * 2013-05-29 2013-08-14 重庆钢铁(集团)有限责任公司 Electromagnetic buffer device specially used for hoisting and transporting steel plates in steel plants
CN106081857A (en) * 2016-07-29 2016-11-09 江苏宇天港玻新材料有限公司 A kind of vacuum cup self-sustaining system
CN106348184A (en) * 2015-07-20 2017-01-25 厦门昊恒工贸有限公司 Flat plate assembling machine
CN104760879B (en) * 2015-04-03 2019-04-23 傅小娟 A kind of electric pole capture apparatus of multifunction power Operation Van

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102774736A (en) * 2012-08-06 2012-11-14 上海优乐博特自动化工程有限公司 Special-shape vacuum suction disc sucking and lifting device and method
CN103241639A (en) * 2013-05-29 2013-08-14 重庆钢铁(集团)有限责任公司 Electromagnetic buffer device specially used for hoisting and transporting steel plates in steel plants
CN104760879B (en) * 2015-04-03 2019-04-23 傅小娟 A kind of electric pole capture apparatus of multifunction power Operation Van
CN106348184A (en) * 2015-07-20 2017-01-25 厦门昊恒工贸有限公司 Flat plate assembling machine
CN106081857A (en) * 2016-07-29 2016-11-09 江苏宇天港玻新材料有限公司 A kind of vacuum cup self-sustaining system

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Granted publication date: 20130206

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