CN202705532U - Plate fine-adjustment device for horizontal electroplating bath - Google Patents
Plate fine-adjustment device for horizontal electroplating bath Download PDFInfo
- Publication number
- CN202705532U CN202705532U CN 201220269267 CN201220269267U CN202705532U CN 202705532 U CN202705532 U CN 202705532U CN 201220269267 CN201220269267 CN 201220269267 CN 201220269267 U CN201220269267 U CN 201220269267U CN 202705532 U CN202705532 U CN 202705532U
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- China
- Prior art keywords
- pole plate
- electroplating bath
- conductive rollers
- side cover
- horizontal electroplating
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Abstract
The utility model relates to a plate fine-adjustment device for a horizontal electroplating bath. In a high-speed electroplating machine set, the mounting accuracy of a plate is a key index of function accuracy of the machine set, and is a core technical problem. The plate fine-adjustment device comprises a conducting roller and strip steel position simulation device and an edge cover position simulation device, wherein the conducting roller and strip steel position simulation device comprises reference positioning seat blocks (1) which are arranged on conducting roller bearing block bases on the two sides of a bath body of the electroplating bath respectively; two connecting rods (2) are arranged on the reference positioning seat blocks; a distance between the connecting rods is consistent with the roller diameter of a conducting roller; sliding blocks (3) are arranged on the connecting rods; plumbs (4) are connected to the sliding blocks, and are connected with suspension wires (11); and one end of each connecting rod is connected with a crank handle (5). The plate fine-adjustment device is used for simultaneously adjusting the squareness accuracy of the conducting roller, plate mounting accuracy and edge cover mounting accuracy.
Description
Technical field:
The utility model relates to a kind of horizontal electroplating bath pole plate adjuster, belongs to field of mechanical technique.
Background technology:
In the high speed electrodeposition unit, the setting accuracy of pole plate is the key index of unit function precision, also is a core technology difficult problem.Apart from bigger than normal, it is large that ton steel is electroplated energy input between pole plate and the band steel, and distance is less than normal between pole plate and the band steel, and selectivity easy with steel and battery lead plate generation locality is switched on, and produces electric arc and burns point.According to statistics, present domestic several high speed ETL, it is all higher that the ton steel is electroplated energy input, and because the band steel that pole plate function accuracy error causes burns the monthly sealing amount of point defect more than 24.25 tons, up to 70.102 tons/month, and unit speed force-lands to just keeping normal production below the 350mpm when serious.Band steel burning point defect and Yield and quality are closely bound up, directly affect unit production capacity and economic benefit, have seriously restricted plating stable operation of unit and throughput.
Electroplate in the unit at insoluble anode, battery lead plate is installed in the both sides with steel, is connected with the rectifier anode, and conductive rollers connects the rectifier negative electrode.Electric current arrives the band steel from anode through electrolytic solution, arrives conductive rollers through the band steel again.Each rectifier connects a pole plate, and the polarity of pole plate can not be changed.The rated direct current that passes into: 4500A, rated direct voltage: 30V.The installation of pole plate is with certain obliquity.The purpose of installing like this: 1. be conducive to keep the homogeneity of electroplating, 2. be conducive to be with the steel high-speed stable running, 3. be conducive to the installation of side cover detection probe.
The sinking roller medullary ray of horizontal electroplating bath is parallel with the unit reference line, adjusts first the squareness of sinking roller, the conductive rollers verticality above adjusting take sinking roller as benchmark again.Be exactly the setting accuracy of battery lead plate by the distance accuracy with between steel and the both sides pole plate between conductive rollers and the sinking roller.Pole plate is installed on the saddle, is bolted between saddle and plating tank inner support, and bolt hole is slot, adjusts the saddle position with regard to capable of regulating polar plate position precision.When pole plate is changed, there are several problems:
Transfer and be with steel, dismounting conductive rollers could change this place's pole plate, the polar plate position precision does not have reference line.
Behind the conductive rollers installation in position, roller is threading or on the conductive rollers behind the messenger wire simulation band steel position, polar plate position is not adjusted the space.
Pole plate hits saddle when installing easily, makes the position skew of adjusting in advance.
The side cover position deviation causes polar plate position to guarantee.
The squareness precision of conductive rollers, pole plate precision, side cover precision influence each other.
The utility model content:
The purpose of this utility model is that the problem for above-mentioned existence provides a kind of horizontal electroplating bath pole plate adjuster, can simultaneously pole plate, side cover, conductive rollers precision be adjusted, and guarantees to electroplate the unit stably manufactured, reduces the ton steel and electroplates an energy consumption.
Above-mentioned purpose realizes by following technical scheme:
Horizontal electroplating bath pole plate adjuster, comprise conductive rollers and band steel position simulator and side cover position simulator, described conductive rollers and the origin reference location saddle that comprises with steel position simulator on the conductive rollers bearing block base that is installed in respectively plating tank cell body both sides, two connecting rods are installed above the described origin reference location saddle, distance between the described connecting rod is consistent with the roller of conductive rollers footpath, on the described connecting rod slide block is housed, connect plumb bob on the described slide block, an end of described connecting rod connects hand-crank.
Described horizontal electroplating bath pole plate adjuster, described side cover position simulator comprises the nylon balance beam that is installed on the side cover guide rod, connect level bar above the described nylon balance beam, the both ends of the surface of described nylon balance beam have the vertical scale line.
Described horizontal electroplating bath pole plate adjuster, two ends have the Split bearing pedestal endoporus above the described origin reference location saddle, and spot contact bearing is equipped with in described Split bearing pedestal endoporus the inside, and described connecting rod is installed on the described spot contact bearing.
Described horizontal electroplating bath pole plate adjuster, described slide block inside has the copper sliding sleeve.
Described horizontal electroplating bath pole plate adjuster, the length of described nylon balance beam is consistent with distance between two side cover centre holes.
Beneficial effect:
The utility model adopts origin reference location saddle and linkage assembly simulation conductive rollers and with the accurate location of steel, also discharged simultaneously the adjustment space of pole plate, the nylon balance beam can be simulated the central position of side cover, as long as guarantee that messenger wire is by balance beam vertical marker line, tangent with sinking roller, the setting accuracy of conductive rollers verticality, side cover has just been adjusted so.Be the distance that the Steel Ruler of 0.01mm is measured both sides pole plate and messenger wire with precision, the adjustment saddle can be adjusted the setting accuracy of pole plate.Like this, just can adjust simultaneously the squareness precision of conductive rollers, pole plate setting accuracy, side cover setting accuracy.Guarantee to electroplate unit and produce smoothly, reduce the ton steel and electroplate energy consumption.
Description of drawings:
Fig. 1 is structural representation of the present utility model.
Embodiment:
Come the utility model is described further below in conjunction with accompanying drawing:
Embodiment 1:
As shown in Figure 1: horizontal electroplating bath of the present utility model pole plate adjuster, comprise conductive rollers and band steel position simulator and side cover position simulator, described conductive rollers and the origin reference location saddle 1 that comprises with steel position simulator on the conductive rollers bearing block base that is installed in respectively plating tank cell body both sides, two connecting rods 2 are installed above the described origin reference location saddle, distance between the described connecting rod is consistent with the roller of conductive rollers footpath, slide block 3 is housed on the described connecting rod, connect plumb bob 4 on the described slide block, described plumb bob connects messenger wire 11, and an end of described connecting rod connects hand-crank 5.Slide block can slide at connecting rod, and slide block and plumb bob connect together by bolt, and in rotating the process of hand-crank, the messenger wire on the plumb bob can folding and unfolding, and the messenger wire simulation is with the position of steel.
Embodiment 2:
Described horizontal electroplating bath pole plate adjuster, described side cover position simulator comprises the nylon balance beam 6 that is installed on the side cover guide rod 12, connect level bar 7 above the described nylon balance beam, the both ends of the surface of described nylon balance beam have vertical scale line 8.
Embodiment 3:
Described horizontal electroplating bath pole plate adjuster, two ends have Split bearing pedestal endoporus 9 above the described origin reference location saddle, and spot contact bearing 10 is equipped with in described Split bearing pedestal endoporus the inside, and described connecting rod is installed on the described spot contact bearing.
Embodiment 4:
Described horizontal electroplating bath pole plate adjuster, described slide block inside has the copper sliding sleeve.
Embodiment 5:
Described horizontal electroplating bath pole plate adjuster, the length of described nylon balance beam is consistent with distance between two side cover centre holes.
Working process:
When needing to change pole plate, remove first conductive rollers, transfer the band steel, adjust sinking roller 13 squarenesses, the pole plate installation in position.Concrete order is as follows:
(1) two origin reference location saddle is installed in respectively above the conductive rollers bearing block base of cell body both sides, loads onto two connecting rods, simulates the conductive rollers position;
(2) load onto balance beam at the side cover guide rod, simulate the position of side cover;
(3) moving slider makes plumb bob to correct position, then shakes hand-crank, makes messenger wire vertically drop to the position lower than sinking roller in plumb bob.
(4) adjusting base both sides jackscrew makes both sides messenger wire and sinking roller tangent, overlaps with the equal amount vertical line simultaneously.At this moment, the conductive rollers squareness has just mixed up, and messenger wire is exactly the accurate location with steel, and the position of side cover is also accurate.
(5) adjust the pole plate saddle according to messenger wire again, the distance by Steel Ruler measurement messenger wire and pole plate can be controlled at the precision of pole plate in the 0.5mm.
(7) complete assembly of dismantling is loaded onto conductive rollers, the unit threading.Because virtual conductive rollers, band steel, side cover all mix up, pole plate, side cover and the conductive rollers of this moment be position in the setting accuracy scope all.
Claims (5)
1. horizontal electroplating bath pole plate adjuster, it is characterized in that: comprise conductive rollers and band steel position simulator and side cover position simulator, described conductive rollers and the origin reference location saddle that comprises with steel position simulator on the conductive rollers bearing block base that is installed in respectively plating tank cell body both sides, two connecting rods are installed above the described origin reference location saddle, distance between the described connecting rod is consistent with the roller of conductive rollers footpath, on the described connecting rod slide block is housed, connect plumb bob on the described slide block, an end of described connecting rod connects hand-crank.
2. horizontal electroplating bath according to claim 1 pole plate adjuster, it is characterized in that: described side cover position simulator comprises the nylon balance beam that is installed on the side cover guide rod, connect level bar above the described nylon balance beam, the both ends of the surface of described nylon balance beam have the vertical scale line.
3. horizontal electroplating bath according to claim 1 pole plate adjuster, it is characterized in that: two ends have the Split bearing pedestal endoporus above the described origin reference location saddle, spot contact bearing is equipped with in described Split bearing pedestal endoporus the inside, and described connecting rod is installed on the described spot contact bearing.
4. horizontal electroplating bath according to claim 1 pole plate adjuster, it is characterized in that: described slide block inside has the copper sliding sleeve.
5. horizontal electroplating bath according to claim 2 pole plate adjuster is characterized in that: the length of described nylon balance beam is consistent with distance between two side cover centre holes.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220269267 CN202705532U (en) | 2012-06-08 | 2012-06-08 | Plate fine-adjustment device for horizontal electroplating bath |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220269267 CN202705532U (en) | 2012-06-08 | 2012-06-08 | Plate fine-adjustment device for horizontal electroplating bath |
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CN202705532U true CN202705532U (en) | 2013-01-30 |
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CN 201220269267 Expired - Fee Related CN202705532U (en) | 2012-06-08 | 2012-06-08 | Plate fine-adjustment device for horizontal electroplating bath |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104251885A (en) * | 2013-06-26 | 2014-12-31 | 宝山钢铁股份有限公司 | Adjustment method of position deviation of welded pipe welding line and ultrasonic flaw detection dolly |
CN104562168A (en) * | 2015-01-07 | 2015-04-29 | 中冶南方工程技术有限公司 | Position adjusting device for anode plate of plating bath |
CN105002541A (en) * | 2015-08-07 | 2015-10-28 | 上海海事大学 | Automated electrolytic tank |
CN110904483A (en) * | 2019-11-29 | 2020-03-24 | 武汉钢铁有限公司 | Adjusting tool and adjusting method for electrogalvanizing anode box by vertical gravity method |
CN113564669A (en) * | 2021-06-30 | 2021-10-29 | 中国二十冶集团有限公司 | Conductive roller simulation line frame and seat block adjusting and positioning method |
-
2012
- 2012-06-08 CN CN 201220269267 patent/CN202705532U/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104251885A (en) * | 2013-06-26 | 2014-12-31 | 宝山钢铁股份有限公司 | Adjustment method of position deviation of welded pipe welding line and ultrasonic flaw detection dolly |
CN104251885B (en) * | 2013-06-26 | 2016-12-07 | 宝山钢铁股份有限公司 | Welded tube welding seam and the method for adjustment of ultrasonic examination dolly position deviation |
CN104562168A (en) * | 2015-01-07 | 2015-04-29 | 中冶南方工程技术有限公司 | Position adjusting device for anode plate of plating bath |
CN104562168B (en) * | 2015-01-07 | 2017-02-22 | 中冶南方工程技术有限公司 | Position adjusting device for anode plate of plating bath |
CN105002541A (en) * | 2015-08-07 | 2015-10-28 | 上海海事大学 | Automated electrolytic tank |
CN105002541B (en) * | 2015-08-07 | 2017-05-24 | 上海海事大学 | Automated electrolytic tank |
CN110904483A (en) * | 2019-11-29 | 2020-03-24 | 武汉钢铁有限公司 | Adjusting tool and adjusting method for electrogalvanizing anode box by vertical gravity method |
CN113564669A (en) * | 2021-06-30 | 2021-10-29 | 中国二十冶集团有限公司 | Conductive roller simulation line frame and seat block adjusting and positioning method |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130130 Termination date: 20200608 |
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CF01 | Termination of patent right due to non-payment of annual fee |