CN202705223U - Production line for toughened glass horizontal hot dipping detonation furnace - Google Patents
Production line for toughened glass horizontal hot dipping detonation furnace Download PDFInfo
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- CN202705223U CN202705223U CN 201220113879 CN201220113879U CN202705223U CN 202705223 U CN202705223 U CN 202705223U CN 201220113879 CN201220113879 CN 201220113879 CN 201220113879 U CN201220113879 U CN 201220113879U CN 202705223 U CN202705223 U CN 202705223U
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- hot dipping
- furnace
- glass
- stove
- toughened glass
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Abstract
The utility model relates to a production line for a toughened glass horizontal hot dipping detonation furnace. An arrangement type of glass to be toughened in the hot dipping detonation furnace is changed into a horizontal multilayer type, and the production line for the toughened glass horizontal hot dipping detonation furnace is matched with glass to be toughened in a toughening furnace. The production line comprises a hot dipping furnace, the hot dipping furnace is composed of furnace body heating channels composed of N interzone furnace bodies which are mutually communicated, and sheet arrangement structures in furnace bodies are horizontal roller bed transmission structures and are driven by a transmission device to rotate. The production line for the toughened glass horizontal hot dipping detonation furnace has the advantages that glass cooling processes are changed, glass is not cooled to room temperature and is cooled to temperature about 50 to 250 DEG C higher than the room temperature, then the glass is sent out of a toughening air grid to be sent into the hot dipping furnace, temperature of the glass in the hot dipping furnace remains at the environment temperature of 290 +/- 10 DEG C, glass cooling and reheating energy consumption is saved, air blown out in glass cooling can be collected into the hot dipping furnace by the toughening furnace air grid to complement heated air circulation in the hot dipping furnace, and the purpose of saving energy is achieved.
Description
Technical field
The utility model relate to a kind of hot dipping ignite in the stove by toughened glass screening form by change into vertically that horizontal multilayer is put and with annealing furnace in the horizontal hot dipping of toughened glass of being mated by toughened glass ignite the production line of stove, belong to hot dipping and ignite stove and make the field.
Background technology
Traditional horizontal roller formula glass tempering furnace: glass is cooled to below 150 degree to reach the glass heat processing units of tempering purpose from the tempering temperature spot.More than glass heats must being spent to tempering temperature spot 650 in this process, and be cooled to rapidly below 150 degree, this process adopts the wind cooling usually.In the process of this heating and cooling, all not only will consume the huge energy, and in the air-cooled process, a large amount of warm air of discharge is not only wasted the energy, and worsened employee's production work environment, seen accompanying drawing 7 for details.
Traditional hot dipping stove: because always there is certain self-destruction rate in toughened glass, for making the glass that is installed in external wall reach safe state, the glass that plays pendulum need to be done to ignite and process, its principle is that glass is placed among the airtight hot vessel, and the temperature of glass is heated to 290+/-10 degree, after 21 whole points for measuring temperature all reach this design temperature, the beginning timing.Keep being cooled to normal room temperature after 2 hours.The glass that self-destruction does not occur in this process is considered to stable toughened glass.The self-destruction rate through glass that ignite to process is not thousandth, through the self-destruction rate of ignition glass of processing be ten thousand/.See Fig. 8 for details.
Its weak point: annealing furnace is for reaching the cooling purpose, must utilize wind-force that glass is forced blast-cold, and the hot dipping stove is the purpose that reaches ignition, have to again glass is heated to 290 again, in this process, cooling and heating have all consumed the more energy, and the process of cooling and heating all needs elapsed time, production efficiency is wasted, and because annealing furnace is horizontal production, and the glass screening of hot dipping stove in the market is arranged vertically, glass is put from level changed to production efficiency and the human cost of having consumed arranged vertically.
The utility model content
Purpose of design: avoid the weak point in the background technology, design a kind of hot dipping ignite in the stove by toughened glass screening form by change into vertically that horizontal multilayer is put and with annealing furnace in the horizontal hot dipping of toughened glass of being mated by toughened glass ignite the production line of stove.
Design: in order to realize above-mentioned purpose of design.The application is put the screening form of hot dipping stove by the level of vertically changing into, and adopts the design of horizontal roller transmission mode or layering stack transfer mode, is technical characteristics of the present utility model.The purpose of doing like this is: the horizontal hot dipping of horizontal roller transmission mode is ignited stove and is comprised of N interval body of heater, it connects total length and can satisfy temperature insulation 2 hour the processing requirement of glass heats to the 290+-10 degree, and can require design length according to buying side, glass advances with roller-way after entering into body of heater, and is maintained at the temperature range of requirement always.After glass reaches processing requirement, to be sent horizontal hot dipping ignition stove by roller-way and enter between the cooling zone, the cold wind that is blown out from tuyere is cooled to below 50 degree and is sent to lower platform, by manually moving; And layering stack transfer mode structure, when glass advances to lower worktable, by manually the glass cullet that may exist on the table top being cleaned out, the glass table top of this space-time has been waited at this station, glass is sent to advancing on the power wheel on the sheet lifting table in the heating chamber of hot dipping stove first segment by roller-way subsequently, table top lifting device A starts subsequently, and this glass table top that has been placed glass is risen to the last layer space.The like, when this glass table top is thus lifted to top layer, by horizontal power wheel this glass table top is transferred to heating chamber A.Along with the entering of glass, this table top is progressively dropped on the horizontal power wheel of lower floor by table top lifting device B subsequently, and by laterally power wheel is traversing to heating chamber B.And subsequently along with entering by table top lifting device C of glass rises to heating chamber B top.This table top is by the traversing top to cooling room of horizontal power wheel subsequently, and by table top lifting device D progressively drop to the bottom chassis return on the power wheel, this moment, the slice lifting table rose, with the glass jack-up on the chassis, slice power wheel on the slice lifting table and lower platform move simultaneously, and glass is sent.After glass is sent, the landing of slice lifting table, chassis is returned power wheel by chassis and is sent to the heating chamber bottom, advances the sheet lifting table and raises, and advances lower bench roller road synchronization action of sheet power wheel and annealing furnace glass is sent into chassis zone, repeated work.
Technical scheme: the production line of stove is ignited in the horizontal hot dipping of a kind of toughened glass, upper slice platform piece mouth is directly to the glass tempering furnace import, the glass tempering outlet of still is communicated with the air-cooling chamber import, the air-cooling chamber outlet is directly to lower platform one end, the lower platform the other end is directly to the import of the horizontal hot dipping ignition of toughened glass stove, and the horizontal hot dipping of toughened glass is ignited outlet of still directly to lower platform one end.
The utility model is compared with background technology, and the one, the utility model can be divided into left slice on the slice direction, and right slice, front slice fully can be according to client's factory building space arrangements; The 2nd, the utility model is put the screening form of hot dipping stove by the level of vertically changing into, and is respectively horizontal roller transmission mode and layering stack transfer mode, and this can have ready conditions two kinds of different equipment and links together; The 3rd, after the utility model is connected to lower platform of annealing furnace with the hot dipping stove, thereby saved the labor cost that the workman carries; The 4th, the utility model has changed the technique of glass cools, no longer glass cools is arrived room temperature, but being cooled to be higher than room temperature 50---the temperature about 250 degree is just sent windshield mold for toughing with glass, and enter the hot dipping stove, in the hot dipping stove, directly be incubated under the envrionment temperature of 290+/-10 degree, thereby saved glass cools and the energy consumption that reheats; The 5th, the wind that the utility model blows out annealing furnace air grid section during with glass cools is collected in the hot dipping stove, as replenishing of hot air circulation in the hot dipping stove, thereby further reaches the purpose of saving the energy; The 6th, the utility model is connected to the hot dipping stove under the annealing furnace after the sheet platform, when glass is sent from the piece mouth of hot dipping stove, has realized the purpose of igniting; The 7th, the utility model both can be the horizontal roller transmission mode from transfer mode, also can be layering stack transfer mode, adapted to the needs of varying environment.
Description of drawings
Fig. 1 is that stove production line schematic diagram is ignited in the horizontal hot dipping of proof box of deep buried type toughened glass.
Fig. 2 is that stove production line schematic diagram is ignited in the horizontal hot dipping of three-dimensional toughened glass.
Fig. 3 is the structural representation that stove the first embodiment is ignited in the horizontal hot dipping of toughened glass.
Fig. 4 is the structural representation that stove is ignited in the horizontal hot dipping of toughened glass among Fig. 3.
Fig. 5 is the structural representation that stove the second embodiment is ignited in the horizontal hot dipping of toughened glass.
Fig. 6 is the structural representation that stove is ignited in the horizontal hot dipping of toughened glass among Fig. 5.
Fig. 7 is the structural representation of background technology tradition horizontal roller formula glass tempering furnace.
Fig. 8 is the structural representation of traditional hot dipping stove in the background technology.
Embodiment
Embodiment 1: with reference to accompanying drawing 1-4.The production line of stove is ignited in the horizontal hot dipping of a kind of proof box of deep buried type layering stack delivery type toughened glass, upper slice platform 201 piece mouths directly are heated to about 680 degree glass tempering furnace 202(glass) import, glass tempering furnace 202 outlet is air-cooled to room temperature with air-cooling chamber 203() import is communicated with, air-cooling chamber 203 outlets are directly to lower platform 204 1 ends, lower platform 204 the other ends are directly to 205 imports of the horizontal hot dipping ignition of toughened glass stove, and the horizontal hot dipping of toughened glass is ignited stove 205 outlets directly to lower platform 206 1 ends.It is underground proof box of deep buried type structure that stove is ignited in the horizontal hot dipping of described layering stack delivery type toughened glass, and purpose is fit to the client of factory building spatial altitude deficiency.
Embodiment 1-1: on the basis of embodiment 1, the horizontal hot dipping stove of described toughened glass forms the body of heater heat tunnel that is interconnected by N interval body of heater, and the screening structure in the body of heater is horizontal roller drive mechanism 3-1 and drives rotation by transmission mechanism 2-1.Described body of heater is made of first body of heater 1-1 and second body of heater 1-2, opens or closes around trip shaft 8-1 by trip shaft 8-1 connection and first body of heater 1-1 between first body of heater 1-1 sidewall and second body of heater 102 sidewalls.Described body of heater heat tunnel is greater than 280 ℃, and less than 300 ℃, the glass that is positioned at the body of heater heat tunnel is heated to 290 ± 10 ℃.The outlet of described body of heater heat tunnel is communicated with refrigerating unit 4-1 import.Its production technique, after the hot dipping stove being connected to lower platform of annealing furnace, glass cools to 50～250 ℃ are just sent glass windshield mold for toughing, entered horizontal hot dipping and ignite stove, directly insulation is incubated 1.5～2.5 hours under 290 ± 10 ℃ envrionment temperature in horizontal hot dipping ignition stove, when then sending from the piece mouth of horizontal hot dipping ignition stove, just reached the purpose of igniting, enter glass in the refrigerating unit 401 this moment and be cooled that to be cooled to 50 degree following and be sent to lower platform for cold wind that tuyere in the device blows out, moved by artificial or mechanical manipulator.
Embodiment 1-2: with reference to accompanying drawing 4-6.Described hot dipping stove is by N body of heater heating chamber 3 and N furnace insulation chamber 6 and cooling room 7 forms and body of heater heating chamber 3, a N furnace insulation chamber 6 and cooling room 7 consist of the rectangular ripple passage of passage, N body of heater heating chamber 3 and cooling room 7 are respectively equipped with into sheet lifting table 1 and slice lifting table 8,6 belows, N furnace insulation chamber be provided with slice driving wheel group 10 and slice driving wheel group 10 two ends respectively with advance sheet lifting table 1 and slice lifting table 8 in-out ends are complementary, body of heater heating chamber 3 and cooling room 7 are equipped with sheet glass table top elevating transport apparatus 5.Described sheet glass table top elevating transport apparatus 5 is to be made of vertical promotion device and cross conveyor.Described vertical promotion device is made of multiple glazing Lifting platform 4 and guide transmission gear, and library structure is deposited just as the multilayer automobile stereo by multiple glazing Lifting platform 4 mechanisms, and guide transmission gear, just as boat meal case horizontally-guided transmission rig.The described bottom of advancing sheet lifting table 1 and slice lifting table 8 is respectively equipped with lifting drive, top and is respectively equipped with contact pin power wheel 1 and slice power wheel 9 and is provided with contact pin power wheel 1 and slice power wheel 9 is to intersect with driving wheel group 10 power wheels and cooperates.Its production technique, when glass advances to lower worktable, by artificial or mechanical manipulator the glass cullet that may exist on the table top are cleaned out, the glass table top of this space-time has been waited at this station, glass is sent to advancing on the power wheel on the sheet lifting table in the heating chamber 3 of hot dipping stove first segment by roller-way subsequently, the first table top lifting device 5 starts subsequently, this glass table top 4 that has been placed glass is risen to the last layer space, the like, when this glass table top is thus lifted to top layer, by horizontal power wheel this glass table top is transferred to the first heating chamber, entering along with glass subsequently, this table top is progressively dropped on the horizontal power wheel of lower floor by the second table top lifting device 5, and by laterally power wheel is traversing to the second heating chamber, and subsequently along with entering by the 3rd table top lifting device 5 of glass rises to the second heating chamber 3 tops, this table top is by the traversing top to cooling room of horizontal power wheel subsequently, and by the 3rd table top lifting device progressively drop to the bottom chassis return on the power wheel, this moment, the slice lifting table rose, with the glass jack-up on the chassis, slice power wheel on the slice lifting table and lower platform move simultaneously, glass is sent, after glass is sent, the landing of slice lifting table, chassis is returned power wheel by chassis and is sent to the heating chamber bottom, advancing the sheet lifting table raises, advance lower bench roller road synchronization action of sheet power wheel and annealing furnace glass is sent into chassis zone, repeated work.
Embodiment 2: with reference to accompanying drawing 2.On the basis of embodiment 1, the production line of stove is ignited in the horizontal hot dipping of a kind of three-dimensional layering stack delivery type toughened glass, upper slice platform 301 piece mouths directly are heated to about 680 degree glass tempering furnace 302(glass) import, glass tempering furnace 302 outlet is air-cooled to room temperature with air-cooling chamber 303() import is communicated with, air-cooling chamber 303 outlets are directly to lower platform 304 1 ends, lower platform 304 the other ends are directly to 305 imports of the horizontal hot dipping ignition of toughened glass stove, and the horizontal hot dipping of toughened glass is ignited stove 305 outlets directly to lower platform 306 1 ends.
It is three-dimensional overhead type that stove is ignited in the horizontal hot dipping of described layering stack delivery type toughened glass, and purpose is the large client of surface construction difficulty compatibly.
What need to understand is: although above-described embodiment is to the mentality of designing of the present utility model detailed text description of contrasting; but these text descriptions; just the simple text of the utility model mentality of designing is described; rather than to the restriction of the utility model mentality of designing; any combination that does not exceed the utility model mentality of designing, increase frame or modification, all fall in the protection domain of the present utility model.
Claims (10)
1. the production line of stove is ignited in the horizontal hot dipping of a toughened glass, it is characterized in that: upper slice platform (201) piece mouth is directly to glass tempering furnace (202) import, glass tempering furnace (202) outlet is communicated with air-cooling chamber (203) import, air-cooling chamber (203) outlet is directly to lower platform (204) one ends, directly to the import of the horizontal hot dipping ignition of toughened glass stove (205), the horizontal hot dipping of toughened glass is ignited stove (205) outlet directly to lower platform (206) one ends to lower platform (204) the other end.
2. the production line of stove is ignited in the horizontal hot dipping of toughened glass according to claim 1, it is characterized in that: the horizontal hot dipping stove of described toughened glass (205) forms the body of heater heat tunnel that is interconnected by N interval body of heater, and the screening structure in the body of heater is horizontal roller drive mechanism (3-1) and drives rotation by transmission mechanism (2-1).
3. the production line of stove is ignited in the horizontal hot dipping of toughened glass according to claim 2, it is characterized in that: described body of heater is made of first body of heater (1-1) and second body of heater (1-2), opens or closes around trip shaft (8-1) by trip shaft (8-1) connection and first body of heater (1-1) between first body of heater (1-1) sidewall and second body of heater (1-2) sidewall.
4. the production line of stove is ignited in the horizontal hot dipping of toughened glass according to claim 2, and it is characterized in that: described body of heater heat tunnel is greater than 280 ℃, and less than 300 ℃, the glass that is positioned at the body of heater heat tunnel is heated to 290 ± 10 ℃.
5. the production line of stove is ignited in the horizontal hot dipping of toughened glass according to claim 1, and it is characterized in that: the outlet of described body of heater heat tunnel is communicated with refrigerating unit (4-1) import.
6. the production line of stove is ignited in the horizontal hot dipping of toughened glass according to claim 1, it is characterized in that: described hot dipping stove is by N body of heater heating chamber (3) and N furnace insulation chamber (6) and cooling room (7) forms and body of heater heating chamber (3), the rectangular ripple passage of passage that N furnace insulation chamber (6) and cooling room (7) consist of, N body of heater heating chamber (3) and cooling room (7) are respectively equipped with into sheet lifting table (1) and slice lifting table (8), N furnace insulation chamber (6) below be provided with slice driving wheel group (10) and slice driving wheel group (10) two ends respectively with advance sheet lifting table (1) and slice lifting table (8) in-out end is complementary, body of heater heating chamber (3) and cooling room (7) are equipped with sheet glass table top elevating transport apparatus (5).
7. the production line of stove is ignited in the horizontal hot dipping of toughened glass according to claim 1, and it is characterized in that: described sheet glass table top elevating transport apparatus (5) is to be made of vertical promotion device and cross conveyor.
8. the production line of stove is ignited in the horizontal hot dipping of toughened glass according to claim 1, it is characterized in that: described vertical promotion device is made of multiple glazing Lifting platform (4) and guide transmission gear.
9. the production line of stove is ignited in the horizontal hot dipping of toughened glass according to claim 1, it is characterized in that: the described bottom of advancing sheet lifting table (1) and slice lifting table (8) is respectively equipped with lifting drive, top and is respectively equipped with contact pin power wheel (1) and slice power wheel (9) and is provided with contact pin power wheel (1) and slice power wheel (9) is to intersect with driving wheel group (10) power wheel and cooperates.
10. the production line of stove is ignited in the horizontal hot dipping of toughened glass according to claim 1, it is characterized in that: it is underground proof box of deep buried type structure or three-dimensional overhead type that stove is ignited in the horizontal hot dipping of described toughened glass.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220113879 CN202705223U (en) | 2012-03-23 | 2012-03-23 | Production line for toughened glass horizontal hot dipping detonation furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220113879 CN202705223U (en) | 2012-03-23 | 2012-03-23 | Production line for toughened glass horizontal hot dipping detonation furnace |
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| Publication Number | Publication Date |
|---|---|
| CN202705223U true CN202705223U (en) | 2013-01-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220113879 Expired - Fee Related CN202705223U (en) | 2012-03-23 | 2012-03-23 | Production line for toughened glass horizontal hot dipping detonation furnace |
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| CN (1) | CN202705223U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102603176A (en) * | 2012-03-23 | 2012-07-25 | 杭州精工机械有限公司 | Toughened glass horizontal hot dipping detonating furnace |
| CN115321800A (en) * | 2022-07-08 | 2022-11-11 | 山东瑞泰玻璃绝缘子有限公司 | Integrated tempering machine is collected in tempering of glass insulator production usefulness |
-
2012
- 2012-03-23 CN CN 201220113879 patent/CN202705223U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102603176A (en) * | 2012-03-23 | 2012-07-25 | 杭州精工机械有限公司 | Toughened glass horizontal hot dipping detonating furnace |
| CN115321800A (en) * | 2022-07-08 | 2022-11-11 | 山东瑞泰玻璃绝缘子有限公司 | Integrated tempering machine is collected in tempering of glass insulator production usefulness |
| CN115321800B (en) * | 2022-07-08 | 2023-11-10 | 山东瑞泰玻璃绝缘子有限公司 | Integrated tempering and collecting tempering machine for glass insulator production |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130130 Termination date: 20150323 |
|
| EXPY | Termination of patent right or utility model |