CN202700649U - Multifunctional gear grinding machine oil cooling and filtering equipment - Google Patents
Multifunctional gear grinding machine oil cooling and filtering equipment Download PDFInfo
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- CN202700649U CN202700649U CN 201220271978 CN201220271978U CN202700649U CN 202700649 U CN202700649 U CN 202700649U CN 201220271978 CN201220271978 CN 201220271978 CN 201220271978 U CN201220271978 U CN 201220271978U CN 202700649 U CN202700649 U CN 202700649U
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Abstract
The utility model discloses multifunctional gear grinding machine oil cooling and filtering equipment, which comprises a dirty oil tank, a rough filtering unit and a fine filtering unit, wherein the dirty oil tank is communicated with a machine tool; the rough filtering unit and the fine filtering unit are arranged in sequence; the rough filtering unit comprise a scraper type filtering bucket; the dirty oil inlet of the scraper type filtering bucket is communicated with the dirty oil tank; the clean oil outlet and the scrap discharging hole of the scraper type filtering bucket are communicated with the dirty oil tank and a magnetic filter and/or a scrap collecting basket; the fine filtering unit comprises a high-polymer fine filtering bucket; the dirty oil inlet, clean oil outlet and dirt outlet of the high-polymer fine filtering bucket are communicated with the clean oil inlets of the dirty oil tank and the cooling unit and a dirty powder basket; and the clean oil outlet of the cooling unit is communicated with the machine tool. Furthermore, a filtering device for filtering up and down in a reciprocating way is arranged in the dirty powder basket. The multifunctional gear grinding machine oil cooling and filtering equipment has the advantages of high filtering precision, good refrigerating effect, complete functions, easiness in operating, convenience in maintaining, environmental friendliness and safety.
Description
Technical field
The utility model relates to a kind of waste liquid filter plant, relates in particular to but filter plant of a kind of multifunctional gear grinding machine high accuracy oil cooling.
Background technology
In the gear grinding process, the dirty oil of generation filters difficulty very, and its reason is: one, and the grinding oil viscosity is very high, stops up easily filter core, and then has a strong impact on flow and the precision of filtration; Its two, abrasive dust is thread, sticks easily on filter core, also is easy to cause the damage of oil well pump, and causes filter effect very undesirable.
The utility model content
The purpose of this utility model is to provide but filter plant of a kind of multifunctional gear grinding machine high accuracy oil cooling,
It can realize quick, accurately filtration to the dirty oil of grinding, thereby overcomes deficiency of the prior art.
For achieving the above object, the utility model has adopted following technical scheme:
A kind of multifunctional gear grinding machine high accuracy oil cooling is filter plant but, comprise the dirty fuel tank that is communicated with lathe,
The coarse filtration unit that sets gradually and smart filter element, described coarse filtration unit comprises the scraper type filter vat, the dirty oil-in of described scraper type filter vat is communicated with dirty fuel tank, the outlet of its absolute oil and chip removal mouth are communicated with dirty fuel tank and magnetic filter and/or crumb loading basket respectively, smart filter element comprises the smart filter vat of macromolecule, the smart filter vat of macromolecule (dirty oil-in, absolute oil outlet and the outlet of dirty slag is communicated with clean oil entrance and the dirty powder basket of dirty fuel tank, cooling unit respectively, the clean oil of described cooling unit exports and is communicated with lathe.
Preferably, the dirty oil-in of described scraper type filter vat is communicated with dirty fuel tank through the pipeline with ball valve.
Preferably, the chip removal mouth of described scraper type filter vat is communicated with magnetic filter and/or crumb loading basket through the pipeline with operated pneumatic valve respectively.
Preferably, this multifunctional gear grinding machine high accuracy oil cooling but filter plant also comprise for the Integrated Chip car of accepting the dirty slag of discharging from magnetic filter and/or crumb loading basket.
Preferably, described cooling unit comprises plate-type evaporator, the smart filter vat of described macromolecule top is provided with the absolute oil outlet, the absolute oil outlet of the smart filter vat of this macromolecule is communicated with the clean oil entrance of evaporimeter through the pipeline with the Aerodynamic Axis valve, the clean oil outlet of described evaporimeter is communicated with clean fuel tank, and described clean fuel tank is communicated with lathe.
Preferably, described cooling unit also comprises compressor and the condenser that is interconnected, and described compressor and condenser be communicated with refrigerant exit and the refrigerant entrance of plate-type evaporator respectively, forms refrigerating circuit.
Preferably, the dirty slag outlet of the smart filter vat of described macromolecule is communicated with dirty powder basket through the Aerodynamic Axis valve.
Preferably, also be provided with up and down reciprocatingly filter in the described dirty powder basket, described up and down reciprocatingly filter is connected with lifting drive, and described up and down reciprocatingly filter comprises the plural filter core of horizontally set, and described filter core inner chamber is communicated with backwash unit and dirty fuel tank respectively.
Preferably, on the described up and down reciprocatingly filter liquid level gauge is installed also.
Preferably, described filter core inner chamber also is communicated with negative pressure pump, and described filter core inner chamber is communicated with dirty fuel tank and backwash unit through the pipeline of half absolute oil pipeline and provided with electromagnetic valve respectively simultaneously, and described backwash unit comprises the Compressed Gas supply equipment.
The utility model is when work, mainly be divided into coarse filtration and smart filter progress, coarse filtration is the design principle that adopts internally scraping type, with thread abrasive dust scrape and automatic-discharging to magnetic filter (iron-based material) or crumb loading basket (non magnetic material), grinding oil after coarse filtration enters dirty fuel tank, again by the smart filter element of the equipment suction such as high-pressure pump, utilize nanometer filter core abrasive dust and the emery wheel fine powder that remnants are a small amount of in the smart filter element to filter out, the clean oil that filters out is again through the cooling unit cooling, again enter clean oil sump thereafter, and be evacuated to lathe by equipment such as high-pressure pumps and use, the filter residue that produces then again applying high voltage back washing mode be discharged in the crumb loading basket, take out again after collection is full.
The utility model filtering accuracy is high, good refrigeration effect, and multiple functional, simple to operate, easy to maintenance, safety and environmental protection can be realized the high efficiente callback utilization of resource.
Description of drawings
Fig. 1 is the structural representation of the utility model one preferred embodiment.
The specific embodiment
Below in conjunction with a preferred embodiment and accompanying drawing to the technical solution of the utility model.
Consult Fig. 1, the multifunctional gear grinding machine oil cooling of present embodiment but filter plant mainly by lathe 1#, Integrated Chip car 2#, scraper type filter vat 3#, magnetic filter 4#, dirty fuel tank 5#, the smart filter vat 6# of macromolecule, plate-type evaporator 7#, compressor 8#, condenser 9#, dirty powder basket 10#, clean fuel tank 11#, dirty oil-piping L1, absolute oil pipeline L2, compressed air hose L3, refrigerant pipe L4, ball valve P-1, operated pneumatic valve P-2, check valve P-3, Aerodynamic Axis valve P-4, Pressure gauge P-5, relief valve P-6, cylinder P-7, magnetic valve P-8, secondary deslagging filtration system P-9, oil well pump M1, scraper type filter vat motor M 2, Magnetic filtration device motor M 3, filter pump M4, negative pressure pump M5, compressor M6, condenser motor M 7, the compositions such as oil feed pump M8.
But the filter plant operation principle is as follows for this multifunctional gear grinding machine high accuracy oil cooling:
Half clean oil after coarse filtration flows into dirty fuel tank 5# by pipeline L1, entering the smart filter vat 6# of macromolecule by filter pump M4 and pipeline L1 again begins to filter, clean oil is through the clean oil entrance of the smart filter vat 6# top exit pipeline of macromolecule and the direct suction evaporimeter of Aerodynamic Axis valve P-4 7#, realize the refrigeration of grinding fluid, clean oil outlet by evaporimeter 7# enters clean fuel tank 11# again, thereafter taking out lathe via clean oil pump M8 and pipeline L2 uses, wherein, evaporimeter 7# is communicated with compressor 8#, after compressor 8# and 7 startups of condenser motor M, refrigerant among the condenser 9# is via refrigerant pipe L4 input evaporimeter 7#, form a refrigerating circuit, make evaporimeter produce refrigeration, realize the cooling of grinding fluid.
Filter core in the smart filter vat of aforementioned macromolecule is through after filtering for a long time, and cartridge surface is amassed full dirty slag.Control module operation recoil back washing this moment program is carried out backwash, and the dirty slag that is attached on the filter core is discharged, and the step of backwash is as follows:
Compressed air enters the smart filter vat of macromolecule via compressed air hose L3 and check valve P-3 and begins backwash, dirty slag after the backwash enters dirty powder basket 10# by Aerodynamic Axis valve P4, be provided with secondary filter system P-9 (up and down reciprocatingly filter) in the dirty powder basket, this secondary filter system adopts up and down reciprocatingly filter, device liquid level gauge P-10 on this filter, many filter core P-11 wherein also are housed, the direct cross locking of filter core P-11 is on the screw on the filter end face up and down reciprocatingly, the negative pressure and the naturally osmotic that utilize negative pressure pump M5 to produce, will be through piping L1 and P-8 magnetic valve input secondary filter system be filtered into half clean oil with the extremely dirty oil of dirty slag, again in the direct dirty fuel tank 5# of suction, when the filter core of secondary filter system clogs, magnetic valve P-8 opens, compressed air enters filter core by pipeline L3 and does backwash, with the dirty slag blowback that is attached to filter core make its group from, recover original flow, when filter core is badly damaged can't filter the time, up and down reciprocatingly filter rises, in order to reach fast simply more renew cartridge, after dirty powder basket is full, up and down reciprocatingly filter also can rise, and this moment is as long as take out cleaning with the cloth pocket in the dirty powder basket.
Preferably, also can comprise a control module in the present embodiment, the instruction that this control module can be preset according to operating personnel or the instruction of in real time input and/or according to the signal of various sensing equipments feedbacks, automatically control each running status electronic, pneumatic or hydraulic package in the present embodiment, and then realize the automatic operation of this cold filtration equipment, thereby the Effective Raise operating efficiency is saved human resources.
Below only be concrete exemplary applications of the present utility model, protection domain of the present utility model is not constituted any limitation.All employing equivalents or equivalence are replaced and the technical scheme of formation, all drop within the utility model rights protection scope.
Claims (10)
1. but filter plant of a multifunctional gear grinding machine oil cooling, comprise the dirty fuel tank (5#) that is communicated with lathe (1#), it is characterized in that, it also comprises coarse filtration unit and the smart filter element that sets gradually, described coarse filtration unit comprises scraper type filter vat (3#), the dirty oil-in of described scraper type filter vat (3#) is communicated with dirty fuel tank (5#), the outlet of its absolute oil and chip removal mouth are communicated with dirty fuel tank (5#) and magnetic filter (4#) and/or crumb loading basket respectively, smart filter element comprises the smart filter vat (6#) of macromolecule, the dirty oil-in of the smart filter vat of macromolecule (6#), absolute oil outlet and dirty slag export respectively and dirty fuel tank (5#), the clean oil entrance of cooling unit and dirty powder basket (10#) are communicated with, and the clean oil outlet of described cooling unit is communicated with lathe.
2. but filter plant of multifunctional gear grinding machine oil cooling according to claim 1 is characterized in that, the dirty oil-in of described scraper type filter vat (3#) is communicated with dirty fuel tank (5#) through the pipeline with ball valve (P-1).
3. but filter plant of each described multifunctional gear grinding machine oil cooling according to claim 1-2, it is characterized in that the chip removal mouth of described scraper type filter vat (3#) is communicated with magnetic filter (4#) and/or crumb loading basket through the pipeline with operated pneumatic valve (P-2).
4. but filter plant of multifunctional gear grinding machine oil cooling according to claim 3 is characterized in that, it also comprises for the Integrated Chip car (2#) of accepting the dirty slag of discharging from magnetic filter (4#) and/or crumb loading basket.
5. but filter plant of multifunctional gear grinding machine oil cooling according to claim 1, it is characterized in that, described cooling unit comprises plate-type evaporator (7#), the smart filter vat (6#) of described macromolecule top is provided with the absolute oil outlet, the absolute oil outlet of the smart filter vat of this macromolecule (6#) is communicated with the clean oil entrance of evaporimeter (7#) through the pipeline with Aerodynamic Axis valve (P-4), the clean oil outlet of described evaporimeter (7#) is communicated with clean fuel tank (11#), and described clean fuel tank (11#) is communicated with lathe.
6. but filter plant of multifunctional gear grinding machine oil cooling according to claim 5, it is characterized in that, described cooling unit also comprises compressor (8#) and the condenser (9#) that is interconnected, and described compressor (8#) and condenser (9#) are communicated with refrigerant exit and the refrigerant entrance of plate-type evaporator (7#) respectively, form refrigerating circuit.
7. but filter plant of multifunctional gear grinding machine oil cooling according to claim 1 is characterized in that, the dirty slag outlet of the smart filter vat of described macromolecule (6#) is communicated with dirty powder basket (10#) through Aerodynamic Axis valve (P-4).
8. according to claim 1 or but filter plant of 7 described multifunctional gear grinding machine oil coolings, it is characterized in that, also be provided with up and down reciprocatingly filter (P-9) in the described dirty powder basket (10#), described up and down reciprocatingly filter (P-9) is connected with lifting drive, and described up and down reciprocatingly filter (P-9) comprises the plural filter core (P-11) of horizontally set, and described filter core (P-11) inner chamber is communicated with backwash unit and dirty fuel tank (5#) respectively.
9. but filter plant of multifunctional gear grinding machine oil cooling according to claim 8 is characterized in that, liquid level gauge (P-10) also is installed on the described up and down reciprocatingly filter (P-9).
10. but filter plant of multifunctional gear grinding machine oil cooling according to claim 8, it is characterized in that, described filter core (P-11) inner chamber also is communicated with negative pressure pump (M5), described filter core (P-11) inner chamber is communicated with dirty fuel tank (5#) and backwash unit through the pipeline of half absolute oil pipeline and provided with electromagnetic valve (P-8) respectively simultaneously, and described backwash unit comprises the Compressed Gas supply equipment.
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CN 201220271978 CN202700649U (en) | 2012-06-11 | 2012-06-11 | Multifunctional gear grinding machine oil cooling and filtering equipment |
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CN 201220271978 CN202700649U (en) | 2012-06-11 | 2012-06-11 | Multifunctional gear grinding machine oil cooling and filtering equipment |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103331047A (en) * | 2013-07-12 | 2013-10-02 | 苏州永添设备有限公司 | Modularized rapid filtering and deslagging device |
CN104138678A (en) * | 2014-08-15 | 2014-11-12 | 苏州永添设备有限公司 | Oil cooling and oil mist purifying filtering equipment of numerical control boring tapping center machine tool |
CN106425873A (en) * | 2016-10-13 | 2017-02-22 | 新野鼎泰电子精工科技有限公司 | Centralized filtration and oil supply system for machine tool machining |
CN108940586A (en) * | 2018-07-26 | 2018-12-07 | 戴杰磨床集团股份有限公司 | A kind of grinding machine oil filter method and its filter device |
CN109015133A (en) * | 2018-07-26 | 2018-12-18 | 戴杰磨床集团股份有限公司 | A kind of blade grinding grinder |
CN113001412A (en) * | 2019-12-18 | 2021-06-22 | 株式会社则武 | Grinding fluid filtering device for grinding machine |
CN113001411A (en) * | 2019-12-18 | 2021-06-22 | 株式会社则武 | Grinding fluid filtering device for grinding machine |
CN114272675A (en) * | 2022-03-04 | 2022-04-05 | 创硕过滤设备(昆山)有限公司 | Oil liquid filtering system with magnetic filter and filtering method thereof |
-
2012
- 2012-06-11 CN CN 201220271978 patent/CN202700649U/en not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103331047A (en) * | 2013-07-12 | 2013-10-02 | 苏州永添设备有限公司 | Modularized rapid filtering and deslagging device |
CN104138678A (en) * | 2014-08-15 | 2014-11-12 | 苏州永添设备有限公司 | Oil cooling and oil mist purifying filtering equipment of numerical control boring tapping center machine tool |
CN106425873A (en) * | 2016-10-13 | 2017-02-22 | 新野鼎泰电子精工科技有限公司 | Centralized filtration and oil supply system for machine tool machining |
CN108940586A (en) * | 2018-07-26 | 2018-12-07 | 戴杰磨床集团股份有限公司 | A kind of grinding machine oil filter method and its filter device |
CN109015133A (en) * | 2018-07-26 | 2018-12-18 | 戴杰磨床集团股份有限公司 | A kind of blade grinding grinder |
CN113001412A (en) * | 2019-12-18 | 2021-06-22 | 株式会社则武 | Grinding fluid filtering device for grinding machine |
CN113001411A (en) * | 2019-12-18 | 2021-06-22 | 株式会社则武 | Grinding fluid filtering device for grinding machine |
CN113001411B (en) * | 2019-12-18 | 2023-05-30 | 株式会社则武 | Grinding fluid filtering device for grinding machine |
CN114272675A (en) * | 2022-03-04 | 2022-04-05 | 创硕过滤设备(昆山)有限公司 | Oil liquid filtering system with magnetic filter and filtering method thereof |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130130 Termination date: 20200611 |
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CF01 | Termination of patent right due to non-payment of annual fee |