CN202683309U - Rubber block smashing production line - Google Patents
Rubber block smashing production line Download PDFInfo
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- CN202683309U CN202683309U CN 201220337072 CN201220337072U CN202683309U CN 202683309 U CN202683309 U CN 202683309U CN 201220337072 CN201220337072 CN 201220337072 CN 201220337072 U CN201220337072 U CN 201220337072U CN 202683309 U CN202683309 U CN 202683309U
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- dividing plate
- puddling
- tank
- main shaft
- viscose
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Abstract
The utility model discloses a rubber block smashing production line which comprises a knife mill, a stirring and mixing machine and a conveying belt arranged between the knife mill and the stirring and mixing machine. The knife mill comprises a feed hopper, a cutting device, a discharge device and a parting agent spraying device which can respectively spray a parting agent to the insides of the feed hopper and the discharge device. The stirring and mixing machine comprises a frame and two stirring and mixing tanks which is arranged on the frame and can be driven to rotate along a horizontal shaft, and a both-way conveyor belt which is used for receiving rubber particles conveyed by the conveyor belt and is controlled to select one to feed in feed heads of the stirring and mixing tanks is arranged at the position of the feed hoppers of the stirring and mixing tanks. Cutting steps of the rubber block smashing production line adopts a movable cutter and a fixed cutter which are matched to cut and have the aid of screening of a screen, a big rubber block can be effectively cut, granularity of cut rubber particles is guaranteed to be even and unify, the two stirring and mixing tanks are arranged in parallel, the both-way conveyor belt is used for feeding one of the stirring and mixing tanks, the two stirring and mixing tanks are used for operating in stagger, and stable operation of the whole production line is guaranteed.
Description
Technical field
The utility model relates to field of mechanical technique, particularly relates to a kind of rubber blob of viscose and pulverizes production line.
Background technology
The tire builder industry is along with the development of Modern Manufacturing Technology, the technological process of production update variation, traditional rubber mixing technique needs first with blob of viscose, cut into several bulks and preheating in drying room, then long-time banburying in banbury, energy consumption in production process is large, and production efficiency is low, and quality can not satisfy the needs of tire builder industry well.
Blob of viscose is cut into the exploitation of carrying out again the rubber low temperature continuous mixing technology of banburying behind the fragment solved the defective that old refining glue production technology exists, extensively adopted gradually by tire manufacturing enterprise.It greatly reduces energy consumption, when having saved the energy, larger raising the banburying quality of banbury production efficiency and rubber.
With the chopping of natural rubber or synthetic rubber blob of viscose and broken blob of viscose is puddled is key point in the rubber low temperature continuous mixing process equipment, it provides qualified block rubber raw material for banbury, make once finish from initial rubber put into banbury finish refining glue become feasible, so just need a kind ofly can be efficiently natural rubber or synthetic rubber blob of viscose be chopped into the prescribed particle size particle and make rubber grain and rubber blob of viscose pulverizing production line that interleaving agent mixes.
Summary of the invention
The purpose of this utility model is for the technological deficiency that exists in the prior art, can efficiently natural rubber or synthetic rubber blob of viscose be shredded and make the rubber blob of viscose pulverizing production line that rubber grain and interleaving agent mix and provide a kind of.
For realizing that the technical scheme that the purpose of this utility model adopts is:
A kind of rubber blob of viscose is pulverized production line, comprise shredding machine and mixer and be arranged between the two conveyer belt, described shredding machine comprises feed hopper, shredding mechanism and discharge device and can be respectively in feed hopper and spray the interleaving agent flusher of interleaving agent in the discharge device, described shredding mechanism comprises the chopping chamber, can be rotatably set in the indoor main shaft of chopping, be fixedly installed on a plurality of moving knife on the main shaft, be fixedly installed on chopping indoor and be positioned at the main shaft both sides, and keep the stationary knife at setting interval with movable cutter set, and the curved screen that is arranged on the shredding mechanism bottom; Described mixer comprises frame, be arranged on the frame and can be driven along two of horizontal rotational shaft and puddle tank, be arranged on the weight sensing apparatus of puddling pot bottom, be arranged on the feed hopper of puddling tank one end, be arranged on the discharge bucket of puddling the tank other end, wherein, two feed hopper places that puddle tank are provided with and receive micelle that described conveyer belt sends here and controlledly select one to the two-way conveyer belt of puddling feeding in the tank feed head.
Described shredding machine main shaft is provided with at least three moving knife along its axial restraint, and described main shaft is formed with groove between two adjacent moving knife, and described groove progressively increases along the direction of rotation degree of depth of main shaft.
The fixed structure of described moving knife comprise symmetry is spaced apart and arranged on the main shaft and extend vertically moving knife mounting groove and with the wedge of described moving knife mounting groove form fit, described moving knife afterbody is arranged on moving knife mounting groove inside and by the wedge clamping position, described wedge afterbody is connected with the bolt thread that runs through moving knife mounting groove rear portion main shaft matrix.
Described shredding machine also comprises main shaft cooling device, it comprises the inlet pipeline that is formed on the main shaft axial centre and the water return pipeline that is arranged on the moving knife afterbody, is separately positioned on the main shaft two ends with water inlet connecting line and the backwater connecting line of inlet pipeline and water return pipeline connection, and connection is arranged on the swivel joint of main shaft one end, described rotational structure is two-layer pipe, its inner tube is communicated with inlet pipeline, and its outer tube is communicated with the backwater connecting line.
The mounting structure of the stationary knife of described shredding machine comprises stationary knife mounting groove and the afterbody on the chamber wall that is formed on chopping main shaft both sides, chamber and runs through the wedge that the bolt that shreds locular wall is spirally connected, described wedge and stationary knife mounting groove form fit and stationary knife can be clamped in the stationary knife mounting groove by bolt inner, described stationary knife afterbody is spirally connected with the precision bolt that runs through chopping locular wall and capable of regulating stationary knife front and back position.
Described screen cloth is the arc platy structure, is provided with a plurality of gum outlets on it, and gum outlet is round table-like through hole, is beneficial to the discharging of sizing material.
Described puddling is provided with a plurality of plates of puddling in the tank, the described plate of puddling comprises: a plurality of the first dividing plates, the even compartment of terrain of described the first dividing plate is fixedly installed on the 6th dividing plate place that puddles on the tank internal face and extend to twist discharge end from charging aperture, and described the first dividing plate is along puddling the lead angle of tank axial line at 15-22 °; The a plurality of second partitions identical with the first dividing plate quantity, it is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and from charging aperture side direction discharging opening and extends twist, its length is the 1/3-2/5 of the first dividing plate, and described second partition is along puddling the lead angle of tank axial line at 15-22 °; A plurality of three dividing plates identical with the first dividing plate quantity, it is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and from the 6th dividing plate the inner and extends twist to the charging aperture side, its length is the 1/3-2/5 of the first dividing plate, and described the 3rd dividing plate is along puddling the lead angle of tank axial line at 15-22 °; A plurality of four dividing plates identical with the first dividing plate quantity, it is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and the second partition and is fixedly installed on twist the middle part of puddling tank, its length is the 1/3-2/5 of the first dividing plate, and it is along puddling the lead angle of tank axial line at-18～-25 °; A plurality of five dividing plates identical with the first dividing plate quantity, it is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and the 3rd dividing plate and from the 6th dividing plate the inner and extends twist to the charging aperture side, its length is the 1/3-2/5 of the first dividing plate, and it is along puddling the lead angle of tank axial line at-18～-25 °; 15-20 the 6th dividing plate, it is evenly distributed on the inner tank wall side face of discharge gate side, and its length is the 2/5-1/2 of the 3rd dividing plate length; Wherein, above-mentioned each dividing plate height is the 0.15-0.18 that puddles the tank diameter.
The described plate of puddling comprises 3 the first dividing plates.
Described the 6th dividing plate inner end vertically extends to be formed with lagging along the forward of rotation, and the length of described lagging is the 1/5-1/3 of the 6th dividing plate length.
The lagging docking of described the first dividing plate, the 3rd dividing plate and the nearly discharge port end of the 5th dividing plate and corresponding the 6th dividing plate.
Compared with prior art, the beneficial effects of the utility model are:
Rubber blob of viscose of the present utility model is pulverized production line, its chopping step adopts moving stationary knife to cooperate cutting and by the screening of screen cloth, can be effectively that the uniform granularity of micelle after large blob of viscose chopping and the assurance chopping is unified, simultaneously at the indoor full interleaving agent of chopping, particle after guaranteeing to shred does not occur inter-adhesive, guarantee the fluency of following process, it directly enters after blob of viscose chopping puddles tank and puddles, adopt two to puddle tank and be arranged in parallel and utilize two-way conveyer belt to puddle feeding in the tank to one of them, puddle the tank charging by two, puddle and the discharge alternate run, can guarantee the even running of whole production line, improve the production efficiency of whole production line.And after will puddling uniform micelle and send into banbury with interleaving agent, can effectively shorten the banburying time, and improve the banburying quality, reduce energy consumption.
As preferred version, the main shaft of shredding machine form groove and on direction of rotation the degree of depth progressively increase, can increase the probability that adhesive tape appears from the mesh screen through hole so that forming material strip at the groove rear portion when main shaft rotate piles up, improve stock-removing efficiency, the reduction energy consumption.
As preferred version, the plate of puddling of puddling tank adopts many group baffle design, wherein the first dividing plate second partition and the 3rd dividing plate get rid of band with micelle to the discharging opening place, its set spiral angle has effectively reduced the resistance that micelle flows to discharging opening, the 4th dividing plate and the 5th dividing plate get rid of band with micelle to the charging aperture place, its set spiral angle has increased the resistance that micelle flows to discharging opening, makes the blob of viscose obtain required disordered motion in puddling tank, can better puddle with interleaving agent.Blob of viscose is puddled reached high-quality, efficient, high yield, and the 6th dividing plate has guaranteed the complete, smooth and easy and quick of discharge.Simultaneously, the design of this structure can be satisfied the demand of enhancing productivity, and it is puddled under the low speed, and the mode of high speed discharge makes whole charging, puddles with the discharge process flow in order, improves the efficient of whole production line.
Description of drawings
Figure 1 shows that rubber blob of viscose pulverizing production line schematic top plan view of the present utility model;
Figure 2 shows that the structure schematic side view of shredding machine of the present utility model;
Figure 3 shows that shredding machine cross section structure schematic diagram of the present utility model;
Figure 4 shows that the local enlarged diagram of A section shown in Figure 3;
Figure 5 shows that the cross section structure schematic diagram of main axle structure;
Figure 6 shows that A-A shown in Figure 5 is to view;
Figure 7 shows that the structure schematic side view of puddling tank of the present utility model;
Figure 8 shows that the jar structure schematic rear view of puddling of the present utility model;
Figure 9 shows that the jar structure schematic top plan view of puddling of the present utility model;
Figure 10 shows that the jar structure of puddling of the present utility model launches schematic diagram;
Figure 11 shows that puddling tank inside puddles the plate perspective view.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.Should be appreciated that specific embodiment described herein only in order to explaining the utility model, and be not used in restriction the utility model.
Shown in Fig. 1-6, rubber blob of viscose of the present utility model is pulverized production line, comprise shredding machine 100 and mixer 200, comprise frame 1, feed hopper 2, shredding mechanism and discharge device and can be respectively in feed hopper and spray the interleaving agent flusher of interleaving agent in the discharge device, described shredding mechanism comprises chopping chamber 3, can be rotatably set in the indoor main shaft 4 of chopping, be fixedly installed on a plurality of moving knife 5 on the main shaft, be fixedly installed on chopping indoor and be positioned at the main shaft both sides and keep set the stationary knife 6 at interval with moving knife, and the curved screen 7 that is arranged on the shredding mechanism bottom; Described mixer 200 comprises frame 201, be arranged on the frame and can be driven along two of horizontal rotational shaft and puddle tank 202, be arranged on the weight sensing apparatus of puddling pot bottom, be arranged on the feed hopper 203 of puddling tank one end, be arranged on the discharge bucket 204 of puddling the tank other end, wherein, two feed hopper places that puddle tank are provided with and can controlledly select one, the two-way conveyer belt 250 of feeding in the feed head.
Wherein, be provided with conveyer belt 150 between described shredding machine 100 and the mixer 200, rubber micelle after this conveyer belt 150 will shred is delivered to two-way conveyer belt 250, select a ground by two-way conveyer belt and in two of puddling in the tank, inject the rubber micelle, utilize two alternations of puddling tank to guarantee the shredding machine non-stop run, improve the efficient of whole production line.
Specifically, the chopping chamber of described shredding machine is the cylindrical cavity body structure that top is communicated with feed hopper, described main shaft 4 can be rotatably set in chopping center, chamber, main shaft is the most important element of shredding machine, it is equipped with a plurality of moving knife and supports driving pulley, drive motors is connected with the drive pulley axle by shaft coupling, and drive pulley drives the bale splitter spindle pulley by the V-belt.Wherein a plurality of moving knife described in the present embodiment are 4 moving knife 5 that arrange along the main shaft axial restraint, described main shaft is formed with groove 41 between two adjacent moving knife, described groove 41 progressively increases along the direction of rotation degree of depth of main shaft, and wherein the direction of rotation of main shaft is the described clockwise direction of Fig. 3.
For improving the stressed uniformity of moving knife, the blade all surfaces that the power that moving knife is subject to is distributed in prevents that fragmentation or crackle from appearring in blade.Symmetrical compartment of terrain is provided with the moving knife mounting groove 51 that extends vertically on the described main shaft, wherein, described moving knife mounting groove cross section is triangular in shape or hypotenuse is trapezoidal, described moving knife 5 afterbodys are contained in moving knife mounting groove 51 inside and utilize wedge 52 lockings, described wedge 52 is threaded with the bolt 53 that runs through moving knife mounting groove back main shaft matrix with moving knife mounting groove form fit and afterbody, wedge can be drawn in mounting groove inside by adjusting bolt, by mounting groove and parallel surface corresponding to wedge moving knife is locked in the moving knife mounting groove.The moving knife blade is installed in the mounting groove and with voussoir and locks, and the stressed effect that has not only improved blade improves its service life, and also so that the installing/dismounting of moving knife is simple, this method can be finished the more work of allowing blade replacement in 1.5 hours.
Described stationary knife is two stationary knifes 6 that are separately positioned on the main shaft both sides, described two stationary knifes are fixedly installed on respectively on the locular wall of chopping chamber of shredding machine, specifically, on described locular wall, offer opening towards the stationary knife mounting groove 61 of chopping chamber, the cross sectional shape of described stationary knife mounting groove is the structures such as the trapezoidal or asterism of hypotenuse, described stationary knife afterbody is fixed in the mounting groove by the precision bolt 62 that runs through described locular wall, can regulate the length that stationary knife stretches out the stationary knife mounting groove by the adjustment precision bolt, nationality is to adjust the distance of stationary knife and moving knife.Described stationary knife is gripped by wedge simultaneously, described wedge is connected with the fastening bolt that runs through described locular wall with described mounting groove form fit and its afterbody, namely utilize the gap between precision bolt capable of regulating stationary knife and moving knife, and stationary knife adopts wedge to fix equally, improves its stressed effect and is convenient to dismounting.
Because natural gum blob of viscose or synthetic blob of viscose self have very high caking property, for the blob of viscose that prevents from shredding sticks in one again, need in feed hopper, especially shred top, chamber and chopping discharging opening place, chamber sprinkling interleaving agent white carbon or calcium carbonate, the interleaving agent flusher is pneumatic type powder flusher, it sprays mouth and is arranged on the feed hopper sidewall, top, chopping chamber and chopping discharging opening place, chamber, in chopping, successively in the chopping chamber, spray interleaving agent with the discharging opening place, make on the tangent plane of the broken blob of viscose of chopping and blob of viscose and adhere to interleaving agent, the blob of viscose adhesion of nationality to prevent from shredding.
For prevent from being sprayed in the feed hopper interleaving agent from the charging aperture place fly out the bucket outside, charging aperture 21 places of described feed hopper are provided with hermetically-sealed construction, described hermetically-sealed construction comprises can be around the hermatic door 22 of fixed axis swing and the cylinder 23 that can drive described hermatic door swing, action by control cylinder, can realize sealing or the opening of the charging aperture of feed hopper, reduce the outside leakage of interleaving agent, certainly, the set-up mode of described hermatic door is not limited to swing, can adopt the revolution door type design or slide up and down the formula design, its drive unit also is not limited to cylinder, also can adopt the action of the drive unit realization hermatic doors such as motor.
Overflow from the main shaft two ends for preventing interleaving agent, be provided with labyrinth collar and v shape sealing ring in the bearing inboard of described main shaft, described v-ring also includes the annular steel wire bundle, utilizes the design of labyrinth collar and V-shaped seal ring, can improve the sealing effectiveness at main shaft place.Simultaneously on the bearing holder (housing, cover) of described main shaft bearing, also offer an oil filler point and oiling ring, can be the bearing grease up.
Because shredding machine is being cut glue process blade, the assemblies such as main shaft can generate heat, for avoiding excess Temperature to affect the quality of rubber, shredding machine of the present utility model also comprises main shaft cooling device and stationary knife cooling device, wherein, described main shaft cooling device comprises the inlet pipeline 45 that is formed on the main shaft axial centre and is arranged on the moving knife afterbody and along the axially extended water return pipeline 46 of main shaft, be separately positioned on the main shaft two ends with water inlet connecting line 47 and the drainage connecting pipe road 48 of inlet pipeline and water return pipeline connection, and connection is arranged on the swivel joint 8 of main shaft one end, described rotational structure is two-layer pipe, its inner tube stretches into inlet pipeline 45 inside and its end is positioned at inboard, drainage connecting pipe road, and keep sealing between described outer wall of inner tube and the center culvert, and outer tube is communicated with the drainage connecting pipe road, the inner tube that is cooling water spinning joint enters in the inlet pipeline, because seal between inner tube end outer wall and inlet pipeline, cooling water can only flow forward and enter in 4 water return pipelines through the water inlet tube connector respectively, blade is directly cooled off, and then imports respectively the outer tube that space between swivel joint inner tube and the inlet pipeline finally imports swivel joint from the drainage connecting pipe road and flows out main shaft.Adopt alignment of shafts cooling to add the directly mode of cooling of blade, temperature control effect is good, can effectively control the temperature of main shaft and moving knife, prevents excess Temperature and the situation of the block rubber quality that makes a difference.
Described stationary knife cooling device comprises the inlet pipeline that is arranged on the stationary knife afterbody, cooling water can cool off stationary knife via the water inlet pipe that cooling water pipe enters the stationary knife afterbody, it can adopt a side to advance the endless form that other side goes out or homonymy passes in and out, this all can change according to the cooling effect of reality, does not repeat them here.
Wherein, the screen cloth 7 of described shredding machine is the circular arc platy structure, offer a plurality of through holes on it, preferably described through hole is round table-like, its smaller diameter end is positioned at the described chopping chamber side of closing on, adopt up-small and down-big circle hole shape design, rubber grain is fallen smoothly, avoid the through hole to occur stopping up.Specifically, described mesh screen is made by very thick wear-resisting steel plate, and the distribution of through hole need to reach the best fit of mechanical strength and pore-free surface.Mesh screen is with coarse lip-deep to keep stable for a long time at the mesh screen bracing frame of fastened by screw, locks with voussoir at operating position mesh screen bracing frame simultaneously.
Be blob of viscose storage in the monitoring hopper, improve the intelligent of shredding machine, in described feeding funnel, be provided with the height detecting device that can detect respectively a blob of viscose high position and low level, described height detecting device comprises that setting is separately positioned on lighting means and the inspection optical mechanism of feeding funnel both sides, utilize the light-proofness of blob of viscose to carry out height detection, when blob of viscose storage in the feeding funnel be less than or more than predetermined material after, height detecting device can detect height change and send signal prompt feeding or stop feeding in the hopper.
The blob of viscose that enters feeding funnel inside through the feeding driving-belt is stacked on feeding funnel inside, the interleaving agent flusher makes feeding funnel inner, especially shred place, top, chamber and shred discharge gate place, chamber and filling interleaving agent, the main shaft of rotation drives moving knife and rotates, and under stationary knife cooperates with little blob of viscose under the cutting of bottom blob of viscose, the little blob of viscose that downcuts is accommodated in the groove and enters the space of screen cloth top, because the large back space of groove front space is little, producing a compressing effect under main shaft rotates in groove stretches in the mesh of screen cloth little blob of viscose, and by the cutting of moving knife blob of viscose is cut off, the micelle that downcuts is from falling from screen cloth, and the interleaving agent flusher sprays interleaving agent to avoid the mutual glue of micelle to connect to micelle again in the process that micelle falls.The bulk blob of viscose progressively can be chopped into micelle so in this way, by the cutting of stationary knife and moving knife and the screening of screen cloth, can guarantee that the granulating of micelle is even, full interleaving agent in the space of cutting can be avoided micelle again to condense and be convenient to following process simultaneously.
Shown in Fig. 7-11, realize non-stop run for improving stirring efficiency, the mixer that rubber blob of viscose of the present utility model is pulverized production line comprises that two of the interval setting are puddled tank, realize different chargings of puddling tank by two-way conveyer belt, whole process is switched smooth, and whole production line is not consisted of impact.
Simultaneously, for improving puddling controlling of quality and efficient, described supporting construction bottom of puddling tank is provided with the weight sensing apparatus, the quality of utilizing measurement to puddle tank can be learnt the amount of puddling tank inner rubber particle, entering in puddling tank can be by the rotation direction of control system switch dual to conveyer belt behind the rubber grain of scheduled volume, inject rubber grain in the tank to puddle to another, puddle the tank alternate feed for two, and by sensor realization automatic switchover, improved the intelligent and fluency of whole production line.
In order to obtain the broken micelle of high-quality, also need suitably to increase the content that improves interleaving agent, described body one side also is fixedly installed the interleaving agent spraying mechanism, the sprinkling mouth of described interleaving agent spraying mechanism is arranged on the feed hopper below, making the blob of viscose that comes from waste grinding machine enter to puddle the tank process namely mixes with interleaving agent, enter immediately just can be fine affine with interleaving agent after puddling tank, improve and puddle efficient and the quality that tank is puddled, shorten the time of puddling.
For guaranteeing that the described tank of puddling operates steadily, the described driving mechanism of puddling tank comprises and is arranged on two drag rings 221 puddling on the tank periphery, is arranged on the described side bearing rubber tire of puddling pot bottom one side and rolls and be arranged on symmetrically side and support rubber tire and roll driving rubber tire opposite side and that contact with drag ring and roll, described driving rubber tire rolls with motor-driven and is connected, and rolls the rotation that can realize puddling tank by driving rubber tire.Simultaneously, operate steadily for guaranteeing the described tank of puddling, prevent from puddling tank rotating in service moving forward and backward, be provided with two pairs of roller structures that prevent its axial float at the two ends of puddling tank.
Puddle tank and adopt slip gear to make to puddle that tank operates steadily, noiseless, and the frame for movement volume of this drives structure is little, it is convenient to safeguard.
Wherein, shown in Figure 10,11, the plate of puddling of the present utility model comprises 281,3 second partitions 282 of 3 the first dividing plates, 3 the 3rd dividing plates 283,3 the 4th dividing plates 284 and 3 the 5th dividing plates 285 and 15 the 6th dividing plates 286.Wherein, described the first dividing plate 281 extends at the internal face of puddling tank twist, it stops from the 6th dividing plate place that charging aperture extends to discharge end, it is decided by user's instructions for use along the lead angle of puddling the tank axial line, generally in 15-22 ° of scope, be preferably 20 °, described the first dividing plate with puddle tank inwall weldering and connect, dock with the lagging of the 6th dividing plate 286 its end at discharging opening.
Described second partition 282 is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and from charging aperture side direction discharging opening and extends twist, its development length is the 1/3-2/5 of the first dividing plate, described second partition is along puddling the lead angle of tank axial line at 15-22 °, its concrete length is slightly different by user's instructions for use with lead angle, it is to be noted, the length of described development length or the first dividing plate refers to that spirality the first dividing plate flattens the length after stretching, does not as followsly give unnecessary details.
Described the 3rd dividing plate 283 is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and from the 6th dividing plate the inner and extends twist to the charging aperture side, its length is the 1/3-2/5 of the first dividing plate, and described the 3rd dividing plate is along puddling the lead angle of tank axial line at 15-22 °; Its concrete length is slightly different by user's instructions for use with lead angle.
Described the 4th dividing plate 284 is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and the second partition and is fixedly installed on twist the middle part of puddling tank, its length is the 1/3-2/5 of the first dividing plate, and it is along puddling the lead angle of tank axial line at-18～-25 °.Its concrete length is slightly different by user's instructions for use with lead angle.It is to be noted, because the 4th dividing plate is different from the direction that the first dividing plate and second partition extend, so, the setting of position setting, length and the lead angle of the 4th dividing plate is so that the 4th dividing plate is arranged between the first dividing plate and second partition between two parties is advisable, its two ends all keep the interval with second partition and the first dividing plate, and its concrete length is slightly different by user's instructions for use with lead angle.
Described the 5th dividing plate 285 is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and the 3rd dividing plate and from the 6th dividing plate the inner and extends twist to the charging aperture side, its length is the 1/3-2/5 of the first dividing plate, and it is along puddling the lead angle of tank axial line at-18～-25 °; It is to be noted, because the 5th dividing plate is different from the direction that the first dividing plate and the 3rd dividing plate extend, so, the setting of position setting, length and the lead angle of the 5th dividing plate is so that the 5th dividing plate is arranged between the first dividing plate and the 3rd dividing plate between two parties is advisable, its two ends all keep the interval with the 3rd dividing plate and the first dividing plate, and its concrete length is slightly different by user's instructions for use with lead angle.
Simultaneously, above-mentioned lead angle positive and negative is that the direction of rotation with cylindrical shell just is defined as, and the direction opposite with direction of rotation is defined as negative.
Described 15 the 6th dividing plates 286 are evenly distributed on the inner tank wall side face of discharge gate side, and its length is the 2/5-1/2 of the 3rd dividing plate length; Described the 6th dividing plate inner end vertically extends to be formed with lagging 87 along direction of rotation, and the length of described lagging is the 1/5-1/3 of the 6th dividing plate length.Wherein, the lagging docking of described the first dividing plate, the 3rd dividing plate and the nearly discharge port end of the 5th dividing plate and corresponding the 6th dividing plate.
Wherein, above-mentioned each dividing plate is contour, and it is highly for puddling the 0.15-0.18 of tank diameter.
Further, on described the 6th dividing plate 286, also be fixedly installed the baffle plate of adjustment height, be provided with slotted hole on this baffle plate, by the cooperate height that can by the discharging speed requirement of puddling tank regulate six baffle plate of slotted hole with bolt, realize the discharging effect.
It is to be noted, the described plate of puddling arranges by group, every group of dividing plate comprises respectively the first dividing plate, second partition, the 3rd dividing plate, the 4th dividing plate and the 5th dividing plate, and it can arrange many groups by the difference of puddling the tank diameter and puddle plate, but every group of set-up mode of puddling plate is basic identical.The present embodiment only is to puddle plate take three groups to carry out exemplary illustrated as example, protection domain of the present utility model is not consisted of impact.
The utility model is puddled tank and is puddled the first dividing plate second partition and the 3rd dividing plate of plate micelle is got rid of band to the discharging opening place, its set spiral angle has effectively reduced the resistance that micelle flows to discharging opening, the 4th dividing plate and the 5th dividing plate get rid of band with micelle to the charging aperture place, its set spiral angle has increased the resistance that micelle flows to discharging opening, the purpose that the first, second, third, fourth and fifth dividing plate is set is in order to make blob of viscose obtain required disordered motion in puddling tank, better to puddle with interleaving agent.Blob of viscose is puddled reached high-quality, efficient, high yield, and the 6th dividing plate has guaranteed the complete, smooth and easy and quick of discharge.
Simultaneously, the design of this structure can be satisfied the demand of enhancing productivity, and it is puddled under the low speed, and the mode of high speed discharge makes whole charging, puddles with the discharge process flow in order, improves the efficient of whole production line.
The above only is preferred embodiment of the present utility model; should be noted that; for those skilled in the art; under the prerequisite that does not break away from the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (10)
1. a rubber blob of viscose is pulverized production line, it is characterized in that, comprise shredding machine and mixer and be arranged between the two conveyer belt, described shredding machine comprises feed hopper, shredding mechanism and discharge device and can be respectively in feed hopper and spray the interleaving agent flusher of interleaving agent in the discharge device, described shredding mechanism comprises the chopping chamber, can be rotatably set in the indoor main shaft of chopping, be fixedly installed on a plurality of moving knife on the main shaft, be fixedly installed on chopping indoor and be positioned at the main shaft both sides, and keep the stationary knife at setting interval with movable cutter set, and the curved screen that is arranged on the shredding mechanism bottom; Described mixer comprises frame, be arranged on the frame and can be driven along two of horizontal rotational shaft and puddle tank, be arranged on the weight sensing apparatus of puddling pot bottom, be arranged on the feed hopper of puddling tank one end, be arranged on the discharge bucket of puddling the tank other end, wherein, two feed hopper places that puddle tank are provided with and receive the micelle that described conveyer belt is sent here, and controlledly select one to the two-way conveyer belt of puddling feeding in the tank feed head.
2. rubber blob of viscose as claimed in claim 1 is pulverized production line, it is characterized in that, described shredding machine main shaft is provided with at least three moving knife along its axial restraint, and described main shaft is formed with groove between two adjacent moving knife, and described groove progressively increases along the direction of rotation degree of depth of main shaft.
3. rubber blob of viscose as claimed in claim 1 is pulverized production line, it is characterized in that, the fixed structure of described moving knife comprise symmetry is spaced apart and arranged on the main shaft and extend vertically moving knife mounting groove and with the wedge of described moving knife mounting groove form fit, described moving knife afterbody is arranged on moving knife mounting groove inside and by the wedge clamping position, described wedge afterbody is connected with the bolt thread that runs through moving knife mounting groove rear portion main shaft matrix.
4. rubber blob of viscose as claimed in claim 1 is pulverized production line, it is characterized in that, described shredding machine also comprises main shaft cooling device, it comprises the inlet pipeline that is formed on the main shaft axial centre and the water return pipeline that is arranged on the moving knife afterbody, is separately positioned on the main shaft two ends with water inlet connecting line and the backwater connecting line of inlet pipeline and water return pipeline connection, and connection is arranged on the swivel joint of main shaft one end, described rotational structure is two-layer pipe, its inner tube is communicated with inlet pipeline, and its outer tube is communicated with the backwater connecting line.
5. rubber blob of viscose as claimed in claim 1 is pulverized production line, it is characterized in that, the mounting structure of the stationary knife of described shredding machine comprises stationary knife mounting groove and the afterbody on the chamber wall that is formed on chopping main shaft both sides, chamber and runs through the wedge that the bolt that shreds locular wall is spirally connected, described wedge and stationary knife mounting groove form fit and stationary knife can be clamped in the stationary knife mounting groove by bolt inner, described stationary knife afterbody is spirally connected with the precision bolt that runs through chopping locular wall and capable of regulating stationary knife front and back position.
6. rubber blob of viscose as claimed in claim 1 is pulverized production line, it is characterized in that, described screen cloth is the arc platy structure, is provided with a plurality of gum outlets on it, and gum outlet is round table-like through hole, is beneficial to the discharging of sizing material.
7. pulverize production line such as each described rubber blob of viscose of claim 1-6, it is characterized in that, described puddling is provided with a plurality of plates of puddling in the tank, the described plate of puddling comprises: a plurality of the first dividing plates, the even compartment of terrain of described the first dividing plate is fixedly installed on the 6th dividing plate place that puddles on the tank internal face and extend to twist discharge end from charging aperture, and described the first dividing plate is along puddling the lead angle of tank axial line at 15-22 °; The a plurality of second partitions identical with the first dividing plate quantity, it is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and from charging aperture side direction discharging opening and extends twist, its length is the 1/3-2/5 of the first dividing plate, and described second partition is along puddling the lead angle of tank axial line at 15-22 °; A plurality of three dividing plates identical with the first dividing plate quantity, it is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and from the 6th dividing plate the inner and extends twist to the charging aperture side, its length is the 1/3-2/5 of the first dividing plate, and described the 3rd dividing plate is along puddling the lead angle of tank axial line at 15-22 °; A plurality of four dividing plates identical with the first dividing plate quantity, it is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and the second partition and is fixedly installed on twist the middle part of puddling tank, its length is the 1/3-2/5 of the first dividing plate, and it is along puddling the lead angle of tank axial line at-18～-25 °; A plurality of five dividing plates identical with the first dividing plate quantity, it is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and the 3rd dividing plate and from the 6th dividing plate the inner and extends twist to the charging aperture side, its length is the 1/3-2/5 of the first dividing plate, and it is along puddling the lead angle of tank axial line at-18～-25 °; 15-20 the 6th dividing plate, it is evenly distributed on the inner tank wall side face of discharge gate side, and its length is the 2/5-1/2 of the 3rd dividing plate length; Wherein, above-mentioned each dividing plate height is the 0.15-0.18 that puddles the tank diameter.
8. rubber blob of viscose as claimed in claim 7 is pulverized production line, it is characterized in that, the described plate of puddling comprises 3 the first dividing plates.
9. rubber blob of viscose as claimed in claim 7 is pulverized production line, it is characterized in that, described the 6th dividing plate inner end vertically extends to be formed with lagging along the forward of rotation, and the length of described lagging is the 1/5-1/3 of the 6th dividing plate length.
10. rubber blob of viscose as claimed in claim 9 is pulverized production line, it is characterized in that, described the first dividing plate, the 3rd dividing plate and the nearly discharge port end of the 5th dividing plate dock with the lagging of corresponding the 6th dividing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220337072 CN202683309U (en) | 2012-07-12 | 2012-07-12 | Rubber block smashing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220337072 CN202683309U (en) | 2012-07-12 | 2012-07-12 | Rubber block smashing production line |
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| Publication Number | Publication Date |
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| CN202683309U true CN202683309U (en) | 2013-01-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201220337072 Withdrawn - After Issue CN202683309U (en) | 2012-07-12 | 2012-07-12 | Rubber block smashing production line |
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| CN (1) | CN202683309U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102728442A (en) * | 2012-07-12 | 2012-10-17 | 天津赛象科技股份有限公司 | Rubber brick grinding production line |
| CN104924479A (en) * | 2015-06-16 | 2015-09-23 | 山东豪迈机械科技股份有限公司 | Smashing method and device for rubber blocks and special smashing knife for rubber blocks |
| CN106003804A (en) * | 2016-07-11 | 2016-10-12 | 天津金戈科技发展有限责任公司 | High-damping extrusion press machine used for montmorillonoid processing |
| CN107443612A (en) * | 2017-09-13 | 2017-12-08 | 合肥万力轮胎有限公司 | Natural gum crushes and automatic conveying system and method |
| CN111495530A (en) * | 2020-04-23 | 2020-08-07 | 叶燕虹 | Rubber granule fine crushing machine based on gravity changes |
| CN115157471A (en) * | 2022-08-09 | 2022-10-11 | 青岛科技大学 | Continuous mixing equipment for high-viscosity rubber materials |
-
2012
- 2012-07-12 CN CN 201220337072 patent/CN202683309U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102728442A (en) * | 2012-07-12 | 2012-10-17 | 天津赛象科技股份有限公司 | Rubber brick grinding production line |
| CN102728442B (en) * | 2012-07-12 | 2014-02-05 | 天津赛象科技股份有限公司 | Rubber brick grinding production line |
| CN104924479A (en) * | 2015-06-16 | 2015-09-23 | 山东豪迈机械科技股份有限公司 | Smashing method and device for rubber blocks and special smashing knife for rubber blocks |
| CN106003804A (en) * | 2016-07-11 | 2016-10-12 | 天津金戈科技发展有限责任公司 | High-damping extrusion press machine used for montmorillonoid processing |
| CN107443612A (en) * | 2017-09-13 | 2017-12-08 | 合肥万力轮胎有限公司 | Natural gum crushes and automatic conveying system and method |
| CN111495530A (en) * | 2020-04-23 | 2020-08-07 | 叶燕虹 | Rubber granule fine crushing machine based on gravity changes |
| CN115157471A (en) * | 2022-08-09 | 2022-10-11 | 青岛科技大学 | Continuous mixing equipment for high-viscosity rubber materials |
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