Background technology
Vane type throws device owing to have simple in structure, reliable operation, adjust easily and maintenance, traffic capacity is strong and the advantage such as low cost of manufacture, therefore is widely used on the agricultural fibrous materials results such as various herbages, silage harvester, grain separator, grain harvester combine, pulveriser, cotton stalk crushing harvester, strew grinding return-to-field machinery, various puy and macerater and the processing equipment.Vane type throws device and is divided into axially, radially and tangentially feeds three kinds according to the feed direction difference.Wherein grain separator, grain harvester combine, pulveriser, puy, part macerater and herbage, silage harvester often adopt axial feed-type to throw device; Cut and doublely throw that formula macerater, cutting are double to throw the formula Green-fodder harvesting machine and the part grass making machine generally adopts radially or tangential feed-type throws device.The construction parameter that the vane type that uses on present domestic agricultural fibrous materials results and the processing equipment throws device is nonadjustable, in actual applications, mainly exist and throw that power consumption is large, to throw efficient low, stop up easily and throw the problems such as distance can not meet the demands.
The invention provides and a kind ofly can throw device at the vane type that above-mentioned various agricultural fibre material results and processing equipment use, can be according to different service conditions (throw material difference, wheel speed different and different throw required distance), come the adjusting vane formula to throw the construction parameter of device, thereby reach the optimum matching of various parameters, the deficiencies in the prior art have been overcome, solved and thrown that power consumption is large, to throw efficient low, stopped up easily and thrown the problems such as distance can not meet the demands.
Summary of the invention
The utility model main purpose is in order to address the above problem, provide a kind of and can throw device at the vane type that the various agricultural fibre material is gathered in the crops and processing equipment uses, can (throw the material difference according to different service conditions, wheel speed is different and different throws required distance), come the adjusting vane formula to throw the construction parameter of device, thereby reach the optimum matching of various parameters, the deficiencies in the prior art have been overcome, solved that to throw power consumption large, it is low to throw efficient, and the construction parameter adjustable blade formula of stopping up easily and throw the problems such as distance can not meet the demands throws device.
In order to achieve the above object, the technical scheme that the utility model provides is: a kind of construction parameter adjustable blade formula throws device, and it comprises paddle shaft, throws impeller, circle throws shell, discharging straight tube and deflection bend pipe; Paddle shaft and throw impeller and all be installed on circle and throw in the shell; The discharging straight tube is installed on circle and throws the shell top; The deflection bend pipe is installed on the top of discharging straight tube; Throw impeller and comprise that throwing frame plate and at least four throws blade; Throwing blade pass crosses bolt and is fixed in and throws on the frame plate; The lower end, the place ahead that circle throws shell also has spout;
Throwing blade is radial vane or anteversion and retroversion blade; The inclination angle of anteversion and retroversion blade is 25 °, 20 °, 15 °, 10 °, 5 ° of 25 °, 20 °, 15 °, 10 °, 5 ° or the hypsokinesis of leaning forward;
Throwing frame plate is circular slab;
The discharging straight tube throws between the shell with circle and is connected by annular iron plate;
Be connected by annular iron plate between deflection bend pipe and the discharging straight tube;
The external arc radius of curvature of deflection bend pipe is greater than the external diameter that throws impeller.
Can be divided into three phases when the utility model throws material: F/s is that the impeller that throws of High Rotation Speed is tossed the material stage.In this stage since the suffered centnifugal force of material greater than the suffered centnifugal force of air-flow, so air-flow is less to the effect of material, material mainly tosses to obtain energy by the blade that throws of High Rotation Speed.Subordinate phase is that material leaves and flows through the discharging straight tube stage after throwing blade.High Rotation Speed throw blade in the material of tossing, also make air-flow obtain energy and assist convey materials at the discharging straight length.The phase III material leaves behind the discharging straight tube and the collision of deflection bend pipe outer arc wall, then under centrifugal action with burbling, along the outer arc wall slip until leave the utility model.
Throw impeller by throwing frame plate and throwing blade and form, throw blade pass and cross bolt and be connected to and throw on the frame plate.Throw on the frame plate and the hole that throws blade to be installed the various arrangement mode is arranged, to satisfy different blade rakes.Blade rake is whether blade incidence is to affect vane type to throw device and work and throw one of key factor of ability.Countries in the world throw the blades installation pattern that adopts in the device at vane type at present, and the various countries, west mostly are and radially reach 10 ° of blades of hypsokinesis haply, and the former Soviet Union, Eastern Europe and China adopt 15 ° of blades of hypsokinesis more.The blade that throws of the present utility model can be radial vane or anteversion and retroversion blade, and the blade rake of anteversion and retroversion blade can lean forward 25 °, 20 °, 15 °, 10 °, 5 °, adjusts in 25 °, 20 °, 15 °, 10 °, 5 ° of the hypsokinesis.
Discharging straight tube of the present utility model throws shell with circle and the deflection bend pipe is detachable.The upper and lower end of discharging straight tube all is provided with annular iron plate, throw the annular iron plate of shell upper end with circle respectively and the annular iron plate of deflection bend pipe lower end is bolted, like this, can adopt the discharging straight tube of differing heights size, to satisfy different throwing highly and required distance.
Because hanging down through the Flow of Goods and Materials speed of overshoot bend pipe is the one of the main reasons that pipe choking and hoisting capacity reduce, and deflection bend pipe external arc radius of curvature larger (general radius of curvature should be not less than and throw impeller outer diameter), crash angle is less, collision and friction energy loss are less, material speed is larger, so the physical dimension of reasonable design deflection bend pipe is extremely important.
The specific embodiment:
Embodiment:
Such as Fig. 1, Fig. 2, shown in Figure 3: a kind of construction parameter adjustable blade formula throws device, and it comprises paddle shaft 1, throws impeller 2, circle throws shell 3, discharging straight tube 4 and deflection bend pipe 5; Paddle shaft 1 and throw impeller 2 and all be installed on circle and throw in the shell 3; Discharging straight tube 4 is installed on circle and throws shell 3 tops; Deflection bend pipe 5 is installed on the top of discharging straight tube 4; Throw impeller 2 and comprise that throwing frame plate 7 and four throws blade 8; Throwing blade 8 is fixed in by bolt and throws on the frame plate 7; The lower end, the place ahead that circle throws shell also has spout 6;
Throwing blade 8 is four;
Throw blade 8 and be radial vane or anteversion and retroversion blade; The inclination angle of anteversion and retroversion blade is 25 °, 20 °, 15 °, 10 °, 5 ° of 25 °, 20 °, 15 °, 10 °, 5 ° or the hypsokinesis of leaning forward.
Throw frame plate 7 and be circular slab;
Discharging straight tube 4 throws between the shell 3 with circle and is connected by annular iron plate;
Be connected by annular iron plate between deflection bend pipe 5 and the discharging straight tube 4;
The external arc radius of curvature R 1 of deflection bend pipe 5 is greater than the external diameter that throws impeller 2.
The inclination angle of anteversion and retroversion blade namely throws blade 8 stagger angles, refers to recede or turn forward with respect to throwing the identical radial vane of impeller 2 external diameters; Backward still forward for impeller turns to, as shown in Figure 4.The blade that throws of the present utility model can be radial vane (such as Fig. 4 c) and anteversion and retroversion blade, and the inclination angle of anteversion and retroversion blade can leaned forward 25 °, 20 °, 15 °, 10 °, 5 ° (such as Fig. 4 a); Adjust in the hypsokinesis 25 °, 20 °, 15 °, 10 °, 5 ° (such as Fig. 4 b).Mainly make up as shown in Figure 5 in twos by the different holes that throw on the frame plate 7.Among the accompanying drawing 5a radial vane can be installed; With angle radially be that the anteversion and retroversion blade of 5 ° of hypsokinesis can be installed in 41 ° two holes, with respect to axisymmetric two holes of level 5 ° the anteversion and retroversion blade of leaning forward can be installed with it; It is after 57 ° two holes can be installed with angle radially in like manner or 10 ° the anteversion and retroversion blade of leaning forward.Among the accompanying drawing 5b, with angle radially be after 49 °, 67 °, 88 ° two holes can be installed respectively or 15 °, 20 °, 25 ° the anteversion and retroversion blade of leaning forward.
Can be divided into three phases when the utility model throws material: F/s is that the impeller 2 that throws of High Rotation Speed is tossed the material stage.In this stage since the suffered centnifugal force of material greater than the suffered centnifugal force of air-flow, so air-flow is less to the effect of material, material mainly tosses to obtain energy by the blade 8 that throws of High Rotation Speed.Subordinate phase is that material leaves and flows through 4 stages of discharging straight tube after throwing blade 8.High Rotation Speed throw blade 8 in the material of tossing, also make air-flow obtain energy and assist convey materials 4 sections of discharging straight tubes.The phase III material leaves behind the discharging straight tube 4 and the collision of deflection bend pipe 5 outer arc walls, then under centrifugal action with burbling, along the outer arc wall slip up to leaving the utility model.
The blade 8 that throws of present embodiment is four, to the utility model research experiment as can be known, adopts quaterfoil more to be conducive to material throwing than three blades and five blades, and for the impeller of High Rotation Speed, quaterfoil more is conducive to kinetic balance, and therefore, it is four that present embodiment is selected the number of blade.
Throw impeller 2 and form by throwing frame plate 7 and throwing blade 8, four throw blade 8 and are bolted and are throwing on the frame plate 7.Throw on the frame plate 7 and the hole that throws blade 8 to be installed the various arrangement mode is arranged, to satisfy different blade rakes.Whether the inclination angle of anteversion and retroversion blade is to affect the utility model to work and throw one of key factor of ability.Countries in the world throw the blades installation pattern that adopts in the device at vane type at present, and the various countries, west mostly are and radially reach 10 ° of blades of hypsokinesis haply, and the former Soviet Union, Eastern Europe and China adopt 15 ° of blades of hypsokinesis more.The blade 8 that throws of the present utility model can lean forward 25 °, 20 °, 15 °, 10 °, 5 ° at radial vane, adjusts in 25 °, 20 °, 15 °, 10 °, 5 ° of the hypsokinesis.
Blade dimensions of the present utility model is capable of regulating also, just with to throw two pitch-rows that frame plate 7 is bolted constant, adapting to different impeller outer diameters and width requirement, mates with agricultural fibrous materials results and the processing equipment of different model size.
What the circular housing outlet that throws device of prior art and discharging straight tube 4 junctions had is transition arc (transition arc radius varies), and what have is wedge angle.By material movement law is carried out numerical modelling and high-speed camera experimental investigation as can be known, adopt wedge angle and excessive transition arc radius all to be unfavorable for material throwing.Adopt wedge angle that the resistance of material and air-flow is increased, result in blockage easily; Adopt excessive transition arc radius that gas is circulated in the enclosure.Therefore present embodiment adopts shell transition arc radius r=20mm, as shown in Figure 6.
Discharging straight tube 4 of the present utility model throws shell 3 with circle and deflection bend pipe 5 is detachable.The upper and lower end of discharging straight tube 4 all is provided with annular iron plate, throw the annular iron plate of shell 3 upper ends with circle respectively and the annular iron plate of deflection bend pipe 5 lower ends is bolted, like this, can adopt the discharging straight tube 4 of differing heights size, to satisfy different throwing highly and required distance.In addition, according to throwing impeller 2 different external diameter and width, discharging straight tube 4 sectional dimensions also can adjust accordingly the requirement of mating with agricultural fibrous materials results and the processing equipment that satisfies with the different model size.
Because hanging down through the Flow of Goods and Materials speed of overshoot bend pipe 5 is the one of the main reasons that pipe choking and hoisting capacity reduce, and deflection bend pipe 5 external arc radiuss of curvature larger (general radius of curvature R 1 should be not less than and throw impeller 2 external diameters), crash angle is less, collision and friction energy loss are less, material speed is larger, so the physical dimension of reasonable design deflection bend pipe 5 is extremely important.In order under nonclogging prerequisite, to increase the hoisting capacity that throws device, the deflection bend pipe 5 external arc radius of curvature R 1 value 1000mm (such as Fig. 1) of present embodiment.Material is separated as early as possible with air-flow, and make crash angle as far as possible little, avoid the secondary collision consumed energy when making simultaneously material leave deflection bend pipe 5.In like manner according to throwing impeller 2 different external diameter and width, deflection bend pipe 5 sectional dimensions also can correspondingly be adjusted.
When sliding onto, material throws blade 8 ends and blade does not forward circle to and throws shell 3 and dish out mouthful or throw blade 8 and turned over the mouth of dishing out, material will throw shell 3 collisions, friction with circle, even can do circulation movement with throwing impeller 2, increase so that throw power consumption, throw Efficiency Decreasing, even device is stopped up.Because material is along the characteristics of motion that throws blade 8 and the physical property (material density that throws material, water ratio, particle diameter etc.), throw the apparatus structure parameter and (throw impeller 2 external diameters, throw the number of blade 8, throw blade 8 inclination angles, discharging straight tube 4 height, deflection bend pipe 5 length and deflection bend pipe 5 external arc radiuss of curvature etc.) and kinematic parameter (throwing impeller 2 rotating speeds) etc. multifactor relevant, the utility model is by adjusting its construction parameter, (throw the material difference to adapt to the different operating condition, the wheel speed difference) best configuration of each parameter of the utility model the time, so that throw blade 8 when terminal when material slides onto, throwing blade 8 just in time forwards circle to and throws shell 3 port area of dishing out, so both be difficult for stopping up, reduced again and thrown power consumption, improved and thrown efficient, satisfied again the requirement that throws height and distance simultaneously.