CN202640728U - Energy-saving type industrial die temperature controller - Google Patents
Energy-saving type industrial die temperature controller Download PDFInfo
- Publication number
- CN202640728U CN202640728U CN 201220181247 CN201220181247U CN202640728U CN 202640728 U CN202640728 U CN 202640728U CN 201220181247 CN201220181247 CN 201220181247 CN 201220181247 U CN201220181247 U CN 201220181247U CN 202640728 U CN202640728 U CN 202640728U
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- liquid reserve
- reserve tank
- temperature controller
- storage tank
- power
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Abstract
The utility model relates to the field of die temperature machines and discloses an energy-saving type industrial die temperature controller. The controller comprises a liquid storage tank, wherein the liquid storage tank is provided with heat conduction medium; the liquid storage tank is internally provided with a heating bar; an input pipeline and an output pipeline are also connected with the liquid storage tank; a circulation pump is connected with the output pipeline; the work of the heating bar and the circulation pump is controlled by a control unit; wherein the liquid storage tank is designed in double layer heat conservation; and a vacuum chamber is formed between the inner surface and the outer surface of the liquid storage tank. The controller has the beneficial effects that as the whole equipment is provided with a plurality of control switches, the liquid storage tank is better in heat conservation effect and slower in heat radiation after adopting the double layer heat conservation design; and at the same time as the vacuum does not conduct the heat, the temperature of the whole liquid storage tank changes more slowly, so that the control switches of the whole equipment do not need to be powered off or powered on frequently, and the service lives of the control switches of the whole equipment are prolonged; and meanwhile the trouble in maintenance is reduced, the heat conservation effect is good, and the energy can also be saved effectively.
Description
Technical field
The utility model relates to the die heater field, relates in particular to the power-saving industrial mould temperature controller.
Background technology
The effect of die heater is the temperature of control mould or miscellaneous equipment, namely is used for heating or cooling die, and keeps its operating temperature, thereby improve the quality of products and the rate of reducing the number of rejects and seconds, and prolonged die life.
Present die heater generally is divided into two kinds in long warm machine and oil temperature machine, makes respectively water or oil as medium.With (be called for short water temperature machine or water type die heater) of water as heat-conducting medium, its advantage has: a, do not pollute, b, action are with low cost, will spend money on medium hardly, and c, programming rate reaction are fast.With (abbreviation oil temperature machine or the oil type die heater) of conduction oil as heat-conducting medium, its advantage has a, is the low-pressure operation under the condition of high temperature, epidemic situation comparison safety.B, can reach the temperature-control range larger than water type die heater.
But no matter all there are a problem in water type die heater or oil type die heater, the heat radiation of their liquid reserve tank is all special fast, when the temperature of the medium in the liquid reserve tank is elevated to uniform temperature, the switch of firing equipment will disconnect, thereby will stopped heating, when drop in temperature to certain the time, the switch of firing equipment again can be closed, restart heating, because the liquid reserve tank rapid heat dissipation, variations in temperature is fast, the switch of firing equipment is closed and disconnected frequently, so that the switch of firing equipment greatly shortens service life, and heat loss is fast, and energy consumption is also large.
The utility model content
The utility model purpose is that a kind of power-saving industrial mould temperature controller will be provided.
According to an aspect of the present utility model, the power-saving industrial mould temperature controller that provides, it comprises:
Liquid reserve tank and the control module of heat-conducting medium are housed,
Be provided with heating rod in the described liquid reserve tank,
Be connected to input channel and output channel on the described liquid reserve tank,
Be connected to circulating pump on the described output channel,
Described control module is used for control heating rod and circulating pump work,
Wherein, liquid reserve tank designs for double-layer heat insulation, is vacuum cavity between the inner surface of liquid reserve tank and the outer surface.
Its beneficial effect is, because can be to a lot of gauge taps in the middle of the whole equipment.After liquid reserve tank uses the double-layer heat insulation design, so that the heat insulation effect of liquid reserve tank is more good, dispel the heat slower, simultaneously because vacuum is athermanous, so the variations in temperature of whole liquid reserve tank can be slower, thereby so that the gauge tap of whole equipment can disconnect frequently and closure, prolonged the service life of the gauge tap of whole equipment, reduced simultaneously the trouble of maintenance.And high insulating effect, can also effectively save energy consumption.Wherein circulating pump can adopt the power board circulating pump of Germany, good energy-conserving effect.
In some embodiments, be provided with the first temperature sensor in the liquid reserve tank, be connected for signal between the first temperature sensor and the control module.
Its beneficial effect is, measure temperature in the liquid reserve tank by the first temperature sensor, when temperature is higher than the highest design temperature of control module, control module will be controlled heating rod and quit work, when temperature was lower than the lowest set temperature of control module, control module will be controlled heating rod and start working.
In some embodiments, be provided with the second temperature sensor in the liquid reserve tank, be connected for signal between the second temperature sensor and the control module.
Its beneficial effect is, prevents that the first temperature sensor from can't work, and causes always ceaselessly heating of heating rod.When the second temperature sensor measurement reached the limiting temperature of control module setting to the temperature in the liquid reserve tank, then control module can cut off the power supply of whole equipment, in order to overhaul.
In some embodiments, also be provided with the first cooling pipe in the liquid reserve tank, an end of the first cooling pipe is connected with oral siphon, and the other end is connected with outlet pipe.
Its beneficial effect is, mould temperature controller for oily formula, when the excess Temperature of heat-conducting medium, then can from oral siphon, pass into cooling water, carry out heat exchange through the heat-conducting medium in the first cooling pipe and the liquid reserve tank, heat taken away from outlet conduit flow out, thereby reduce fast the temperature of heat-conducting medium.
In some embodiments, be connected to the first magnetic valve of being controlled by control module on the outlet pipe.
Its beneficial effect is, by the current of the first solenoid control outlet pipe, when needs were lowered the temperature to heat-conducting medium, then control module was opened the first magnetic valve, and cooling water begins to flow, and begins cooling.
In some embodiments, the first cooling pipe is toroidal helical shape pipeline.
Its beneficial effect is by the first cooling pipe being arranged to toroidal helical shape pipeline, can strengthen heat exchange area, so that the temperature of heat-conducting medium lowers rapidly.
In some embodiments, be connected to the second cooling pipe on the output channel.
Its beneficial effect is, for the mould temperature controller of ability of swimming, in the time of the heat-conducting medium excess Temperature, then can lead to cold water in the middle of the second cooling pipe, will mix with the water as heat-conducting medium, thereby realizes fast the cooling of heat-conducting medium.
In some embodiments, the second cooling pipe is provided with unidirectional strainer valve.
Its beneficial effect is, so that outside water can only unidirectionally pass through, increases simultaneously filtering function, prevents the generation of clogging.
In some embodiments, output channel is provided with the water of radiation outlet, is connected to the second magnetic valve of control module control in the water of radiation outlet.
Its beneficial effect is, emits by the water of radiation outlet water that temperature is higher, and opening and close by the second magnetic valve of control module control of heat radiation delivery port regulated.
In some embodiments, be provided with Pressure gauge between liquid reserve tank and the circulating pump.
Its beneficial effect is by Pressure gauge is set, can get information about the pressure between liquid reserve tank and the circulating pump.
Description of drawings
Fig. 1 is the structural representation of the power-saving industrial mould temperature controller of the utility model one embodiment.
Fig. 2 is the structural representation of liquid reserve tank among Fig. 1.
Fig. 3 is the structural representation of the power-saving industrial mould temperature controller of another embodiment of the utility model.
Fig. 4 is the structural representation of liquid reserve tank among Fig. 3.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is described in further detail.
Embodiment one
The demonstration of Fig. 1 signal the power-saving industrial mould temperature controller of the utility model one embodiment, its heat-conducting medium that adopts is oil, it comprises the liquid reserve tank 1 that heat-conducting medium is housed.Be provided with heating rod 2 in the liquid reserve tank 1, also be connected to input channel 3 and output channel 4 on the liquid reserve tank simultaneously.Be connected to circulating pump 5 at output channel, the work of heating rod 2 and circulating pump 5 is controlled by a control module 6.As shown in Figure 2, liquid reserve tank 1 is to adopt the double-decker design, be vacuum cavity 103 between the inner surface 101 of liquid reserve tank 1 and outer surface 102, can effectively prevent like this scattering and disappearing of heat, keeps the interior equalized temperature of liquid reserve tank 1.In liquid reserve tank 1, be provided with the first temperature sensor 7 and 8, two temperature sensors of the second temperature sensor all have signal to be connected with control module 6.In liquid reserve tank 1, be provided with the first cooling pipe 9, one end of the first cooling pipe 9 is connected with oral siphon 10, the other end is connected with outlet pipe 11, and wherein the first cooling pipe 9 is toroidal helical shape pipeline, is connected to the first magnetic valve 12 of being controlled by control module 6 at outlet pipe 11.
Its workflow is, the heat-conducting medium in the heating rod 2 heating liquid reserve tanks 1, and circulating pump 5 work are delivered to heat-conducting medium on the outer mold 19 from output channel 4, and heat-conducting medium is led by input channel 3 and is got back to liquid reserve tank 1 after externally mould 19 carries out heat exchange.In the middle of the process of whole circulation, the first temperature sensor 7 and the second temperature sensor 8 all can detect the temperature in the liquid reserve tank 1 in real time.When the first temperature sensor 7 detects temperature greater than the highest design temperature, temperature signal will be transferred back to control module 6.Control module 6 can lower send instructions the first magnetic valve 12 on the outlet pipe 11 is opened, so that the cold water of the first cooling pipe 9 interior formation circulations, thereby the cold water of circulation produces heat exchange by the heat-conducting medium in the first cooling pipe 9 and the liquid reserve tank 1, thereby the temperature of heat-conducting medium is lowered rapidly.
When the first temperature sensor 7 damaged, the temperature in the liquid reserve tank 1 will constantly rise, and when temperature rose to limiting temperature, control module 6 will cut off rapidly the power supply of whole device, is beneficial to the technical staff and comprehensively overhauls.
Embodiment two
The demonstration of Fig. 3 signal the power-saving industrial mould temperature controller of the utility model one embodiment, its heat-conducting medium that adopts is water, it comprises the liquid reserve tank 1 that heat-conducting medium is housed.Be provided with heating rod 2 in the liquid reserve tank 1, also be connected to input channel 3 and output channel 4 on the liquid reserve tank 1 simultaneously.Be connected to circulating pump 5 at output channel 4, the work of heating rod 2 and circulating pump 5 is controlled by a control module 6.As shown in Figure 4, liquid reserve tank 1 is to adopt the double-decker design, be vacuum cavity 103 between the inner surface 101 of liquid reserve tank 1 and outer surface 102, can effectively prevent like this scattering and disappearing of heat, keeps the interior equalized temperature of liquid reserve tank 1.In liquid reserve tank 1, be provided with the first temperature sensor 7 and 8, two temperature sensors of the second temperature sensor all have signal to be connected with control module 6.
Be connected to the second cooling pipe 13, the second cooling pipes 13 at output channel 4 and be provided with unidirectional strainer valve 14.Be provided with into water regulator 18 and water of radiation outlet 15 at output channel 4, be connected to the second magnetic valve 16 of control module 6 controls in water of radiation outlet 15.Simultaneously between liquid reserve tank 1 and circulating pump 5, be provided with Pressure gauge 17.
Its workflow is, the heat-conducting medium in the heating rod 2 heating liquid reserve tanks 1, and circulating pump work is delivered to heat-conducting medium on the outer mold 19 from output channel 4, and heat-conducting medium is led by input channel 3 and is got back to liquid reserve tank 1 after externally mould 19 carries out heat exchange.In the middle of the process of whole circulation, the first temperature sensor 7 and the second temperature sensor 8 all can detect the temperature in the liquid reserve tank 1 in real time.When the first temperature sensor 7 detects temperature greater than the highest design temperature, temperature signal will be transferred back to control module 6.Control module 6 can lower send instructions the second magnetic valve 16 in the water of radiation outlet 15 is opened, thereby hot water is originally bled off a part, leads to cold water by the second cooling pipe 13 again, and mix with original hot water, thereby realize fast cooling.
When the first temperature sensor damaged, the temperature in the liquid reserve tank will constantly rise, and when temperature rose to limiting temperature, control module will cut off rapidly the power supply of whole device, is beneficial to the technical staff and comprehensively overhauls.
The above only is preferred embodiment of the present utility model; should be pointed out that to those skilled in the art, under the prerequisite that does not break away from the utility model creation design; can also make some similar distortion and improvement, these also should be considered as within the protection domain of the present utility model.
Claims (10)
1. power-saving industrial mould temperature controller comprises:
Liquid reserve tank and the control module of heat-conducting medium are housed,
Be provided with heating rod in the described liquid reserve tank,
Be connected to input channel and output channel on the described liquid reserve tank,
Be connected to circulating pump on the described output channel,
Described control module is used for control heating rod and circulating pump work,
It is characterized in that, described liquid reserve tank designs for double-layer heat insulation, is vacuum cavity between the inner surface of liquid reserve tank and the outer surface.
2. power-saving industrial mould temperature controller according to claim 1 is characterized in that, is provided with the first temperature sensor in the described liquid reserve tank, is connected for signal between described the first temperature sensor and the control module.
3. power-saving industrial mould temperature controller according to claim 2 is characterized in that, is provided with the second temperature sensor in the described liquid reserve tank, is connected for signal between described the second temperature sensor and the control module.
4. the described power-saving industrial mould temperature controller of any one is characterized in that according to claim 1-3, also is provided with the first cooling pipe in the described liquid reserve tank, and an end of described the first cooling pipe is connected with oral siphon, and the other end is connected with outlet pipe.
5. power-saving industrial mould temperature controller according to claim 4 is characterized in that, is connected to the first magnetic valve by control module control on the described outlet pipe.
6. power-saving industrial mould temperature controller according to claim 4 is characterized in that, described the first cooling pipe is toroidal helical shape pipeline.
7. the described power-saving industrial mould temperature controller of any one is characterized in that according to claim 1-3, is connected to the second cooling pipe on the described output channel.
8. power-saving industrial mould temperature controller according to claim 7 is characterized in that, described the second cooling pipe is provided with unidirectional strainer valve.
9. power-saving industrial mould temperature controller according to claim 7 is characterized in that, described output channel is provided with the water of radiation outlet, is connected to the second magnetic valve of control module control in the described water of radiation outlet.
10. power-saving industrial mould temperature controller according to claim 7 is characterized in that, is provided with Pressure gauge between described liquid reserve tank and the described circulating pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220181247 CN202640728U (en) | 2012-04-26 | 2012-04-26 | Energy-saving type industrial die temperature controller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220181247 CN202640728U (en) | 2012-04-26 | 2012-04-26 | Energy-saving type industrial die temperature controller |
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| CN202640728U true CN202640728U (en) | 2013-01-02 |
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| CN 201220181247 Expired - Fee Related CN202640728U (en) | 2012-04-26 | 2012-04-26 | Energy-saving type industrial die temperature controller |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103231498A (en) * | 2013-04-28 | 2013-08-07 | 浙江江南制药机械有限公司 | Water ring type injector heating device and capsule preparation system and use method thereof |
-
2012
- 2012-04-26 CN CN 201220181247 patent/CN202640728U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103231498A (en) * | 2013-04-28 | 2013-08-07 | 浙江江南制药机械有限公司 | Water ring type injector heating device and capsule preparation system and use method thereof |
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Addressee: Chen Ping Document name: Notification to Pay the Fees |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130102 Termination date: 20150426 |
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| EXPY | Termination of patent right or utility model |