CN202626241U - Energy-saving type roller bottom continuous brightness positive annealing furnace - Google Patents

Energy-saving type roller bottom continuous brightness positive annealing furnace Download PDF

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Publication number
CN202626241U
CN202626241U CN2012201893927U CN201220189392U CN202626241U CN 202626241 U CN202626241 U CN 202626241U CN 2012201893927 U CN2012201893927 U CN 2012201893927U CN 201220189392 U CN201220189392 U CN 201220189392U CN 202626241 U CN202626241 U CN 202626241U
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China
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heat recovery
pipe
waste heat
collecting box
heat exchanger
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Expired - Fee Related
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CN2012201893927U
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Chinese (zh)
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丁永健
丁帅
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HENGYANG DINGDIANER INDUSTRIAL FURNACE ENERGY-SAVING Co Ltd
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HENGYANG DINGDIANER INDUSTRIAL FURNACE ENERGY-SAVING Co Ltd
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Priority to CN2012201893927U priority Critical patent/CN202626241U/en
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Publication of CN202626241U publication Critical patent/CN202626241U/en
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Abstract

The utility model discloses an energy-saving type roller bottom continuous brightness positive annealing furnace. The annealing furnace comprises a heating chamber 1, a thermal insulation chamber 2, furnace rollers 3, a flue 4 and a waste heat recovery section 5, wherein a waste heat recovery boiler 6 is arranged on the furnace wall of the waste heat recovery section 5; the flue 4 is arranged at the tail end of the waste heat recovery boiler 6; a flue gas pipe is arranged in the waste heat recovery boiler 6; steel pipes are subjected to waste heat utilization through the waste heat recovery boiler 6 on the waste heat recovery section 5, then are discharged out of the boiler (the discharging temperature can be controlled to about 250 DEG C), and are cooled in the air; and at the same time, high-temperature flue gas in the heating chamber 1 and the thermal insulation chamber 2 passes through the flue gas pipe in the waste heat recovery boiler 6, and then is discharged out of the flue 4 at the tail end of the waste heat recovery boiler 6 after being subjected to waste heat utilization. By the waste heat recovery boiler, heat energy of the high-temperature flue gas and radiation heat energy of the steel pipes can be simultaneously exchanged to generate steam which can be used as steam for producing the steel pipes and steam for daily life; and due to the reduction in the discharging temperature of the steel pipes, secondary oxidation burning losses are reduced, and the outer surface quality of a product is improved.

Description

The positive lehre of continous way light at the bottom of the energy-conservation forming roll
Technical field
The utility model relates to a kind of heat treatment furnace, the positive lehre of continous way light at the bottom of particularly a kind of energy-conservation forming roll.
Background technology
Products such as existing steel pipe, steel plate and band steel; The structure of the positive lehre of continous way is like accompanying drawing 1, shown in 2 at the bottom of the roller that uses in process of production, and it comprises heating chamber 1, moist closet 2 and furnace roller 3, and heating chamber 1 links to each other with moist closet 2; Furnace roller 3 is installed in heating chamber 1 and the moist closet 2 through furnace wall 32 outer chocks 31; Above the furnace wall 32 is furnace roof 33, is furnace bottom 34 below, at the tail end of moist closet 2 flue 4 is arranged.Products such as steel pipe, steel plate and band steel after heating chamber 1 high temperature rapid heating and moist closet 2 insulations, are directly come out of the stove and in air, are cooled off in roller-hearth continuous annealing furnace, and heating chamber 1 is directly discharged through flue 4 with the high-temperature flue gas in the moist closet 2.Its weak point is: the temperature when products such as steel pipe, steel plate and band steel are directly come out of the stove after annealing or normalizing up to 800 ℃ about, cause great amount of high-temperature heat energy to be released in the atmosphere, cause the worker laboring environment that just anneals poor; Simultaneously; Products such as steel pipe, steel plate and band steel are just being annealed when coming out of the stove air cooling about 800 ℃; Iron in its upper layer will carry out chemical reaction and produce secondary oxidation with airborne oxidizing gas (for example oxygen, water vapour), and behind the product secondary oxidations such as steel pipe, steel plate and band steel, its surface generates the thicker secondary oxidation iron sheet of one deck; Influenced the pickling speed of products such as steel pipe, steel plate and band steel, vitriolic consumption when having increased pickling; If the secondary oxidation iron sheet is thicker during product annealing such as fished pipe, steel plate and band steel, just not only can causes the loss of steel, but also can reduce the outer surface quality of products such as steel pipe, steel plate and band steel.
In addition, the lehre high-temperature flue gas overwhelming majority of the prior art is to adopt air heat exchanger to carry out UTILIZATION OF VESIDUAL HEAT IN, and air heat exchanger heat exchange weak effect; And can only the high-temperature flue gas about 750 ℃ be reduced to about 500 ℃; Still have a large amount of heat energy not to be fully used in its flue gas, and products such as steel pipe, steel plate and band steel need steam-heated cal(l)andria in process of production, produce steam through coal-fired (gas) boiler; Need to consume a large amount of energy; This not only had been unfavorable for that enterprise reduced production costs but also wasted the national energy resource, also caused environmental pollution, worsened workman's labor condition.
Summary of the invention
The purpose of the utility model is the above-mentioned deficiency that overcomes prior art, and the positive lehre of continous way light at the bottom of a kind of energy-conservation forming roll is provided, so that high temperature heat and the high-temperature flue gas energy recovery after the product annealing such as steel pipe, steel plate and band steel is produced as steam; Replace producing in the enterprise steam boiler; Thereby be national save energy, reduce environmental pollution, improve workman's labor condition; Reduce the production cost of enterprise, improve economic benefit of enterprises.
The technical scheme of the utility model is: the positive lehre of continous way light at the bottom of a kind of energy-conservation forming roll; Comprise heating chamber, moist closet, furnace roller, flue and waste heat recovery section; Heating chamber, moist closet and waste heat recovery section link to each other successively; Furnace roller is installed in heating chamber, moist closet and the waste heat recovery section through the outer chock of furnace wall, is heat recovery boiler above the furnace wall of waste heat recovery section, at the tail end of moist closet or the entrance end of heating chamber flue is arranged.
Heat recovery boiler comprises drum, heat exchanger tube, downtake and collecting box pipe; Water inlet pipe, water level gauge pipe and inspection manhole are arranged on the drum, and blow-off pipe is arranged at the bottom, and the top of heat exchanger tube and downtake is connected with drum; The bottom is connected with left and right sides collecting box pipe respectively; Collection case blow-off pipe is arranged at collecting box pipe bottom, the left and right sides, and there is thermal insulation layer in the outside of drum and heat exchanger tube, and the periphery of downtake and collecting box pipe has thermal insulation layer.
The technical scheme of the utility model also can be: the positive lehre of continous way light at the bottom of a kind of energy-conservation forming roll; Comprise heating chamber, moist closet, furnace roller, flue and waste heat recovery section; Heating chamber, moist closet and waste heat recovery section link to each other successively, and furnace roller is installed in heating chamber, moist closet and the waste heat recovery section through the outer chock of furnace wall, is heat recovery boiler above the furnace wall of waste heat recovery section; Tail end at heat recovery boiler has flue, and smoke pipe is arranged in the heat recovery boiler.
Heat recovery boiler comprises smoke pipe, drum, heat exchanger tube, downtake and collecting box pipe, and smoke pipe is positioned at drum, and water inlet pipe, water level gauge pipe and inspection manhole are arranged on the drum; Blow-off pipe is arranged at the bottom; The top of heat exchanger tube and downtake is connected with drum, and the bottom is connected with left and right sides collecting box pipe respectively, and collection case blow-off pipe is arranged at left and right sides collecting box pipe bottom; There is thermal insulation layer in the outside of drum and heat exchanger tube, and the periphery of downtake and collecting box pipe has thermal insulation layer.
Two rows totally four before and after downtake divided, two downtakes about front-seat and back row respectively has, and the bottom of left and right sides downtake is connected with left and right sides collecting box pipe respectively, and top all is connected with drum.
Heat exchanger tube is divided into plurality of rows from front to back, and every row is the six roots of sensation altogether, and wherein the bottom of three heat exchanger tubes is connected with left collecting box pipe, and the bottom of other three heat exchanger tubes is connected with right collecting box pipe, and the top of six roots of sensation heat exchanger tube all is connected with drum.
Heat exchanger tube is shaped as L shaped, so that absorb waste heat near thermal source as much as possible.
Two collecting box pipes are located on the furnace wall of waste heat recovery section about heat recovery boiler.
The utility model is owing to increased the waste heat recovery section at positive lehre tail; And on the waste heat recovery section, be provided with heat recovery boiler; Heat recovery boiler can exchange two kinds of heat energy of radiant heat energy of products such as high-temperature flue gas heat energy and steel pipe, steel plate and band steel simultaneously and be produced as steam; The tapping temperature of products such as steel pipe, steel plate and band steel can be controlled at about 250 ℃, and high-temperature flue gas heat energy is most of to be recycled, and makes most of recovery of energy consumption heat energy of positive lehre be produced as steam; Supply the process steam and the life of products such as steel pipe, steel plate and band steel to use steam, improved the heat recovery rate of stove; Simultaneously, the reduction of product tapping temperatures such as steel pipe, steel plate and band steel has also reduced the secondary oxidation scaling loss, has improved the outer surface quality of product.
The utility model be not only applicable to produce products such as steel pipe, steel plate and band steel positive lehre, also be applicable to the kiln of firing various ceramic products.
Be example to produce steel pipe below, further describe in conjunction with figure and embodiment detailed content to the utility model.
Description of drawings
Fig. 1 for existing roller at the bottom of the structural representation of the positive lehre of continous way;
Fig. 2 is the A-A sectional view of Fig. 1;
Fig. 3 is the structural representation of the utility model embodiment one;
Fig. 4 is the B-B sectional view of Fig. 3;
Fig. 5 is the structural representation of the utility model embodiment two;
Fig. 6 is the structural representation of the utility model embodiment three;
Fig. 7 has the structural representation of the heat recovery boiler of smoke pipe for the utility model;
Fig. 8 is the right view of Fig. 7;
Fig. 9 does not have the structural representation of the heat recovery boiler of smoke pipe for the utility model;
Figure 10 is the right view of Fig. 9.
Embodiment
Embodiment one:
Like Fig. 3, shown in 4: the positive lehre of continous way light at the bottom of a kind of energy-conservation forming roll; Comprise heating chamber 1, moist closet 2, furnace roller 3, flue 4 and waste heat recovery section 5; Heating chamber 1, moist closet 2 and waste heat recovery section 5 link to each other successively, and furnace roller 3 is installed in heating chamber 1, moist closet 2 and the waste heat recovery section 5 through furnace wall 32 outer chocks 31, is heat recovery boiler 6 above the furnace wall 32 of waste heat recovery section 5; Be furnace bottom 34 below, flue 4 arranged at the tail end of moist closet 2.
Steel pipe is in the continuously positive lehre of roller bottom type; After heating chamber 1 high temperature rapid heating and moist closet 2 insulations; Through coming out of the stove (tapping temperature can be controlled at about 250 ℃) after heat recovery boiler 6 UTILIZATION OF VESIDUAL HEAT IN on the waste heat recovery section 5, in air, cool off again; Heating chamber 1 is discharged through the flue 4 of moist closet 2 tail ends with the high-temperature flue gas in the moist closet 2.
Embodiment two:
As shown in Figure 5: the positive lehre of continous way light at the bottom of a kind of energy-conservation forming roll; Comprise heating chamber 1, moist closet 2, furnace roller 3, flue 4 and waste heat recovery section 5, heating chamber 1, moist closet 2 and waste heat recovery section 5 link to each other successively, and furnace roller 3 is installed in heating chamber 1, moist closet 2 and the waste heat recovery section 5 through furnace wall 32 outer chocks 31; Above the furnace wall 32 of waste heat recovery section 5 is heat recovery boiler 6; Be furnace bottom 34 below, flue 4 arranged, in the heat recovery boiler 6 smoke pipe is arranged at the tail end of heat recovery boiler 6.
Steel pipe is in the continuously positive lehre of roller bottom type; After heating chamber 1 high temperature rapid heating and moist closet 2 insulations; Through coming out of the stove (tapping temperature can be controlled at about 250 ℃) after heat recovery boiler 6 UTILIZATION OF VESIDUAL HEAT IN on the waste heat recovery section 5, in air, cool off again; Meanwhile, the high-temperature flue gas in heating chamber 1 and the moist closet 2 is discharged through the flue 4 of heat recovery boiler 6 tail ends after the UTILIZATION OF VESIDUAL HEAT IN through the smoke pipe in the heat recovery boiler 6 again.
Embodiment three:
As shown in Figure 6: the positive lehre of continous way light at the bottom of a kind of energy-conservation forming roll; Comprise heating chamber 1, moist closet 2, furnace roller 3, flue 4 and waste heat recovery section 5; Heating chamber 1, moist closet 2 and waste heat recovery section 5 link to each other successively, and furnace roller 3 is installed in heating chamber 1, moist closet 2 and the waste heat recovery section 5 through furnace wall 32 outer chocks 31, is heat recovery boiler 6 above the furnace wall 32 of waste heat recovery section 5; Be furnace bottom 34 below, flue 4 arranged at the entrance end of heating chamber 1.
Steel pipe is in the continuously positive lehre of roller bottom type; After heating chamber 1 high temperature rapid heating and moist closet 2 insulations; Through coming out of the stove (tapping temperature can be controlled at about 250 ℃) after heat recovery boiler 6 UTILIZATION OF VESIDUAL HEAT IN on the waste heat recovery section 5, in air, cool off again; Heating chamber 1 is discharged through the flue 4 of heating chamber 1 entrance end with the high-temperature flue gas in the moist closet 2.
Like Fig. 7, shown in 8: have the heat recovery boiler 6 of smoke pipe to comprise smoke pipe 61, drum 62, heat exchanger tube 63, downtake 64 and collecting box pipe 65, smoke pipe 61 is positioned at drum 62, and water inlet pipe 611, water level gauge pipe 612 and inspection manhole 613 are arranged on the drum 62; Blow-off pipe 614 is arranged at the bottom; Being shaped as of heat exchanger tube 63 is L shaped, so that as much as possible near steel pipe, heat exchanger tube 63 is divided into plurality of rows from front to back; Every row is the six roots of sensation altogether; Wherein the bottom of three heat exchanger tubes 63 is connected with left collecting box pipe 65, and the bottom of other three heat exchanger tubes 63 is connected with right collecting box pipe 65, and the top of six roots of sensation heat exchanger tube 63 all is connected with drum 62; 64 fens front and back two of downtake are arranged totally four, two downtakes 64 about front-seat and back is arranged and respectively had, and the bottom of left and right sides downtake 64 is connected with left and right sides collecting box pipe 65 respectively, and top all is connected with drum 62; Collection case blow-off pipe 651 is arranged at left and right sides collecting box pipe 65 bottoms, and there is thermal insulation layer 66 in the outside of drum 62 and heat exchanger tube 63, and the periphery of downtake 64 and collecting box pipe 65 has thermal insulation layer 66; The left and right sides collecting box pipe 65 of heat recovery boiler 6 is located on the furnace wall 32 of waste heat recovery section 5.
High-temperature flue gas in heating chamber 1 and the moist closet 2 is discharged through the flue 4 of heat recovery boiler 6 tail ends after the UTILIZATION OF VESIDUAL HEAT IN through the smoke pipe 61 in the heat recovery boiler 6 again; Meanwhile, the steel pipe that comes out from moist closet 2 was through 5 last times of waste heat recovery section, came out of the stove after the heat of the steel pipe of temperature about up to 800 ℃ is absorbed by the drum 62 of heat recovery boiler 6 and heat exchanger tube 63 (tapping temperature can be controlled at about 250 ℃); Water in the drum 62 flows into collecting box pipe 65 through downtake 64; Water in the collecting box pipe 65 flow back in the drum 62 after in heat exchanger tube 63, absorbing heat and heating up again, and so heat exchange is carried out in circulation; Constantly produce steam; Cooling pull out in the steel pipe's production process pickling process heating usefulness, need not to produce steam through coal-fired (gas) boiler, practice thrift a large amount of energy.
Like Fig. 9, shown in 10: the heat recovery boiler 6 of no smoke pipe comprises drum 62, heat exchanger tube 63, downtake 64 and collecting box pipe 65; Water inlet pipe 611, water level gauge pipe 612 and inspection manhole 613 are arranged on the drum 62, and blow-off pipe 614 is arranged at the bottom, and being shaped as of heat exchanger tube 63 is L shaped; So that as much as possible near steel pipe; Heat exchanger tube 63 is divided into plurality of rows from front to back, and every row is the six roots of sensation altogether, and wherein the bottom of three heat exchanger tubes 63 is connected with left collecting box pipe 65; The bottom of other three heat exchanger tubes 63 is connected with right collecting box pipe 65, and the top of six roots of sensation heat exchanger tube 63 all is connected with drum 62; 64 fens front and back two of downtake are arranged totally four, two downtakes 64 about front-seat and back is arranged and respectively had, and the bottom of left and right sides downtake 64 is connected with left and right sides collecting box pipe 65 respectively, and top all is connected with drum 62; Collection case blow-off pipe 651 is arranged at left and right sides collecting box pipe 65 bottoms, and there is thermal insulation layer 66 in the outside of drum 62 and heat exchanger tube 63, and the periphery of downtake 64 and collecting box pipe 65 has thermal insulation layer 66; The left and right sides collecting box pipe 65 of heat recovery boiler 6 is located on the furnace wall 32 of waste heat recovery section 5.
The steel pipe that comes out from moist closet 2 was through 5 last times of waste heat recovery section; The heat of the steel pipe of temperature about up to 800 ℃ is come out of the stove (tapping temperature can be controlled at about 250 ℃) after being absorbed by the drum 62 of heat recovery boiler 6 and heat exchanger tube 63, and the water in the drum 62 flow into collecting box pipes 65 through downtakes 64, and the water in the collecting box pipe 65 absorb heat heat exchanger tube 63 in after the intensification; Flow back into again in the drum 62; So heat exchange is carried out in circulation, constantly produces steam, cooling pull out in the steel pipe's production process the pickling process heating use; Need not to produce steam, practice thrift a large amount of energy through coal-fired (gas) boiler.

Claims (10)

1. the positive lehre of continous way light at the bottom of the energy-conservation forming roll; It is characterized in that comprising heating chamber, moist closet, furnace roller, flue and waste heat recovery section; Heating chamber, moist closet and waste heat recovery section link to each other successively; Furnace roller is installed in heating chamber, moist closet and the waste heat recovery section through the outer chock of furnace wall, is heat recovery boiler above the furnace wall of waste heat recovery section, at the tail end of moist closet or the entrance end of heating chamber flue is arranged.
2. the positive lehre of continous way light is characterized in that heat recovery boiler comprises drum, heat exchanger tube, downtake and collecting box pipe, has water inlet pipe, water level gauge pipe and inspection manhole on the drum at the bottom of the energy-conservation forming roll according to claim 1; Blow-off pipe is arranged at the bottom; The top of heat exchanger tube and downtake is connected with drum, and the bottom is connected with left and right sides collecting box pipe respectively, and collection case blow-off pipe is arranged at left and right sides collecting box pipe bottom; There is thermal insulation layer in the outside of drum and heat exchanger tube, and the periphery of downtake and collecting box pipe has thermal insulation layer.
3. the positive lehre of continous way light at the bottom of the energy-conservation forming roll according to claim 1 and 2; It is characterized in that downtake divides totally four of front and back two rows; Two downtakes about front-seat and back row respectively has, the bottom of left and right sides downtake is connected with left and right sides collecting box pipe respectively, and top all is connected with drum; Heat exchanger tube is divided into plurality of rows from front to back, and every row is the six roots of sensation altogether, and wherein the bottom of three heat exchanger tubes is connected with left collecting box pipe, and the bottom of other three heat exchanger tubes is connected with right collecting box pipe, and the top of six roots of sensation heat exchanger tube all is connected with drum.
4. the positive lehre of continous way light at the bottom of the energy-conservation forming roll according to claim 1 and 2, it is L shaped to it is characterized in that heat exchanger tube is shaped as.
5. the positive lehre of continous way light at the bottom of the energy-conservation forming roll according to claim 1 and 2, it is characterized in that heat recovery boiler about two collecting box pipes be located on the furnace wall of waste heat recovery section.
6. the positive lehre of continous way light at the bottom of the energy-conservation forming roll; It is characterized in that comprising heating chamber, moist closet, furnace roller, flue and waste heat recovery section; Heating chamber, moist closet and waste heat recovery section link to each other successively, and furnace roller is installed in heating chamber, moist closet and the waste heat recovery section through the outer chock of furnace wall, is heat recovery boiler above the furnace wall of waste heat recovery section; Tail end at heat recovery boiler has flue, and smoke pipe is arranged in the heat recovery boiler.
7. the positive lehre of continous way light at the bottom of the energy-conservation forming roll according to claim 6; It is characterized in that heat recovery boiler comprises smoke pipe, drum, heat exchanger tube, downtake and collecting box pipe, smoke pipe is positioned at drum, and water inlet pipe, water level gauge pipe and inspection manhole are arranged on the drum; Blow-off pipe is arranged at the bottom; The top of heat exchanger tube and downtake is connected with drum, and the bottom is connected with left and right sides collecting box pipe respectively, and collection case blow-off pipe is arranged at left and right sides collecting box pipe bottom; There is thermal insulation layer in the outside of drum and heat exchanger tube, and the periphery of downtake and collecting box pipe has thermal insulation layer.
8. according to the positive lehre of continous way light at the bottom of claim 6 or the 7 described energy-conservation forming rolls; It is characterized in that downtake divides totally four of front and back two rows; Two downtakes about front-seat and back row respectively has, the bottom of left and right sides downtake is connected with left and right sides collecting box pipe respectively, and top all is connected with drum; Heat exchanger tube is divided into plurality of rows from front to back, and every row is the six roots of sensation altogether, and wherein the bottom of three heat exchanger tubes is connected with left collecting box pipe, and the bottom of other three heat exchanger tubes is connected with right collecting box pipe, and the top of six roots of sensation heat exchanger tube all is connected with drum.
9. according to the positive lehre of continous way light at the bottom of claim 6 or the 7 described energy-conservation forming rolls, it is L shaped to it is characterized in that heat exchanger tube is shaped as, so that absorb waste heat near thermal source as much as possible.
10. according to the positive lehre of continous way light at the bottom of claim 6 or the 7 described energy-conservation forming rolls, it is characterized in that heat recovery boiler about two collecting box pipes be located on the furnace wall of waste heat recovery section.
CN2012201893927U 2012-04-28 2012-04-28 Energy-saving type roller bottom continuous brightness positive annealing furnace Expired - Fee Related CN202626241U (en)

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CN2012201893927U CN202626241U (en) 2012-04-28 2012-04-28 Energy-saving type roller bottom continuous brightness positive annealing furnace

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Application Number Priority Date Filing Date Title
CN2012201893927U CN202626241U (en) 2012-04-28 2012-04-28 Energy-saving type roller bottom continuous brightness positive annealing furnace

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102676788A (en) * 2012-04-28 2012-09-19 衡阳市丁点儿工业炉节能有限公司 Energy-saving type roller hearth continuous bright normalizing annealing furnace
WO2014172898A1 (en) * 2013-04-26 2014-10-30 衡阳市丁点儿工业炉节能有限公司 Energy-saving continuous roller hearth bright normalising and annealing furnace

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102676788A (en) * 2012-04-28 2012-09-19 衡阳市丁点儿工业炉节能有限公司 Energy-saving type roller hearth continuous bright normalizing annealing furnace
CN102676788B (en) * 2012-04-28 2014-05-21 衡阳市丁点儿工业炉节能有限公司 Energy-saving type roller hearth continuous bright normalizing annealing furnace
WO2014172898A1 (en) * 2013-04-26 2014-10-30 衡阳市丁点儿工业炉节能有限公司 Energy-saving continuous roller hearth bright normalising and annealing furnace

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Granted publication date: 20121226

Termination date: 20150428

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