CN202625455U - Imaging type margin detection and control device of bobbin paper - Google Patents

Imaging type margin detection and control device of bobbin paper Download PDF

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Publication number
CN202625455U
CN202625455U CN 201220245711 CN201220245711U CN202625455U CN 202625455 U CN202625455 U CN 202625455U CN 201220245711 CN201220245711 CN 201220245711 CN 201220245711 U CN201220245711 U CN 201220245711U CN 202625455 U CN202625455 U CN 202625455U
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CN
China
Prior art keywords
obbbin
image
imaging type
support
video acquisition
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Expired - Lifetime
Application number
CN 201220245711
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Chinese (zh)
Inventor
王震
潘笑言
欧阳光
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Nanjing Wencai Science & Technology Co Ltd
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Nanjing Wencai Science & Technology Co Ltd
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Priority to CN 201220245711 priority Critical patent/CN202625455U/en
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Publication of CN202625455U publication Critical patent/CN202625455U/en
Anticipated expiration legal-status Critical
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Abstract

The utility model discloses an imaging type margin detection and control device of bobbin paper, which comprises a video acquisition device arranged corresponding to the bobbin paper and a control machine, wherein the video acquisition device comprises a base, a bracket, an image taking device and an aviation socket; the bracket is arranged on the base; the image taking device is arranged at the top end of the bracket; the aviation socket is arranged at the bottom of the bracket, one end thereof is connected with the image taking device through a data line, and the other end is connected with the control machine through another data line; the control machine comprises an image detection module and an IO (Image Orthicon) amplification plate; the image detection module receives a picture signal of the video acquisition device, calculates the remaining quantity of the bobbin paper in real time, and sends out a signal of switching the bobbin paper to the IO amplification plate; and the IO amplification plate receives the signal of switching the bobbin paper and transmits to an automatic paper supply system after amplification. The imaging type margin detection and control device of the bobbin paper fundamentally eliminates the waste of the bobbin paper in the production, saves the cost, reduces the error rate, and improves the production efficiency.

Description

A kind of imaging type obbbin surplus Detection & Controling device
Technical field
The utility model relates to a kind of cigarette machine obbbin surplus Detection & Controling device, is specifically related to a kind of imaging type cigarette machine obbbin surplus Detection & Controling device.
Background technology
The automatic earth system of obbbin is the part of rolling up and connecting machine, judges that the device whether obbbin use up is as shown in Figure 1, comprise that obbbin pallet 1 and corresponding with obbbin pallet 1 is provided with near switch 2, said obbbin pallet 1 circumferentially is provided with dentation grid 3.The principle of work of said apparatus is that obbbin pallet 1 whenever turns around, and can produce the pulse of fixed qty near switch 2.According to the number of total coils that obbbin pallet 1 rotates, this pulse sum is set on the machine primary controller, obbbin has changeed the number of turns of setting by the time, switches with regard to carrying out obbbin automatically.
According to market study, auxilliary material provider does not have strict control to the length overall of obbbin, and the diameter of spool also changes greatlyyer in addition, and therefore the number of total coils of every reel paper is different.The obbbin number of turns might be set the number of turns and not arrive more after a little while like this, and obbbin uses up, and need shut down manually and overlap this time, very waste.So the electrician is arranged on the obbbin surplus more than 10 meters generally speaking, to avoid occurring this problem.So each obbbin just goes out of use when all surplus a lot, and accumulating over a long period causes significant wastage.
The utility model content
The utility model purpose: the purpose of the utility model is the deficiency to prior art, provide a kind of can accuracy control obbbin surplus, practice thrift the imaging type obbbin surplus Detection & Controling device of cost.
Technical scheme: the described a kind of imaging type obbbin surplus Detection & Controling device of the utility model; The video acquisition device and the controlling machine that comprise corresponding setting with obbbin; Wherein, said video acquisition device comprises base, support, image-taking device and aviation socket, and said support is arranged on the said base; Said image-taking device is arranged at said cantilever tip; Said aviation socket is arranged at the bottom of said support, and the one of which end is connected with said image-taking device through data line, and the other end is connected with said controlling machine through data line; Said controlling machine comprises that image detection module and IO amplify plate, and said image detection module receives the picture signal of said video acquisition device, calculates the obbbin surplus in real time, and sends switch plate paper signal and amplify plate to IO; Said IO amplifies plate and receives switching obbbin signal, is sent to the automatic paper feeding system after the amplification.
For working environment and the vertical obbbin of taking of assurance of protecting image-taking device, said support is the cylindrical of hollow, and said image-taking device comprises endoscope and light deflector, and said endoscope is arranged in the said rack tube, its axis and obbbin radial parallel; Said light deflector is arranged at the top of said support, and the angle of its plane and said endoscope axis is 45 degree.
For the quality of the acquisition image that guarantees image-taking device, said endoscope is an industrial endoscope.
Dust gets in the site environment in order to stop, and guarantees the working environment cleaning of image-taking device, and said video acquisition device also comprises flow regulating valve, and said flow regulating valve is arranged at the bottom of said support.
The installation of flow regulating valve for ease, said flow regulating valve is installed on the said support through the M5 tapped bore.
Regulate the distance and the photo angle of image-taking device and obbbin for ease; Said base comprises first disk and second disk; Said first disk is arranged at said second disk top, and the said first disk both sides are provided with two kidney slots, and the said second disk both sides are provided with two rectangular channels.
The demonstration of controlling machine and control for ease, said controlling machine also comprise and image detection module bonded assembly touch LCD screen.
Beneficial effect: the described a kind of imaging type obbbin surplus Detection & Controling device of the utility model; Utilize digital imagery and image process method to carry out the obbbin surplus and detect, can accuracy control obbbin surplus, fundamentally stopped the waste of obbbin in the production of cigarettes; Practice thrift cost; Reduce error rate, enhance productivity, and management produces material impact to mark to cigarette factory; And, the video acquisition device convenient disassembly, it is convenient to change; Said video acquisition device is provided with flow regulating valve, has guaranteed the cleaning of working environment, prolongs the life-span of image-taking device; Said base is provided with kidney slot and rectangular channel, the convenient distance of image-taking device and obbbin and the angle of taking pictures of regulating; The utility model is simple in structure, and is easy for installation, can also promote the use of in the paper supply automatic guidance of cigarette yew paper and aluminium foil paper.
Description of drawings
Fig. 1 is for judging the structural representation of the device whether obbbin uses up in the prior art;
Fig. 2 is the installation site scheme drawing of the described video acquisition device of the utility model;
Fig. 3 is the structural representation of the described video acquisition device of the utility model;
Fig. 4 is the elevational view of the described video acquisition device of the utility model.
Wherein:
1, obbbin pallet; 2, near switch; 3, dentation grid; 4, video acquisition device;
5, support; 6, base; 7, endoscope; 8, light deflector; 9, aviation socket;
10, flow regulating valve; 11, kidney slot.
The specific embodiment
Be elaborated in the face of the utility model technical scheme down, but the protection domain of the utility model is not limited to said embodiment.
Embodiment:The utility model discloses a kind of imaging type obbbin surplus Detection & Controling device, comprise video acquisition device 4 and controlling machine.
Video acquisition device 4 comprises base 6, support 5, image-taking device and aviation socket 9.
Base 6 is fixed in a side of obbbin pallet 1, makes said image-taking device be positioned at the top of said obbbin.Said base 6 comprises first disk and second disk, and said first disk is arranged at said second disk top.The said first disk both sides are provided with two kidney slots 11, are used to regulate the photo angle of image-taking device; The said second disk both sides are provided with two rectangular channels, are used for the distance of translational adjustment image-taking device with respect to obbbin.
Support 5 is fixedly installed in said base 6 tops, and in the present embodiment, support 5 adopts the steel cylindrical tube of hollow, and steel pipe bends in intermediate vertical.
Image-taking device is arranged at the top of said support 5, comprises endoscope 7 and light deflector 8, and said endoscope 7 is arranged in 5 on the support, its axis and obbbin radial parallel; Light deflector 8 is arranged at the top of support 5, and the angle of light deflector 8 planes and endoscope 7 axis is 45 degree, the endoscope 7 vertical obbbins of taking under the effect of light deflector 8.Wherein, said endoscope 7 is an industrial endoscope.
Aviation socket 9 is arranged at the bottom of support 5; The one of which end is connected with endoscope 7 through data line, and the other end is connected with the USB socket of said controlling machine through data line, so; Wiring just becomes fairly simple between controlling machine and the video acquisition device, also makes things convenient for the replacing of video acquisition device.
In addition; Video acquisition device also comprises flow regulating valve 10; Flow regulating valve 10 is the small-sized throttle valve, is installed to the bottom of support 5 through the M5 tapped bore, introduces clean air through tracheae and blows to installing inner continuing; Thereby dust gets in the prevention site environment, and endoscope 7 and light deflector 8 were kept clean in the long term.
Controlling machine comprises that image detection module and IO amplify plate, and image detection module receives the picture signal of said video acquisition device, calculates the obbbin surplus in real time, and sends switch plate paper signal and amplify plate to IO; IO amplifies plate and receives switching obbbin signal, is sent to the automatic paper feeding system after the amplification.
In addition, controlling machine also comprises and image detection module bonded assembly touch LCD screen, makes things convenient for the demonstration and the control of controlling machine.
The principle of work of the described a kind of imaging type obbbin surplus Detection & Controling device of the utility model is: endoscope 7 is vertically taken capture through 8 pairs of obbbins of light deflector; Be sent to aviation socket 9 through data line; Transfer through aviation socket 9; Signal is sent to the image detection module of industrial computer, and image detection module is calculated the obbbin surplus in real time, when obbbin runs low; Image detection module signals to IO through universal input and output port and amplifies plate, and IO amplifies plate this signal is carried out notifying automatic paper feeding system switching the right obbbin to begin paper supply after the processing and amplifying.In the course of the work, flow regulating valve 10 is introduced clean air through tracheae and is blown to installing inner continuing, and dust gets in the site environment thereby stop, and endoscope 7 and light deflector 8 were kept clean in the long term.
The described a kind of imaging type obbbin surplus Detection & Controling device of the utility model; Utilizing digital imagery and image process method to carry out the obbbin surplus detects; Can accuracy control obbbin surplus, cost is practiced thrift in the waste of obbbin in fundamentally having stopped to produce; Reduce error rate, enhance productivity; And, the video acquisition device convenient disassembly, it is convenient to change; Said video acquisition device is provided with flow regulating valve, has guaranteed the cleaning of working environment, prolongs the life-span of image-taking device; Said base is provided with kidney slot and rectangular channel, the convenient distance of image-taking device and obbbin and the angle of taking pictures of regulating.
As stated, although represented and explained the utility model that with reference to specific preferred embodiment it shall not be construed as the restriction to the utility model self.Under the spirit and scope prerequisite of the utility model that does not break away from the accompanying claims definition, can make various variations in form with on the details to it.

Claims (7)

1. imaging type obbbin surplus Detection & Controling device; It is characterized in that, comprise the video acquisition device and the controlling machine of corresponding setting, wherein with obbbin; Said video acquisition device comprises base, support, image-taking device and aviation socket; Said support is arranged on the said base, and said image-taking device is arranged at said cantilever tip, and said aviation socket is arranged at the bottom of said support; The one of which end is connected with said image-taking device through data line, and the other end is connected with said controlling machine through data line; Said controlling machine comprises that image detection module and IO amplify plate, and said image detection module receives the picture signal of said video acquisition device, calculates the obbbin surplus in real time, and sends switch plate paper signal and amplify plate to IO; Said IO amplifies plate and receives switching obbbin signal, is sent to the automatic paper feeding system after the amplification.
2. imaging type obbbin surplus Detection & Controling device according to claim 1; It is characterized in that said support is the cylindrical of hollow, said image-taking device comprises endoscope and light deflector; Said endoscope is arranged in the said rack tube, its axis and obbbin radial parallel; Said light deflector is arranged at the top of said support, and the angle of its plane and said endoscope axis is 45 degree.
3. imaging type obbbin surplus Detection & Controling device according to claim 2 is characterized in that said endoscope is an industrial endoscope.
4. imaging type obbbin surplus Detection & Controling device according to claim 1 is characterized in that said video acquisition device also comprises flow regulating valve, and said flow regulating valve is arranged at the bottom of said support.
5. imaging type obbbin surplus Detection & Controling device according to claim 4 is characterized in that said flow regulating valve is installed on the said support through the M5 tapped bore.
6. imaging type obbbin surplus Detection & Controling device according to claim 1; It is characterized in that; Said base comprises first disk and second disk; Said first disk is arranged at said second disk top, and the said first disk both sides are provided with two kidney slots, and the said second disk both sides are provided with two rectangular channels.
7. imaging type obbbin surplus Detection & Controling device according to claim 1 is characterized in that said controlling machine also comprises and image detection module bonded assembly touch LCD screen.
CN 201220245711 2012-05-29 2012-05-29 Imaging type margin detection and control device of bobbin paper Expired - Lifetime CN202625455U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220245711 CN202625455U (en) 2012-05-29 2012-05-29 Imaging type margin detection and control device of bobbin paper

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220245711 CN202625455U (en) 2012-05-29 2012-05-29 Imaging type margin detection and control device of bobbin paper

Publications (1)

Publication Number Publication Date
CN202625455U true CN202625455U (en) 2012-12-26

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CN 201220245711 Expired - Lifetime CN202625455U (en) 2012-05-29 2012-05-29 Imaging type margin detection and control device of bobbin paper

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109969842A (en) * 2019-04-12 2019-07-05 广东亨通光电科技有限公司 A kind of band volume tape feeding device
CN110834981A (en) * 2019-11-21 2020-02-25 成都忠信机电技术有限公司 Bobbin paper splicing method and system
CN111487189A (en) * 2020-04-03 2020-08-04 哈尔滨市科佳通用机电股份有限公司 Tread damage automatic detection system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109969842A (en) * 2019-04-12 2019-07-05 广东亨通光电科技有限公司 A kind of band volume tape feeding device
CN110834981A (en) * 2019-11-21 2020-02-25 成都忠信机电技术有限公司 Bobbin paper splicing method and system
CN111487189A (en) * 2020-04-03 2020-08-04 哈尔滨市科佳通用机电股份有限公司 Tread damage automatic detection system

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Granted publication date: 20121226