CN202621513U - Full-automatic sealed thermal cleaning device for oil pipe - Google Patents
Full-automatic sealed thermal cleaning device for oil pipe Download PDFInfo
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- CN202621513U CN202621513U CN 201220207434 CN201220207434U CN202621513U CN 202621513 U CN202621513 U CN 202621513U CN 201220207434 CN201220207434 CN 201220207434 CN 201220207434 U CN201220207434 U CN 201220207434U CN 202621513 U CN202621513 U CN 202621513U
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- oil pipe
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Abstract
The utility model discloses a full-automatic sealed thermal cleaning device for an oil pipe. The full-automatic sealed thermal cleaning device comprises a sealed cleaning box which is provided with a gas heating system, wherein the cleaning box is connected with an oil pipe feeding mechanism, a stepping rotating mechanism and a sludge agitating wheel mechanism; and the stepping rotating mechanism is connected with an internal pipe wall cleaning device, an annular-spraying external pipe wall cleaning device and a discharging mechanism. The full-automatic sealed thermal cleaning device is high in integration, high in efficiency and low in energy consumption; by adopting a sealed cleaning way, the full-automatic sealed thermal cleaning device does not cause environment pollution, is safe to operate, and greatly reduces labor intensity, and sludge is convenient to clean in a concentration way after being settled via a water circulating system.
Description
Technical field
The utility model relates to the hot cleaning device of a kind of full-automatic enclosed oil pipe.
Background technology
The existing heat in each oil field is boiled cleaning equipment, and its heating system basically all is to adopt the Boiler Steam heating, adopts pipeline that steam is fed heat then and boils in the pond; With natural gas, oil or electrical heating steam; Its hot merit conversion efficiency is very low, is generally 15-35%, in addition; Pipeline also will consume portion of energy, has further reduced hot thermal power of boiling the pond.
The existing heat in each oil field is boiled the pond, and its technology mainly is to adopt Steam Heating, owing to need manual work to carry out oil pipe turnover heating bath; Environment greasy filth is seriously polluted, and is very dangerous, and great majority all are partly open-air; Caused summer the working environment of workers poor like this; It is poor that winter, heat was boiled the pond insulation, and the thermal efficiency descends, and energy consumption obviously increases.
Existing heat is boiled the tubing transmission in pond; Great majority are to adopt chain to add the mode of slideway, and there is the problem of two aspects in this method: the one, and oil pipe is gone into behind the pond distance between its oil pipe and can not be controlled, and oil pipe often takes place pile up; Pile up if increase up and down slideway control, then be prone to occurred pool inner oil tube jam; The 2nd, personnel boil pool side work in heat throughout the year, and the crude oil on ground can not get timely cleaning, therefore cause the working environment of workers very dangerous, a lot of personnel were once taken place fall into the accident that heat is boiled the pond.
It is immobilising that existing heat is boiled Chi Shui, and it is after leaving the pond, on transmission line, to wash that inwall cleans, the one, and the time is short, is generally 15-30 second, and the 2nd, temperature is low, and winter particularly is so developing result is poor.Outer wall then is on transmission line, to carry out the through type flushing, and its effect is identical with inner wall cleaning, and outer wall is not totally made troubles to subsequent handling.
The utility model content
The utility model technical issues that need to address just are to overcome the defective of prior art; Provide a kind of full-automatic enclosed oil pipe hot cleaning device, its height is integrated, high efficiency, low energy consumption, adopts closed to clean; Environmental nonpollution; Handling safety greatly reduces labour intensity, and mud is convenient to concentrate cleaning after through the water circulation system sedimentation.
For addressing the above problem, the utility model adopts following technical scheme:
The utility model provides a kind of full-automatic enclosed oil pipe hot cleaning device; Comprise airtight cleaning case; Said cleaning case is equipped with gas heating system; Said cleaning case connects oil pipe feed mechanism and stepping rotating mechanism and mud and stirs wheel mechanism, said stepping rotating mechanism tube connector cleaner for inner wall and pipe outer wall ring spray cleaning device and production tube discharging mechanism.
The hot cleaning device of said full-automatic enclosed oil pipe is provided with the sludge settling water treatment case; Said water treatment case connects sludge sump through water pump; Said sludge sump stirs wheel mechanism with mud and is connected, and said water treatment case is provided with water return pipeline and sludge-discharge pipe road, and said water return pipeline connects cleaning case.
Said cleaning case is provided with the sump oil overfall.
The hot cleaning device of said full-automatic enclosed oil pipe is provided with automatic control system.
The operation principle of the utility model is: oil pipe gets in the cleaning case through the oil pipe feed mechanism; Make through gas heating system and to be heated to 80～98 ℃ in the casing; And be incubated 30～60 minutes, and crude oil is melted, oil pipe carries out the tube inner wall cleaning after getting into the stepping rotating mechanism; Carry out the spray of oil-pipe external wall ring during discharging and clean, roll off the production line through the production tube discharging mechanism.Whole process is accomplished synchronously.
The utility model has been installed the sludge settling water treatment case, is convenient to mud and concentrates cleaning.Recycling water utilization.
What the utility model adopted is that the direct combustion device directly heats the water in the closed cleaning case, and its thermal efficiency is compared with the energy consumption of prior art greater than 92%, and the thermal efficiency of the utility model can improve more than 10 times.
The utility model adopts the oil pipe feed mechanism, and heating, cleaning totally-enclosed heat preserving mode improve the thermal efficiency in winter, can solve operating personnel's safety simultaneously and improve working environment, satisfy environmental requirement.
The utility model adopts the stepping rotating mechanism to drive, and what oil pipe was orderly moves in a circle in case, and the oil pipe spacing is consistent, is heated evenly at the case inner oil tube, and movement velocity can be according to the online increase and decrease of the production requirement of oil pipe, and automaticity is high.
The utility model is in cleaning case, to clean, and scavenging period 90-270 second in every oil pipe, cleaning temperature is 80-98 ℃, and outer the cleaning adopts the dicyclo spray apparatus to clean, and cleaning performance is very good, reaches hand and touches no crude oil accumulation.
The utility model bottom is provided with stirs cage, makes mud concentrate on the mud case, links to each other with water treatment system through water pump, forms hot water circuit, and mud is concentrated periodic cleaning through the secondary sedimentation.
The utility model gets into cleaning case from oil pipe to begin to leaving overall process, its transmission, heating, cleaning, entire exercise such as moves, locatees, stops and function all can be controlled automatically.Also can manually control.Anomaly occurs and report to the police automatically, manual dexterity, reliable in action, easy to maintenance.Inlet pipe counter and stored count device have also been set up in addition.
The advantage of the utility model has:
1. high integrated: facility compact, volume is little, and is in light weight, is convenient to transportation, can carry out oil pipe in oil pipe factory and clean.
2. high efficiency: equipment is hermetically sealed heat preserving type, and inlet pipe, heating, inwall clean, outer wall cleans, finished product goes out pipe, in whole tubing transmission process, accomplish synchronously.
3. low energy consumption: the straight-through bottom half heating of TP-WR direct combustion device heating tube, heat loss is little, and the thermal efficiency is high, 1 cubic metre in every direct combustion device hour consumption gas.
4. closed is cleaned, environmental nonpollution, and handling safety greatly reduces labour intensity.
5. mud is convenient to concentrate cleaning after through the water circulation system sedimentation.
Description of drawings
Fig. 1 is the utility model structured flowchart.
The specific embodiment
As shown in Figure 1; The utility model provides a kind of full-automatic enclosed oil pipe hot cleaning device; Comprise airtight cleaning case; Said cleaning case is equipped with gas heating system, and said cleaning case connects oil pipe feed mechanism and stepping rotating mechanism and mud and stirs wheel mechanism, said stepping rotating mechanism tube connector cleaner for inner wall and pipe outer wall ring spray cleaning device and production tube discharging mechanism.
The hot cleaning device of said full-automatic enclosed oil pipe is provided with the sludge settling water treatment case; Said water treatment case connects sludge sump through water pump; Said sludge sump stirs wheel mechanism with mud and is connected, and said water treatment case is provided with water return pipeline and sludge-discharge pipe road, and said water return pipeline connects cleaning case.
Said cleaning case is provided with the sump oil overfall.
The hot cleaning device of said full-automatic enclosed oil pipe is provided with automatic control system.
The operation principle of the utility model is: oil pipe gets in the cleaning case through the oil pipe feed mechanism; Make through gas heating system and to be heated to 80～98 ℃ in the casing; And be incubated 30～60 minutes, and crude oil is melted, oil pipe carries out the tube inner wall cleaning after getting into the stepping rotating mechanism; Carry out the spray of oil-pipe external wall ring during discharging and clean, roll off the production line through the production tube discharging mechanism.Whole process is accomplished synchronously.
The utility model has been installed the sludge settling water treatment case, is convenient to mud and concentrates cleaning.Recycling water utilization.
What the utility model adopted is that the direct combustion device directly heats the water in the closed cleaning case, and its thermal efficiency is compared with the energy consumption of prior art greater than 92%, and the thermal efficiency of the utility model can improve more than 10 times.
The utility model adopts the oil pipe feed mechanism, and heating, cleaning totally-enclosed heat preserving mode improve the thermal efficiency in winter, can solve operating personnel's safety simultaneously and improve working environment, satisfy environmental requirement.
The utility model adopts the stepping rotating mechanism to drive, and what oil pipe was orderly moves in a circle in case, and the oil pipe spacing is consistent, is heated evenly at the case inner oil tube, and movement velocity can be according to the online increase and decrease of the production requirement of oil pipe, and automaticity is high.
The utility model is in cleaning case, to clean, and scavenging period 90-270 second in every oil pipe, cleaning temperature is 80-98 ℃, and outer the cleaning adopts the dicyclo spray apparatus to clean, and cleaning performance is very good, reaches hand and touches no crude oil accumulation.
The utility model bottom is provided with stirs cage, makes mud concentrate on the mud case, links to each other with water treatment system through water pump, forms hot water circuit, and mud is concentrated periodic cleaning through the secondary sedimentation.
The utility model gets into cleaning case from oil pipe to begin to leaving overall process, its transmission, heating, cleaning, entire exercise such as moves, locatees, stops and function all can be controlled automatically.Also can manually control.Anomaly occurs and report to the police automatically, manual dexterity, reliable in action, easy to maintenance.Inlet pipe counter and stored count device have also been set up in addition.
What should explain at last is: obviously, the foregoing description only be for explain clearly that the utility model does for example, and be not qualification to embodiment.For the those of ordinary skill in affiliated field, on the basis of above-mentioned explanation, can also make other multi-form variation or change.Here need not also can't give exhaustive to all embodiments.And conspicuous variation of being amplified out thus or change still are among the protection domain of the utility model.
Claims (4)
1. hot cleaning device of full-automatic enclosed oil pipe; It is characterized in that: comprise airtight cleaning case; Said cleaning case is equipped with gas heating system; Said cleaning case connects oil pipe feed mechanism and stepping rotating mechanism and mud and stirs wheel mechanism, said stepping rotating mechanism tube connector cleaner for inner wall and pipe outer wall ring spray cleaning device and discharging mechanism.
2. the hot cleaning device of full-automatic enclosed oil pipe as claimed in claim 1; It is characterized in that: the hot cleaning device of said full-automatic enclosed oil pipe is provided with the sludge settling water treatment case; Said water treatment case connects sludge sump through water pump; Said sludge sump stirs wheel mechanism with mud and is connected, and said water treatment case is provided with water return pipeline and sludge-discharge pipe road, and said water return pipeline connects cleaning case.
3. according to claim 1 or claim 2 the hot cleaning device of full-automatic enclosed oil pipe, it is characterized in that: said cleaning case is provided with the sump oil overfall.
4. the hot cleaning device of full-automatic enclosed oil pipe as claimed in claim 3 is characterized in that: the hot cleaning device of said full-automatic enclosed oil pipe is provided with automatic control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220207434 CN202621513U (en) | 2012-05-10 | 2012-05-10 | Full-automatic sealed thermal cleaning device for oil pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220207434 CN202621513U (en) | 2012-05-10 | 2012-05-10 | Full-automatic sealed thermal cleaning device for oil pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202621513U true CN202621513U (en) | 2012-12-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220207434 Expired - Fee Related CN202621513U (en) | 2012-05-10 | 2012-05-10 | Full-automatic sealed thermal cleaning device for oil pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202621513U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109127593A (en) * | 2018-08-10 | 2019-01-04 | 吉林省天德立管道工程科技有限公司 | One kind adopting oil pipeline hot steam differential pressure cyclone method cleaning prosthetic device and method |
-
2012
- 2012-05-10 CN CN 201220207434 patent/CN202621513U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109127593A (en) * | 2018-08-10 | 2019-01-04 | 吉林省天德立管道工程科技有限公司 | One kind adopting oil pipeline hot steam differential pressure cyclone method cleaning prosthetic device and method |
| CN109127593B (en) * | 2018-08-10 | 2021-08-06 | 深圳市天德立科技有限公司 | Cleaning and repairing device and method for oil production and transportation pipeline by hot steam differential pressure cyclone method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121226 Termination date: 20180510 |