CN202606771U - Double-plane servo riveting operation device - Google Patents

Double-plane servo riveting operation device Download PDF

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Publication number
CN202606771U
CN202606771U CN 201220234703 CN201220234703U CN202606771U CN 202606771 U CN202606771 U CN 202606771U CN 201220234703 CN201220234703 CN 201220234703 CN 201220234703 U CN201220234703 U CN 201220234703U CN 202606771 U CN202606771 U CN 202606771U
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China
Prior art keywords
workbench
cylinder
material loading
servo
discharging
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Withdrawn - After Issue
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CN 201220234703
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Chinese (zh)
Inventor
林波
刘玺
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EVA PRECISION METAL PRODUCT (SHNEZHEN) Co Ltd
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EVA PRECISION METAL PRODUCT (SHNEZHEN) Co Ltd
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Priority to CN 201220234703 priority Critical patent/CN202606771U/en
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Abstract

The utility model discloses a double-plane servo riveting operation device, which comprises a riveting device, a servo work platform, a feed device, a discharge device, a manipulator device, a clamping device and a control system, wherein the riveting device comprises a first riveting machine and a second riveting machine; the servo work platform comprises a first servo motor, a second servo motor, an X-axis ball screw, a Y-axis ball screw and a platform carrying plate; the feed device comprises a feed worktable and a feed cylinder; the discharge device comprises a discharge worktable and a discharge cylinder; and the manipulator device comprises a support and a manipulator arm which is arranged on the support and can move left and right. The double-plane servo riveting operation device has the advantages that the two riveting machines are integrated and are used for automatically riveting different planes of a product; and the utilization rate of riveting equipment is increased, the original multi-plane multi-procedure operation is replaced, the labor intensity of operators and bad factors in a workpiece flowing process are reduced, and production efficiency is greatly improved.

Description

The servo riveted joint apparatus for work of biplane
[technical field]
The utility model relates to the rivet apparatus for work, the servo riveted joint apparatus for work of particularly a kind of biplane.
[background technology]
Riveting technology is to use rivet to connect the machining process of two or more workpiece, and has extensively been applied in the commercial production, and the needs of this riveting technology depend on riveting equipment and process realization; The riveting equipment of convention is riveting machine, and riveting machine is a kind of novel riveting equipment that develops according to cold rolling principle, this compact equipment, stable performance, easy and safe to operate; Therefore, be able to use widely, and existing servo-plane riveting system is confined to isoplanar product processing; Promptly can only rivet processing at grade; And can only adopt the multimachine operation break-down to accomplish for needs biplane product processed, the labour intensity of the mode of operation of this kind operation break-down is big, and non-cutting time is long; Machinery operation is not fully utilized, and the machinery utilization rate is low; Moreover, after accomplishing, the riveted joint operation needs to take out finished product with hand, inefficiency, and security is low, and existing monoplane rivet efficiency of equipment has satisfied not the production demand, has restricted production scale.
[utility model content]
The purpose of the utility model is to overcome above-mentioned deficiency, provides a kind of Automatic Cycle switching activity to touch to processing stations and carries out the servo riveted joint apparatus for work of biplane that biplane is followed closely riveted joint more.
The purpose of the utility model is to realize like this: the servo riveted joint apparatus for work of a kind of biplane, it comprises
One riveting device, said riveting device comprise and are used at first rivet driver of riveted joint operation on first plane and are used on second plane second rivet driver of riveted joint operation that said first rivet driver and second rivet driver are oppositely arranged;
One servo workbench; Said servo workbench comprises first servomotor, second servomotor, X shaft ball screw, Y axle roller bearing screw mandrel and the platform support plate that can be moved along X axle, Y direction by first servomotor, the control of second servomotor, said servo workbench be provided with one be used for whether being mounted with on the detection platform support plate to be processed article first sensor; Said servo workbench is arranged between first rivet driver and second rivet driver;
One feeding device; Said feeding device comprises the material loading workbench and is installed on the material loading cylinder at material loading workbench edge; Said material loading workbench is installed on a side of said servo workbench; Wherein, a side at said material loading workbench place is the outside of servo workbench, and the opposite side that differs from the servo workbench outside is the inboard of servo workbench; The cylinder rod of said material loading cylinder stretches out the inboard that direction is pointed to servo workbench, also is provided with on the material loading workbench to be used to detect second sensor that whether is mounted with to be processed article on this material loading workbench;
One device for discharging; Said device for discharging comprises discharging workbench and discharging cylinder; Said discharging workbench be installed on said servo workbench the outside and with the parallel connection of said material loading workbench; Said discharging cylinder is arranged at the position, inside edge of servo workbench, also is provided with on the said discharging workbench to be used to detect whether be mounted with the 3rd sensor of processing portion article on this discharging workbench;
One robot device, but said robot device comprises support and is arranged at the mechanical arm of side-to-side movement on the support that on said mechanical arm, set firmly one and grasp cylinder, the cylinder rod of said extracting cylinder is provided with electromagnet;
Several movable tools, said movable tool upper surface is two-layer stepped construction, is used for to be processed article of clamping;
One clamping device, said clamping device comprise that one is used for clamping cylinder that the movable tool of sending into said platform support plate is fixedly clamped, and said clamping cylinder is installed on the marginal position of said platform support plate;
One material loading servicing unit; Said material loading servicing unit comprises that one pushes the auxiliary material loading cylinder of material loading workbench with floating holder; Said auxiliary material loading cylinder is arranged on the discharging platform, and the cylinder rod of auxiliary material loading cylinder stretches out direction and points to said material loading workbench;
And the above-mentioned control system of respectively installing coordination of a control, said first servomotor, second servomotor, material loading cylinder, discharging cylinder, clamp cylinder, auxiliary material loading cylinder, first sensor, second sensor and the 3rd sensor and the electric connection of said control system.
In the said structure; The bottom of said discharging workbench is equipped with a material jacking mechanism; Said material jacking mechanism comprises the liftout cylinder and is connected in several discharging thimbles on the cylinder rod of liftout cylinder; The correspondence position of the discharging workbench of discharging thimble top is provided with through hole, is provided with a supporting plate in the discharging workbench.
In the said structure, said electromagnet is a plurality of, and a plurality of electromagnet are installed on the support plate, and said support plate is fixedly arranged on the cylinder rod that grasps cylinder.
The utility model beneficial effect is: the servo riveted joint apparatus for work of the biplane of the utility model, two rivet drivers are concentrated on one, and the Different Plane (product has first plane and second plane) of product is carried out automatic rivet operation; Concrete, adding man-hour in riveted joint, the servo riveted joint apparatus for work of this biplane is in state to be processed; Platform support plate and material loading workbench are in relative position, and the operating personnel is to be processed article of clamping on movable tool, and should the activity tool be positioned over the room of material loading workbench; First rivet driver and second rivet driver are the state of wait work, press start button, and the material loading cylinder remains the movable tool of processing portion article with clamping and pushes on the platform support plate of servo workbench; First sensor on the servo workbench clamps the cylinder action after detecting movable tool entering, should be fixedly clamped on the platform support plate by the activity tool; Be fixedly clamped accomplish after, the platform support plate is immediately according to specifying engineering staff's setting data in the control system to move, first rivet driver is riveted processing (set the shift position of platform support plate and set first rivet driver or second rivet driver is processed) according to setting program simultaneously; Whenever move a position; Riveting work once, first rivet driver is processed in to be processed first plane, after machining; The platform support plate moves to predeterminated position, and second rivet driver is processed in second plane of to be processed article; In process; Whether second sensor on the material loading workbench is mounted with movable tool to the workbench place in material loading cylinder the place ahead is detected; There is not movable tool if detect; Then auxiliary material loading cylinder action is pushed into the material loading workbench place in material loading cylinder the place ahead with the movable tool at material loading workbench rear, guarantees that the material loading operating position in material loading cylinder the place ahead is in wait state; After first rivet driver and second rivet driver machined according to setting program, the movable tool on the platform support plate was in and the corresponding position of discharging workbench, clamped the cylinder deactivation state that is fixedly clamped; Discharging cylinder action has clamping that the movable tool of processing portion article is pushed into the discharging workbench, and the platform support plate is reset to original state to be processed; The 3rd sensor on the discharging workbench detects after the movable tool; With the supporting plate jack-up on the discharging workbench, at this moment, robot device moves by the discharging thimble on the material jacking mechanism; Grasp to be processed article and it is sent into streamline to subsequent processing; At this moment, operator need not manually to get product, only needs again that to be processed article of clamping get final product on movable tool; By this; Accomplish a complete biplane riveted joint work flow, improved the riveting equipment utilization rate, replaced original many planes and the operation of multiple operation; The operating personnel only needs on movable tool, to load to be processed article and gets final product (and having reduced the time that product flows); Reduced the undesirable element that causes in operating personnel's working strength and the workpiece flow process, improved production efficiency greatly, compared with monoplane riveted joint apparatus for work; Under equal conditions, use the output of the utility model riveted joint processing obviously to increase.
[description of drawings]
Fig. 1 treats the structural representation under the duty for the utility model
Fig. 2 is the structural representation under the utility model first plane duty
Fig. 3 is the structural representation under the utility model second plane duty
Fig. 4 machines the structural representation under the state for the utility model
[specific embodiment]
Below in conjunction with accompanying drawing and concrete embodiment the utility model is described further:
Referring to figs. 1 through shown in Figure 4, the utility model has disclosed the servo riveted joint apparatus for work of a kind of biplane, and this device can carry out rivet processing to two Different Plane of same article; It comprises riveting device, servo workbench, feeding device, device for discharging, robot device, clamping device; Wherein, Said riveting device comprises and is used for riveting first rivet driver 1 of operation on first plane and being used for second rivet driver 2 (first plane and second plane are two Different Plane on the workpiece) in riveted joint operation on second plane that said first rivet driver 1 and second rivet driver 2 are oppositely arranged; Said servo workbench comprises first servomotor, second servomotor, X shaft ball screw, Y axle roller bearing screw mandrel and the platform support plate 3 that can be moved along X axle, Y direction by first servomotor, the control of second servomotor, said servo workbench be provided with one be used for whether being mounted with on the detection platform support plate 3 to be processed article first sensor; Said servo workbench is arranged between first rivet driver 1 and second rivet driver 2, and the main shaft of its first rivet driver 1 and second rivet driver 2 is positioned at the top of servo workbench; Said feeding device comprises material loading workbench 4 and is installed on the material loading cylinder 5 at material loading workbench 4 edges; Said material loading workbench 4 is installed on a side of said servo workbench; Wherein, One side at said material loading workbench 4 places is the outside of servo workbench; The opposite side that differs from the servo workbench outside is the inboard of servo workbench; The cylinder rod of said material loading cylinder 5 stretches out the inboard that direction is pointed to servo workbench, when the cylinder rod of material loading cylinder 5 stretches out, can movable tool 12 be pushed on the platform support plate 3 of servo workbench, also is provided with on the material loading workbench 4 to be used to detect second sensor that whether is mounted with to be processed article on this material loading workbench 4; Said device for discharging comprises discharging workbench 6 and discharging cylinder 7; Said discharging workbench 6 be installed on said servo workbench the outside and with said material loading workbench 4 parallel connections; Said discharging cylinder 7 is arranged at the position, inside edge of servo workbench; When platform support plate 3 moves to the position relative with discharging workbench 6; The cylinder rod of discharging cylinder 7 stretches out and can processing portion article be pushed into discharging workbench 6, also is provided with to be used to detect whether be mounted with the 3rd sensor of processing portion article on this discharging workbench 6 on the said discharging workbench 6; But said robot device comprises support 8 and is arranged at the mechanical arm of side-to-side movement on the support 8; On said mechanical arm, set firmly one and grasp cylinder 9; The cylinder rod of said extracting cylinder 9 is provided with a plurality of electromagnet 11; A plurality of electromagnet 11 are installed on the support plate 10, and said support plate 10 is fixedly arranged on the cylinder rod that grasps cylinder 9; Said clamping device comprises that one is used for clamping cylinder 13 that the movable tool 12 of sending into said platform support plate 3 is fixedly clamped, and said clamping cylinder 13 is installed on the marginal position of said platform support plate 3.
Also comprise several movable tools 12, material loading servicing unit and control above-mentioned control system of respectively installing coordination; Wherein, Said movable tool 12 upper surfaces are two-layer stepped construction, are used for to be processed article of clamping, are convenient to deliver to platform support plate 3 and rivet processing; Said material loading servicing unit comprises that one pushes the auxiliary material loading cylinder 14 of material loading workbench 4 with floating holder 12; Said auxiliary material loading cylinder 14 is arranged on the discharging platform 6; And the cylinder rod of auxiliary material loading cylinder 14 stretches out direction and points to said material loading workbench 4; When second sensor on the material loading workbench 4 detects material loading workbench 4 positions, material loading cylinder 5 the place ahead and does not have movable tool, these auxiliary material loading cylinder 14 actions, cylinder rod stretches out; Push the movable tool 12 on the discharging workbench 6 to material loading workbench 4, guarantee that material loading workbench 4 places in material loading cylinder 5 the place aheads are mounted with movable tool 12.Concrete, material loading workbench 4 is provided with the room of at least two placement activity tools 12, and the room of at least one placement activity tool 12 on the discharging workbench 6 so, could guarantee carrying out continuously of riveted joint processing.Said control system comprises a PLC controller and a control circuit, said first servomotor, second servomotor, material loading cylinder 5, discharging cylinder 7, clamps cylinder 13, auxiliary material loading cylinder 14, first sensor, second sensor and the 3rd sensor etc. and electrically connects with said control system.
In unloading processing portion article, in the bottom of said discharging workbench 6 material jacking mechanism 15 is installed also for ease, said material jacking mechanism 15 comprises the liftout cylinder and is connected in several discharging thimbles on the cylinder rod of liftout cylinder; The correspondence position of the discharging workbench of discharging thimble top is provided with through hole, is provided with a supporting plate in the discharging workbench, when the processing portion article get into the supporting plate on the discharging workbench 6; The 3rd sensor on the discharging workbench 6 detects movable tool 12; Then liftout cylinder action is with supporting plate jack-up, at this moment; The robot device action, the processing portion article are transferred to subsequent processing.
Still referring to figs. 1 through Fig. 4, concrete riveted joint adds man-hour, and the servo riveted joint apparatus for work of this biplane is in state to be processed; Platform support plate 3 is in relative position with material loading workbench 4, and the operating personnel is to be processed article of clamping on movable tool 12, and should activity tool 12 be positioned over the room of material loading workbench 4; First rivet driver 1 and second rivet driver 2 are pressed start button for the state of wait work, and material loading cylinder 5 remains the movable tool 12 of processing portion article with clamping and pushes on the platform support plate 3 of servo workbench; After first sensor on the servo workbench detects movable tool 12 entering; Clamp cylinder 13 actions, should be fixedly clamped on platform support plate 3 by activity tool 12, after the completion that is fixedly clamped; Platform support plate 3 is immediately according to specifying engineering staff's setting data in the control system to move; First rivet driver 1 is riveted processing (set the shift position of platform support plate 3 and set first rivet driver 1 or 2 processing of second rivet driver) according to setting program simultaneously, whenever moves a position, and riveting work once; First rivet driver 1 is processed in to be processed first plane; After machining, platform support plate 3 moves to predeterminated position, and second rivet driver 2 is processed in second plane of to be processed article; In process; Whether second sensor on the material loading workbench 4 is mounted with movable tool 12 to the workbench place in material loading cylinder 5 the place aheads is detected; There is not movable tool 12 if detect; Then auxiliary material loading cylinder 14 actions are pushed into material loading workbench 4 places in material loading cylinder 5 the place aheads with the movable tool 12 on material loading workbench 4 other rooms, guarantee that material loading workbench 4 positions in material loading cylinder 5 the place aheads are in wait state; After first rivet driver 1 and second rivet driver 2 machined according to setting program, the movable tool 12 on the platform support plate 3 was in and discharging workbench 6 corresponding positions, clamped cylinder 13 and removed the state that is fixedly clamped; Discharging cylinder 7 action has clamping that the movable tool 12 of processing portion article is pushed into discharging workbench 6, and platform support plate 3 is reset to original state to be processed; The 3rd sensor on the discharging workbench 6 detects after the movable tool 12; With the supporting plate jack-up on the discharging workbench 6, at this moment, robot device moves by the discharging thimble on the material jacking mechanism 15; Grasp to be processed article and it is sent into streamline to subsequent processing; At this moment, operator need not manually to get product, only needs again that to be processed article of clamping get final product on movable tool 12; By this; Accomplish a complete biplane riveted joint work flow, improved the riveting equipment utilization rate, replaced original many planes and the operation of multiple operation; The operating personnel only needs on movable tool 12, to load to be processed article and gets final product (and having reduced the time that product flows); Reduced the undesirable element that causes in operating personnel's working strength and the workpiece flow process, improved production efficiency greatly, compared with monoplane riveted joint apparatus for work; Under equal conditions, use the output of the utility model riveted joint processing obviously to increase.
According to the announcement and the instruction of above-mentioned specification, those skilled in the art in the invention can also carry out suitable change and modification to above-mentioned embodiment.Therefore, the specific embodiment that discloses and describe above the present invention is not limited to also should fall in the protection domain of claim of the present invention modifications more of the present invention and change.In addition, although used some specific terms in this specification, these terms are explanation for ease just, the present invention is not constituted any restriction.

Claims (3)

1. servo riveted joint apparatus for work of biplane, it is characterized in that: it comprises
One riveting device, said riveting device comprise and are used at first rivet driver of riveted joint operation on first plane and are used on second plane second rivet driver of riveted joint operation that said first rivet driver and second rivet driver are oppositely arranged;
One servo workbench; Said servo workbench comprises first servomotor, second servomotor, X shaft ball screw, Y axle roller bearing screw mandrel and the platform support plate that can be moved along X axle, Y direction by first servomotor, the control of second servomotor, said servo workbench be provided with one be used for whether being mounted with on the detection platform support plate to be processed article first sensor; Said servo workbench is arranged between first rivet driver and second rivet driver;
One feeding device; Said feeding device comprises the material loading workbench and is installed on the material loading cylinder at material loading workbench edge; Said material loading workbench is installed on a side of said servo workbench; Wherein, a side at said material loading workbench place is the outside of servo workbench, and the opposite side that differs from the servo workbench outside is the inboard of servo workbench; The cylinder rod of said material loading cylinder stretches out the inboard that direction is pointed to servo workbench, also is provided with on the material loading workbench to be used to detect second sensor that whether is mounted with to be processed article on this material loading workbench;
One device for discharging; Said device for discharging comprises discharging workbench and discharging cylinder; Said discharging workbench be installed on said servo workbench the outside and with the parallel connection of said material loading workbench; Said discharging cylinder is arranged at the position, inside edge of servo workbench, also is provided with on the said discharging workbench to be used to detect whether be mounted with the 3rd sensor of processing portion article on this discharging workbench;
One robot device, but said robot device comprises support and is arranged at the mechanical arm of side-to-side movement on the support that on said mechanical arm, set firmly one and grasp cylinder, the cylinder rod of said extracting cylinder is provided with electromagnet;
Several movable tools, said movable tool upper surface is two-layer stepped construction, is used for to be processed article of clamping;
One clamping device, said clamping device comprise that one is used for clamping cylinder that the movable tool of sending into said platform support plate is fixedly clamped, and said clamping cylinder is installed on the marginal position of said platform support plate;
One material loading servicing unit; Said material loading servicing unit comprises that one pushes the auxiliary material loading cylinder of material loading workbench with floating holder; Said auxiliary material loading cylinder is arranged on the discharging platform, and the cylinder rod of auxiliary material loading cylinder stretches out direction and points to said material loading workbench;
And the above-mentioned control system of respectively installing coordination of a control, said first servomotor, second servomotor, material loading cylinder, discharging cylinder, clamp cylinder, auxiliary material loading cylinder, first sensor, second sensor and the 3rd sensor and the electric connection of said control system.
2. the servo riveted joint apparatus for work of biplane according to claim 1; It is characterized in that: the bottom of said discharging workbench is equipped with a material jacking mechanism; Said material jacking mechanism comprises the liftout cylinder and is connected in several discharging thimbles on the cylinder rod of liftout cylinder; The correspondence position of the discharging workbench of discharging thimble top is provided with through hole, is provided with a supporting plate in the discharging workbench.
3. the servo riveted joint apparatus for work of biplane according to claim 1 is characterized in that: said electromagnet is a plurality of, and a plurality of electromagnet are installed on the support plate, and said support plate is fixedly arranged on the cylinder rod that grasps cylinder.
CN 201220234703 2011-12-28 2012-05-23 Double-plane servo riveting operation device Withdrawn - After Issue CN202606771U (en)

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CN201120558041.4 2011-12-28
CN201120558041 2011-12-28
CN 201220234703 CN202606771U (en) 2011-12-28 2012-05-23 Double-plane servo riveting operation device

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CN201210162346.2A Active CN103182467B (en) 2011-12-28 2012-05-23 Biplane servo riveting operation device

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103182467A (en) * 2011-12-28 2013-07-03 亿和精密金属制品(深圳)有限公司 Biplanar servo riveting operation device
CN103691870A (en) * 2014-01-10 2014-04-02 宗智辉 Full-automatic high speed riveting machine
CN106825370A (en) * 2017-03-28 2017-06-13 昆山厚荣电子有限公司 Rivet driver and pcb board production line
CN106964745A (en) * 2017-04-21 2017-07-21 庄召国 A kind of brand-new PCB automatic riveters
CN107344222A (en) * 2016-05-06 2017-11-14 深南电路股份有限公司 A kind of numerical control rivet driver
CN108160899A (en) * 2018-01-04 2018-06-15 无锡职业技术学院 Fully automatic feeding, blanking rotation riveting equipment
CN108311628A (en) * 2018-03-30 2018-07-24 浙江亚合大机电科技有限公司 Lock cover automatic riveting machine
CN108787983A (en) * 2018-07-12 2018-11-13 深圳力健创科智能科技有限公司 A kind of automatic riveter of water pump

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CN108044016A (en) * 2017-12-27 2018-05-18 河南大森机电股份有限公司 Pre-buried channel flow rivet rod riveting system and clinching method
CN113319206B (en) * 2021-06-11 2022-11-18 江西天岳汽车电器有限公司 Telescopic pipe and U-shaped shifting fork integrated press-fitting riveting device
CN114505443A (en) * 2022-01-24 2022-05-17 杭州泰尚智能装备有限公司 Full-automatic riveting equipment for U-shaped ribs

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CN1203939C (en) * 2001-12-20 2005-06-01 鸿富锦精密工业(深圳)有限公司 Automatic feeding riveter
CN101279514B (en) * 2007-04-05 2010-12-22 南通中集顺达集装箱有限公司 Punching machine, automatic processing system with the punching machine and method for processing sheet material
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CN202606771U (en) * 2011-12-28 2012-12-19 亿和精密金属制品(深圳)有限公司 Double-plane servo riveting operation device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103182467A (en) * 2011-12-28 2013-07-03 亿和精密金属制品(深圳)有限公司 Biplanar servo riveting operation device
CN103182467B (en) * 2011-12-28 2015-09-16 亿和精密金属制品(深圳)有限公司 Biplane servo riveting operation device
CN103691870A (en) * 2014-01-10 2014-04-02 宗智辉 Full-automatic high speed riveting machine
CN103691870B (en) * 2014-01-10 2015-12-02 宗智辉 Fully automatic high-speed rivet driver
CN107344222A (en) * 2016-05-06 2017-11-14 深南电路股份有限公司 A kind of numerical control rivet driver
CN107344222B (en) * 2016-05-06 2019-11-08 深南电路股份有限公司 A kind of numerical control rivet driver
CN106825370A (en) * 2017-03-28 2017-06-13 昆山厚荣电子有限公司 Rivet driver and pcb board production line
CN106964745A (en) * 2017-04-21 2017-07-21 庄召国 A kind of brand-new PCB automatic riveters
CN106964745B (en) * 2017-04-21 2019-04-05 庄召国 A kind of PCB automatic riveter
CN108160899A (en) * 2018-01-04 2018-06-15 无锡职业技术学院 Fully automatic feeding, blanking rotation riveting equipment
CN108311628A (en) * 2018-03-30 2018-07-24 浙江亚合大机电科技有限公司 Lock cover automatic riveting machine
CN108311628B (en) * 2018-03-30 2024-05-24 浙江威欧希科技股份有限公司 Automatic riveter for lock cover plate
CN108787983A (en) * 2018-07-12 2018-11-13 深圳力健创科智能科技有限公司 A kind of automatic riveter of water pump
CN108787983B (en) * 2018-07-12 2023-09-29 东莞市承威机电科技有限公司 Automatic riveter of water pump

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